Plant Layout
Facility Layout Planning
Product Layout
Process Layout
Fixed position layout
Cellular layout
Factors affecting location plant
Merit and Demerits
Plant Layout Principles
An Assembly line
U shaped assembly line
Assembly line balancing
Cellular layout and Group Technology
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
Facility Layout
Introduction
Layout planning is determining the best physical arrangement of resources within a facility.
It may be defined as a technique of locating machines, processes and plant services within the factory so as to achieve the right quantity and quality of output at the lowest possible cost of manufacturing.
Objective of a good Layout
Provide enough production capacity.
Reduce material handling costs.
Reduce congestion that impedes the movement of people or material.
Reduce hazards to personnel.
Increase employee morale.
Reduce accidents.
Utilize available space effectively & efficiently.
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
Facility Layout
Introduction
Layout planning is determining the best physical arrangement of resources within a facility.
It may be defined as a technique of locating machines, processes and plant services within the factory so as to achieve the right quantity and quality of output at the lowest possible cost of manufacturing.
Objective of a good Layout
Provide enough production capacity.
Reduce material handling costs.
Reduce congestion that impedes the movement of people or material.
Reduce hazards to personnel.
Increase employee morale.
Reduce accidents.
Utilize available space effectively & efficiently.
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
Production Management
Types of plant Layout like production or line layout, Process layout, Fixed position or Location layout and combined layout.Along with its importance with example.
Different layouts for various manufacturing systems
3 three basic types of layout:
Process layout
Product layout
Fixed-Position layout
3 hybrid layouts:
Cellular Manufacturing
Flexible Manufacturing Systems
Mixed-model Assembly Lines
Production Management
Types of plant Layout like production or line layout, Process layout, Fixed position or Location layout and combined layout.Along with its importance with example.
Different layouts for various manufacturing systems
3 three basic types of layout:
Process layout
Product layout
Fixed-Position layout
3 hybrid layouts:
Cellular Manufacturing
Flexible Manufacturing Systems
Mixed-model Assembly Lines
A major cost factor in the production of and component or assembly is its assembly. This section looks at some commonly used techniques which a designer can employ to ensure that assembly is cost effective and efficient. This is then linked to the use of jigs and fixtures for this purpose.
Need for Capacity Planning
Type of Capacity
Roles of forecasting in Capacity Planning
Facility Layout Planning
Product Layout
Process Layout
Fixed position layout
Cellular layout
Plant Location and Layout: This presentation include information about select...Rashed Barakzai
1- Factors that are influencing Plant Location/Facility Location.
2- General Locational Factors.
3- Detail information about Plant Layout and selection.
4- Objective and Purpose of Plant Layout.
5- Classification of Layout.
6- Principle of Plant Layout.
Internet threats are difficult to defend.
Malware defensive tools use more of ‘Botnets’
Fighting malware is asymmetric,favouring attackers.
P2P botnets are used as its more resilent
Using re-engineering existing malware, defenders can build antidotes to eradicate spreading functions.
Antidote can be used to monitor on-site activity of the malwares.
Malware families such as Hlux, Sality, Zeus would be most effective approach.
Green Supply Chain in Automobile Industry
Green SCM v/s Conventional
Life Cycle Thinking
BENEFITS OF GREEN SCM
Pollution Prevention Hierarchy
Green Back-end Supply Chain of Maruti India
Green Procurement Guidelines Tier 1
Barriers to implement GSCM in Indian Automobile industry
Comparison of Lean Manufacturing with GSCM
A Not-for-Profit Medical Research Center
Project Objective
Project Assumptions
Technical requirements
Activities to Complete
Project Timelines
Project Priority Matrix
Work Breakdown Structure
Responsibility matrix
Plans are only good intentions, unless they immediately degenerate into Hard work
Scheduling
Routing
Prioritizing
Dispatching
What is Scheduling ?
Forward Scheduling
Backward Scheduling
Finite LOADING
infinite loading
Schedule Gantt Chart
Line balancing
GOAL AND OBJECTIVE
LINE BALANCING PROCEDURE
Strategies and Costs
as early as possible
as last as possible
Purchasing Management
Principles of Purchasing Management OR (8 R'S)
Functions of Purchasing Management
Negotiating
Value Engineering
VALUE ANALYSIS
Receive Purchase Request
Supplier selection
Payment Authorization
Market research and Information
Selection of Source
Determination of Price and Availability
Follow Up
Material Resource Planning (MRP)
Objectives of MRP
Fundamental concepts of MRP
Functions of MRP
Inputs to MRP
Master production schedule(MPS)
Bill of Materials (BOM)
Inventory Status File
MRP outputs
Learning Curve
Negotiating
Material Handling
Objectives of Materials Handling
Material Handling Principles
Storage Equipment
Belt Conveyor
Store Management
Objectives of store
Spare Part Management
Classification of Spare parts for stocking policy Analysis
Codification
Objectives of Codification
Standardization
Advantages of Standardization
Inventory Management
Use of Inventory
Types of Costs
ABC Analysis
VED Analysis
Economic Order Quantity (EOQ)
Types of Inventory Management System
Assumptions of EOQ
Basic Fixed Order Quantity Model (EOQ)
EOQ Curve
ABC and VED Classification
Function / Use of Inventory
Book review
It Happened in India
KISHORE BIYANI
Future Retail ,
Future Capital,
Future Brands,
Future Logistics,
Future Media.
Made in India
*REWRITE RULES, RETAIN VALUES*
Built from scratch
Nokia
Microsoft
Success
Failure
Merger
Nokia : History
Nokia Introduction
WHEN DID NOKIA ENTER INDIA?
EARLY STAGES OF SMARTPHONE IN INDIA
ANDROID ENTERS INDIA
Range Of Products
SWOT ANALYSIS of Nokia
Decline of NOKIA
What was wrong in the company’s reaction?
Wrong decisions
What did Stephen Elop do wrong?
The Consumer
Research Process
The Importance of the Consumer
Research Process
Largely Influenced by Psychology, sociology, and anthropology
Developing Research Objectives
Secondary Data
Designing Primary research
Qualitative Collection Method
Depth Interview
Market segmentation
What Is Market Segmentation?
Bases for Segmentation
Geographic
Demographic
Psychological
Psychographic
Sociocultural
Criteria for Effective Targeting of Segments
Implementing Segmentation Strategies
Family Life Cycle Advertising
Use-Related Segmentation
Criteria for Effective Targeting of Market Segments
Implementing Segmentation Strategies
Targeting
Psychographic Segmentation
Facility Location Planning
What is facility location ?
Operations Strategies for Multiple Facilities
Factors affecting Facility Location Planning
Dimensional Analysis
Brown and Gibson Model for Site location
Locating Foreign Operations Facilities
Production and Operations Management
Product Vs Service
Concept of Production and OM
Functions /Scope of POM
Operation Strategy
Transformation Process
Product Design & Product Process
History of POM
Issues in POM
Setting Product Strategy
What is a Product?
Components of the Market Offering
Durability and Tangibility
Use
Consumer Goods Classification
The Product Hierarchy (using life insurance example)
Product Systems and Mixes
Product Line Analysis
Packaging , labeling warranties
Packaging Objectives
Functions of Labels
Crafting the Brand Positioning
Developing & Establishing a Brand Positioning
Points-of-difference
Points-of-parity
Brand Mantras
Communicating Category Membership
Consumer Desirability Criteria for PODs
Deliverability Criteria for PODs
Differentiation Strategies
Positioning and Branding a Small Business
Identifying Market Segments and Targets
Effective Targeting Requires
Four levels of Micromarketing
What is a Market Segment?
Flexible Marketing Offerings
Preference Segments
Segmenting Consumer Markets
Behavioral Segmentation
The Brand Funnel Illustrates Variations in the Buyer-Readiness Stage
Loyalty Status
Segmenting for Business Markets
Steps in Segmentation Process
Effective Segmentation Criteria
Analyzing Business Markets
What is Organizational Buying?
Top Business Marketing Challenges
Characteristics of Business Markets
Buying Situation
Participants in Business Buying ProcessThe Buying Center
Supplier SearchForms of Electronic Marketplaces
Methods for Researching Customer Value
Establishing Corporate Trust and Credibility
Factors Affecting Buyer-Supplier Relationships
What is Opportunism?
Analyzing Consumer Markets
What Influences Consumer Behavior?
What is Culture?
Subcultures
Fast Facts About American Culture
Social Classes
Characteristics of Social Classes
Reference Groups
Roles and Status
Personal Factors
The Family Life Cycle
Lifestyle Influences
Model of Consumer Behavior
Motivation
Maslow’s Hierarchy of Needs
Consumer Buying Process
Problem Recognition
Conducting Marketing Research
What is Marketing Research?
Types of Marketing Research Firms
The Marketing Research Process
Marketing Research Process
Characteristics of Good Marketing Research
What is Marketing-Mix Modeling?
Marketing Dashboards
How to Make a Field invisible in Odoo 17Celine George
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Model Attribute Check Company Auto PropertyCeline George
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Instructions for Submissions thorugh G- Classroom.pptxJheel Barad
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2. Session outline
Facility Layout Planning
Product Layout
Process Layout
Fixed position layout
Cellular layout
Factors affecting location plant
Merit and Demerits
3. Plant Layout
A plant layout study is an engineering study used to analyze
different physical configurations for a manufacturing plant.
In industry sectors, it is important to manufacture the products which
have good quality and meet customers’ demand.
This action could be conducted under existing resources such as
employees, machines and other facilities.
However, plant layout improvement, could be one of the tools to
response to increasing industrial productivity.
4. Continue…..
Plant layout design has become a fundamental basis of today’s
industrial plants which can influence parts of work efficiency.
It is needed to appropriately plan and position employees, materials,
machines, equipment, and other manufacturing supports and
facilities to create the most effective plant layout.
5. Plant Layout Principles
1. Integration of all factors - The plant should integrate all the essential
resources of men, machines and materials in order to give an optimum level
of production.
2. Minimum Movement - The less the movement of men, machines and
materials, the less will be the cost of production. Thus, minimum movement of
theses resources will provide cost efficiency.
3. Unidirectional flow - All materials should progressively move towards the
same direction i.e. towards the stage of completion.
6. Continue….
4. Maximum protection - The layout should ensure the protection of the
materials and machines while they are in the working or the storage stage.
5. Maximum flexibility - The plant layout should not be rigid and permanent. If
the need arises, the plant layout should be able to change itself without being
expensive.
6. Safety and security - The environment of the plant should be safe for the
workers as well as the machines. There should be minimum contact of the
labour to chemicals and environment.
8. Product Layout / An Assembly line
It is suitable when product having standard features is to be
produced in large volumes.
The production process involves repetitive tasks to be performed
on items arrange in sequence
The specialized machines and equipment are arranged once after
other. This production line is often called assembly line.
The assembly line has mechanized moving platform , which moves
at regular interval of time.
The basic structure of the products to be manufactured in the raw
form are placed on conveyor at equal distance from each other.
9. Continue….
Across conveyor, there are workstation which have required machines,
equipments, components , tools to perform assembling of tasks on the basic
product.
The total performance time of tasks assigned to each workstation should
be almost equal.
This is necessary because conveyor moves after definite period of time.
10. Advantages Disadvantages
Easier material handling and
less inventory costs.
Less supervision and labour
training costs
High output rate and low cost of
item per unit
High Efficiency of labour and
equipment
No need of scheduling once the
line is operational
Maintenance cost is high to
ensure smooth running of line
Inflexible to design changes
in products or processes
(expensive)
Breakdown of a machine lead
to halt in production
Repetitive tasks lead to
frustration for workers
Continue….
11. U shaped assembly line
It is useful particularly when there is a single worker in the line
taking care of all workstation.
It reduce the walking distance of worker almost by half.
The closeness of workstations allows workers to helps a fellow
worker catch up. Increase team work among workers.
Reduce material handling as entry and exit point of material on
line are nearby.
At the same time , many workstation close to each other may
result in conversation, noise etc. resulting distraction from work.
13. Process Layout
In this machines are arranged in no particular sequence as processing
requirements and sequence are different for various type of products
to be manufactured.
It is suitable when different produces are produced in lots or
batches. This is called intermittent manufacturing.
The demand of items is not high enough to deserve continuous
manufacturing.
Process Layout is very commonly found in service set ups such as
banks, hospitals, post offices, universities etc.
15. Fixed Position Layout
The product is very bulky , heavy , large or has fixed position.
Ex. Construction of building, dam or plant
Equipment , raw materials, and workers team are brought to
side according to a time schedule for better utilization of the
space available.
16. Cellular layout and Group Technology
Product layout is desirable by most organization , but low volume.
Cellular manufacturing a model for workplace design, is an integral
part of just-in-time manufacturing and lean manufacturing,
In this groups of items with similar processing requirements are
identified and separate manufacturing cells forms for each group.
17. Factors affecting Plant Layout
(1) Policies of management:
It is important to keep in mind various managerial policies and plans before deciding
plant layout.
(2) Plant location:
Location of a plant greatly influences the layout of the plant. Shape, climate
conditions, and size of the site selected will influence the general arrangement of the
layout and the flow of work in and out of the building.
(3) Nature of the product:
Nature of the commodity or article to be produced greatly affects the type of layout to
be adopted. In case of process industries, where the production is carried in a
sequence, product layout is suitable.
18. Continue....
(4) Volume of production:
Plant layout is generally determined by taking into consideration the quantum of production to
be produced.
(5) Availability of floor space:
Availability of floor space can be other decisive factor in adopting a particular mode of layout.
On the other hand more space may lead to the adoption of process layout.
(6) Repairs and maintenance of equipment and machines:
The plant layout should be designed in such a manner as to take proper care with regard to
repairs & maintenance of different types of machines & equipment being used in the industry.
The machines should not be installed so closely that it may create the problems of their
maintenance and repairs.
19. Questions
Que.1 ) Explain Product layout and Process layout in detail
OR
Discuss types of Plant Layout with suitable examples.
OR
Define the various types of plant layout in brief with suitable
examples of each.
OR
What is Plant layout? List the various types of Plant layout. Carry
out a comparative analysis product and process layout with an
example.
OR
How many types of Basic Layouts are there for a facility? Briefly
explain each of them.