The document discusses different types of plant layouts and factors to consider when designing a layout. It describes four main types of layouts: product or line layout, process or functional layout, fixed position layout, and group layout. For each type of layout, it provides details on what the layout entails, examples of industries where it would be applicable, advantages, and limitations. Overall, the document provides an overview of key considerations and options to evaluate when planning the arrangement of equipment, work areas, and processes within a manufacturing facility.
This Presentation is plant location selection decision
it covers the details about following points :-
1. Introduction
2. Why location selection is an important decision
3. Factors affecting the plant location
4. Nature of location decision
5. Taking a location selection decision
6. Factors of location selection
7. Selection of site area
8. Reasons for selecting a foreign location
9. Expansion of new plant
10. Techniques for evaluating location selection
A review on Production Planning and Control - Definitions of production, production planning, production control, production management, steps involved in production planning, steps involved in production control
This Presentation is plant location selection decision
it covers the details about following points :-
1. Introduction
2. Why location selection is an important decision
3. Factors affecting the plant location
4. Nature of location decision
5. Taking a location selection decision
6. Factors of location selection
7. Selection of site area
8. Reasons for selecting a foreign location
9. Expansion of new plant
10. Techniques for evaluating location selection
A review on Production Planning and Control - Definitions of production, production planning, production control, production management, steps involved in production planning, steps involved in production control
Advance non – sterile solid product manufacturing technologyAbhishekJadhav189260
The pharmaceutical manufacturing process is typically made up of a
combination of specific unit processes chosen according to physical
and chemical characteristics of active pharmaceutical ingredients.
Review of pharmaceutical product, packaging and ichDeepak Shukla
Review of stability of packaged material like containers and closures.
The whole ppt is regarding the test perform to know the stability of a container which is used for product storage.
It also contain the guidelines of ICH.
Process Automation in Pharmaceutical Industry with specific reference to Man...vaidehishah25
PHARMACEUTICAL MANUFACTURING TECHNOLOGY (MQA204T): Overview of Process Automation in Pharmaceutical Industry with specific reference to Manufacturing of Tablets and Coated Products, Improved Tablet Production
Advance non – sterile solid product manufacturing technologyAbhishekJadhav189260
The pharmaceutical manufacturing process is typically made up of a
combination of specific unit processes chosen according to physical
and chemical characteristics of active pharmaceutical ingredients.
Review of pharmaceutical product, packaging and ichDeepak Shukla
Review of stability of packaged material like containers and closures.
The whole ppt is regarding the test perform to know the stability of a container which is used for product storage.
It also contain the guidelines of ICH.
Process Automation in Pharmaceutical Industry with specific reference to Man...vaidehishah25
PHARMACEUTICAL MANUFACTURING TECHNOLOGY (MQA204T): Overview of Process Automation in Pharmaceutical Industry with specific reference to Manufacturing of Tablets and Coated Products, Improved Tablet Production
Layout planning is deciding on the best physical arrangement of all resources that consume space within a facility.
Decisions about the arrangement of resources in a business are not made only when a new facility is being designed; they are made any time there is a change in the arrangement of resources, such as a new worker being added, a machine being moved, or a change in procedure being implemented.
Layout planning is performed any time there is an expansion in the facility or a space reduction.
Facilities Layout is the method of allocating machines & equipments, various production process and other necessary services involved in transformation process of products with the available space of the factory so as to achieve the greatest possible output of high quality at the lowest possible costs of manufacturing.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Industrial Training at Shahjalal Fertilizer Company Limited (SFCL)MdTanvirMahtab2
This presentation is about the working procedure of Shahjalal Fertilizer Company Limited (SFCL). A Govt. owned Company of Bangladesh Chemical Industries Corporation under Ministry of Industries.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
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• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
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Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
2. CONTENTS
1. What is layout ?!
2. NEED FOR SELECTING A SUITABLE LOCATION
3. Factors affecting Layout
4. Types of Plant Layout
1. Product or Line Layout
2. Process or Functional Layout.
3. Fixed Position Layout.
4. Group layout
5. References
3. What is layout ?!
The concept of plant layout is not static but dynamic
one. It is on account of continuous manufacturing and
technological improvements taking place necessitating
quick and immediate changes in production processes
and designs
“Plant layout is the arrangement of machines, work
areas and service areas within a factory”.
George R. Terry
4. NEED FOR SELECTING A SUITABLE LOCATION
In Case of Location Choice for the First Time or New Organizations
In Case of Location Choice for Existing Organization.
In Case of Global Location
5. I. In Case of Location Choice for the First Time or New Organizations.
1. Identification of region.
2. Choice of a site within a region.
6. II. In Case of Location Choice for Existing Organization
1. Plant manufacturing distinct products.
2. Manufacturing plant supplying to specific market area.
3. Plant divided on the basis of the process or stages in
manufacturing.
4. Plants emphasizing flexibility.
7. There Is Scope for virtual proximity and virtual factory
III. In Case Of Global Locations
1. VIRTUAL PROXIMITY
With the advance in telecommunications technology, a firm can be in virtual proximity
to its customers
.Markets have to be reached. Customers have to be contacted
2. VIRTUAL FACTORY.
Many firms based in USA and UK in the service sector and in the
. manufacturing sector often out sources part of their business processes to .
foreign locations such as India
8. Factors affecting Layout
1. Material Factors
2. Men Factor
3. Machinery Factor
4. Movement Factor
5. Waiting Factors
6. Service Factors
7. Building Factors
8. Change Factor
9. TYPES OF PLANT LAYOUT
• 1. Product or Line Layout
• 2. Process or Functional Layout.
• 3. Fixed Position Layout.
• 5. Group layout
10. 1. PRODUCT OR LINE
LAYOUT:
All the processing equipment
and machines are arranged
according to the sequence of
operations of the product
11. •It is appropriate for producing one standardized product,
usually in large volume. I
•t is also called as flow-shop layout or straight line layouts.
•The machines are arranged according to the progressive
steps by which the product is made.
•Example: chemical, paper, rubber, refineries, cement
industry.
12. 1. Lowers total material handling cost.
2. There is less work in processes.
3. Better utilization of men and machines,
4. Less floor area is occupied by material in transit and
for temporary storages.
5. Greater simplicity of production control. Total
production time is also minimized.
Advantages of Product Layout:
13. Limitations of Product Layout:
1.No flexibility which is generally required is obtained in this
layout.
2.The manufacturing cost increases with a fall in volume of
production.
3.If one or two lines are running light, there is a considerable
machine idleness.
4.A single machine break down may shut down the whole
production line.
5.Specialized and strict supervision is essential.
14. 2. PROCESS OR FUNCTIONAL LAYOUT:
In this type of layout, the machines and not arranged according to
the sequence of operations but are arranged according to the
nature or type of the operations.
15. • The process layout is
particularly useful where low
volume of production is
needed.
• This layout is commonly
suitable for non repetitive
jobs.
• Same type of operation
facilities are grouped together
such as lathes will be placed
at one place.
16. 1. There will be less duplication of machines. Thus, total
investment in equipment purchase will be reduced.
2. It offers better and more efficient supervision through
specialization at various levels.
3. There is a greater flexibility in equipment and man
power thus load distribution is easily controlled.
4. Better utilization of equipment available is possible.
5. Break down of equipment can be easily handled by
transferring work to another machine/work station.
6. There will be better control of complicated or precision
processes, especially where much inspection is
required.
Advantages of Process Layout:
17. 1. There are long material flow lines and hence the
expensive handling is required.
2. Total production cycle time is more owing to long
distances and waiting at various points.
3. Since more work is in queue and waiting for further
operation hence bottle necks occur.
4. Generally, more floor area is required.
5. Since work does not flow through definite lines,
counting and scheduling is more tedious.
6. Specialization creates monotony and there will be
difficult for the laid workers to find job in other
industries.
Limitations of Process Layout:
18. 3. Fixed Position Layout:
In this type of layout the
major component remain in a
fixed location, other
materials, parts, tools,
machinery, man power and
other supporting equipment’s
are brought to this location.
19. Due to size, shape and
other characteristics
constraints, the products
cannot be moved, the
machine and operators
move around the product.
Example: construction of a
building, assemble of an
aircraft or ship.
20. 1.Material movement is reduced
2.Capital investment is minimized.
3.The task is usually done by gang of operators, hence
continuity of operations is ensured
4.Production centers are independent of each other.
Hence, effective planning and loading can be made.
Thus total production cost will be reduced.
5.It offers greater flexibility and allows change in product
design, product mix and production volume.
Advantages Of by Fixed Position Layout:
21. 1.Highly skilled man power is required.
2.Movement of machines equipment’s to
production center may be time consuming.
3.Complicated fixtures may be required for
positioning of jobs and tools. This may
increase the cost of production.
Limitations of Fixed Position Layout:
22. 4.Group Layout (or Cellular Layout):
There is a trend now to bring an
element of flexibility into
manufacturing system as
regards to variation in batch
sizes and sequence of
operations. A grouping of
equipment for performing a
sequence of operations on
family of similar components or
products has become all the
important.
23. • It combines the advantages of
both layout systems.
• In process layout, the
objective is to minimize the
total cost of materials
handling.
• In-group technology layout,
the objective is to minimize
the sum of the cost of
transportation and the cost of
equipments
Cellular Layout
24. Group Technology layout can increase..
1. Component standardization and rationalization.
2. Reliability of estimates.
3. Effective machine operation and productivity.
4. Customer service.
It can decrease the..
1. Paper work and overall production time.
2. Work-in-progress and work movement.
3. Overall cost.
25. Limitations of Group Technology Layout
This type of layout may not be
feasible for all situations. If the
product mix is completely
dissimilar, then we may not have
meaningful cell formation.