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VISVESVARAYA TECHNOLOGY UNIVERSITY 
BELGUM 
NEW HORIZON COLLEGE OF ENGINEERING 
SEMINAR 
ON 
BALL PISTON ENGINE 
DEPARTMENT OF MACHINE DESIGN 
PRESENTED BY 
SHARATH KUMAR H A 
1NH14MMD14 
Mtech ,1st sem, 
12/14/2014 Dept.,Of Machine Design 1
CONTENTS 
1. INTRODUCTION 
2. MODE OF OPERATION 
3. DESIGN FEATURES 
4.MATERIAL SELECTION 
5.WORKING OF ENGINE 
6. LUBRICATION 
7.ADVANTAGES 
8. DISADVANTAGES 
9. APPLICATION 
10.CONCLUSION 
11.REFERENCES 
12/14/2014 Dept.,Of Machine Design 2
INTRODUCTION 
• The Ball piston engine (Wolf hart engine) is an 
[[internal combustion engine /internal combustion]] 
rotary engine that uses two interwinded rotors instead 
of reciprocating pistons. 
• A spherical piston rotates in combination with a 
spherical housing, whereby the rotational axes incline 
towards each other slightly. 
• In these way “strokes” are created within the rotational 
system generating periodic volumetric changes in the 
working chambers adjacent to the dividing wall 
12/14/2014 Dept.,Of Machine Design 3
MODE OF OPERATION 
• The ball pistons rolling on an eccentric track. The 
balls exert tangential force on the cylinder walls 
which turn the rotor. 
• The useful power is available at the rotor output 
shaft. 
• The combustion chambers are within the spinning 
rotor. Chamber porting for intake, compression, 
power, and exhaust strokes is achieved by passage 
of the chamber tops across an internal stator with 
appropriate feeds as the rotor spins. 
12/14/2014 Dept.,Of Machine Design 4
DESIGN FEATURES 
• The basic operation of the new design is 
conventional for an internal combustion engine, i.e. 
a piston reciprocates within a cylinder, and with 
porting, implements the four strokes of the Otto 
cycle. 
• However, there are a number of features that make 
this engine design favorable for high efficiency and 
emissions control. 
• The porting required for four stroke operation is 
achieved with no additional moving parts, and no 
valve train losses 
12/14/2014 Dept.,Of Machine Design 5
MATERIAL SLECTION 
• A series of tests to characterize friction and wear of various 
materials in a simulated ball piston engine/compressor were 
performed to aid in selection of production materials. 
• Another goal of the tests was to explore this machine could 
run without lubrication. 
• If un lubricated operation was not possible, tests with 
instrumentation would be used to confirm the lubricated 
operation of the machine and the resulting internal loads. 
• Friction at conventional piston rings, piston pin, and 
connecting rod/crankshaft bearing are eliminated ). The 
rotor/stator bearing is of a gas or fluid hydrostatic type, so 
friction is very low at that site 
12/14/2014 Dept.,Of Machine Design 6
WORKING OF ENGINES 
(SUCTION STROKE) 
Beginning at top dead 
center (TDC) at 0 degrees 
rotation, the stator intake 
passage is open to the 
cylinder and a fuel/air 
charge is pulled into the 
cylinder as the ball piston 
moves radially outward for 
the first 90 degrees of 
rotation . 
12/14/2014 Dept.,Of Machine Design 7
WORKING OF ENGINE 
(COPRESSION STROKE) 
Then the intake 
passage is closed off, 
and the ball reverses 
radial direction for the 
next 90 degrees of 
rotation, during which 
time the new charge is 
compressed 
(compression stroke). 
12/14/2014 Dept.,Of Machine Design 8
WORKING OF ENGINE 
(POWER STROKE) 
Just past 180 degrees rotation, the 
compressed charge is ignited as the 
cylinder port passes a small ignitor 
port. Combustion ensues, and the high 
combustion pressure pushes radially 
outward on the ball piston for the next 
90 degrees of rotation. The ball in turn 
pushes tangentially on the cylinder 
wall because of the "slope" of the 
eccentric ball track, which is now 
allowing the ball to move radially 
outward. The tangential force 
produces useful torque on the rotor 
(power stroke 
12/14/2014 Dept.,Of Machine Design 9
WORKING OF ENGINE 
(EXHAUST STROKE) 
At 270 degrees of rotation, 
the spent combustion charge 
is allowed to escape through 
the exhaust passage as the 
cylinder port is uncovered. 
Exhaust is expelled as the ball 
moves radially inward for the 
next 90 degrees of rotation 
(exhaust stroke). Then the 
cycle repeats. 
12/14/2014 Dept.,Of Machine Design 10
LUBRICATION 
As is the case with a standard four-stroke engine, an oil bath 
is situated behind the piston, which in turn is fitted with oil 
scraper rings 
. Here attention must merely be paid to ensuring that the oil 
gathers externally, because of the rotation. In fact, if outlet ports 
are placed in this area for the oil, an oil pump can be potentially 
dispensed . 
Otherwise, oil that is pumped into the center also carries heat 
from the interior to the exterior,which in turn can be utilized 
for cooling purposes 
12/14/2014 Dept.,Of Machine Design 11
ADVANTAGES 
The stroke magnitude and rate can be different for different stroke 
in cycle so that it provides the possibility of converting more energy 
to the shaft power by greater expansion during the power stroke. 
It has ability (i.e. in multi energy domain engine) to complete any 
even numbers of strokes per revolution in single rotation of rotor 
There is no much moving parts in the ball piston engine thus the 
power out put at the shaft is high. 
In this engine the frictional losses are low and independent 
of operating speed in compare to conventional piston engine. 
12/14/2014 Dept.,Of Machine Design 12
DISADVANTAGES 
Flow is choked during combustion due to high pressure 
differential and small clearance area 
The friction and wear at the ball piston/cylinder wall sliding 
interface 
Leakage through the ball piston/cylinder gap is a significant 
factor for engine efficiency at low speed 
12/14/2014 Dept.,Of Machine Design 13
APPLICATIONS 
It can be applied to compressor. 
The multi cylinder ball piston engine can be 
applied to pump ,motor. 
It can be applied to engine. 
The wankle advanced two stroke ball piston 
engine can be applied to land mover, standard 
motor cycle and car and also for racing cars 
12/14/2014 Dept.,Of Machine Design 14
CONCLUSION 
 The ball piston engine has potential for achieving higher 
efficiency than piston internal combustion engines. In 
addition, subscale tests have shown that critical leakage and 
friction characteristics are consistent with design 
assumptions. 
 The new design concept can be immediately applied to 
compressor and pump applications in parallel with further 
engine development. 
 The material selection has been done in anticipation of 
additional subscale tests to extend the range of speed and 
duration of simulated operation.. 
12/14/2014 Dept.,Of Machine Design 15
REFERENCES 
1.Richards,T.D.,"The Hanes Engine", informational 
report, copyright 1994. 
2. Ashley, S.,"A New Spin on the Rotary Engine", 
Mechanical Engineering, April 1995, p80-82. 
3. Bloch, H.P.,"A Practical Guide to Compressor 
Technology", McGraw-Hill, New York, 1996. 
4.http//google.com 
12/14/2014 Dept.,Of Machine Design 16
Thank you 
12/14/2014 Dept.,Of Machine Design 17

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ball piston engine

  • 1. VISVESVARAYA TECHNOLOGY UNIVERSITY BELGUM NEW HORIZON COLLEGE OF ENGINEERING SEMINAR ON BALL PISTON ENGINE DEPARTMENT OF MACHINE DESIGN PRESENTED BY SHARATH KUMAR H A 1NH14MMD14 Mtech ,1st sem, 12/14/2014 Dept.,Of Machine Design 1
  • 2. CONTENTS 1. INTRODUCTION 2. MODE OF OPERATION 3. DESIGN FEATURES 4.MATERIAL SELECTION 5.WORKING OF ENGINE 6. LUBRICATION 7.ADVANTAGES 8. DISADVANTAGES 9. APPLICATION 10.CONCLUSION 11.REFERENCES 12/14/2014 Dept.,Of Machine Design 2
  • 3. INTRODUCTION • The Ball piston engine (Wolf hart engine) is an [[internal combustion engine /internal combustion]] rotary engine that uses two interwinded rotors instead of reciprocating pistons. • A spherical piston rotates in combination with a spherical housing, whereby the rotational axes incline towards each other slightly. • In these way “strokes” are created within the rotational system generating periodic volumetric changes in the working chambers adjacent to the dividing wall 12/14/2014 Dept.,Of Machine Design 3
  • 4. MODE OF OPERATION • The ball pistons rolling on an eccentric track. The balls exert tangential force on the cylinder walls which turn the rotor. • The useful power is available at the rotor output shaft. • The combustion chambers are within the spinning rotor. Chamber porting for intake, compression, power, and exhaust strokes is achieved by passage of the chamber tops across an internal stator with appropriate feeds as the rotor spins. 12/14/2014 Dept.,Of Machine Design 4
  • 5. DESIGN FEATURES • The basic operation of the new design is conventional for an internal combustion engine, i.e. a piston reciprocates within a cylinder, and with porting, implements the four strokes of the Otto cycle. • However, there are a number of features that make this engine design favorable for high efficiency and emissions control. • The porting required for four stroke operation is achieved with no additional moving parts, and no valve train losses 12/14/2014 Dept.,Of Machine Design 5
  • 6. MATERIAL SLECTION • A series of tests to characterize friction and wear of various materials in a simulated ball piston engine/compressor were performed to aid in selection of production materials. • Another goal of the tests was to explore this machine could run without lubrication. • If un lubricated operation was not possible, tests with instrumentation would be used to confirm the lubricated operation of the machine and the resulting internal loads. • Friction at conventional piston rings, piston pin, and connecting rod/crankshaft bearing are eliminated ). The rotor/stator bearing is of a gas or fluid hydrostatic type, so friction is very low at that site 12/14/2014 Dept.,Of Machine Design 6
  • 7. WORKING OF ENGINES (SUCTION STROKE) Beginning at top dead center (TDC) at 0 degrees rotation, the stator intake passage is open to the cylinder and a fuel/air charge is pulled into the cylinder as the ball piston moves radially outward for the first 90 degrees of rotation . 12/14/2014 Dept.,Of Machine Design 7
  • 8. WORKING OF ENGINE (COPRESSION STROKE) Then the intake passage is closed off, and the ball reverses radial direction for the next 90 degrees of rotation, during which time the new charge is compressed (compression stroke). 12/14/2014 Dept.,Of Machine Design 8
  • 9. WORKING OF ENGINE (POWER STROKE) Just past 180 degrees rotation, the compressed charge is ignited as the cylinder port passes a small ignitor port. Combustion ensues, and the high combustion pressure pushes radially outward on the ball piston for the next 90 degrees of rotation. The ball in turn pushes tangentially on the cylinder wall because of the "slope" of the eccentric ball track, which is now allowing the ball to move radially outward. The tangential force produces useful torque on the rotor (power stroke 12/14/2014 Dept.,Of Machine Design 9
  • 10. WORKING OF ENGINE (EXHAUST STROKE) At 270 degrees of rotation, the spent combustion charge is allowed to escape through the exhaust passage as the cylinder port is uncovered. Exhaust is expelled as the ball moves radially inward for the next 90 degrees of rotation (exhaust stroke). Then the cycle repeats. 12/14/2014 Dept.,Of Machine Design 10
  • 11. LUBRICATION As is the case with a standard four-stroke engine, an oil bath is situated behind the piston, which in turn is fitted with oil scraper rings . Here attention must merely be paid to ensuring that the oil gathers externally, because of the rotation. In fact, if outlet ports are placed in this area for the oil, an oil pump can be potentially dispensed . Otherwise, oil that is pumped into the center also carries heat from the interior to the exterior,which in turn can be utilized for cooling purposes 12/14/2014 Dept.,Of Machine Design 11
  • 12. ADVANTAGES The stroke magnitude and rate can be different for different stroke in cycle so that it provides the possibility of converting more energy to the shaft power by greater expansion during the power stroke. It has ability (i.e. in multi energy domain engine) to complete any even numbers of strokes per revolution in single rotation of rotor There is no much moving parts in the ball piston engine thus the power out put at the shaft is high. In this engine the frictional losses are low and independent of operating speed in compare to conventional piston engine. 12/14/2014 Dept.,Of Machine Design 12
  • 13. DISADVANTAGES Flow is choked during combustion due to high pressure differential and small clearance area The friction and wear at the ball piston/cylinder wall sliding interface Leakage through the ball piston/cylinder gap is a significant factor for engine efficiency at low speed 12/14/2014 Dept.,Of Machine Design 13
  • 14. APPLICATIONS It can be applied to compressor. The multi cylinder ball piston engine can be applied to pump ,motor. It can be applied to engine. The wankle advanced two stroke ball piston engine can be applied to land mover, standard motor cycle and car and also for racing cars 12/14/2014 Dept.,Of Machine Design 14
  • 15. CONCLUSION  The ball piston engine has potential for achieving higher efficiency than piston internal combustion engines. In addition, subscale tests have shown that critical leakage and friction characteristics are consistent with design assumptions.  The new design concept can be immediately applied to compressor and pump applications in parallel with further engine development.  The material selection has been done in anticipation of additional subscale tests to extend the range of speed and duration of simulated operation.. 12/14/2014 Dept.,Of Machine Design 15
  • 16. REFERENCES 1.Richards,T.D.,"The Hanes Engine", informational report, copyright 1994. 2. Ashley, S.,"A New Spin on the Rotary Engine", Mechanical Engineering, April 1995, p80-82. 3. Bloch, H.P.,"A Practical Guide to Compressor Technology", McGraw-Hill, New York, 1996. 4.http//google.com 12/14/2014 Dept.,Of Machine Design 16
  • 17. Thank you 12/14/2014 Dept.,Of Machine Design 17