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Mixed Alcohol Production from
Biomass
Presentors
• Abdul Baseer 2011-CH-50
• M. Awais Yaqoob 2011-CH-32
• Nanad Lal 2011-CH-146
• Tariq Basheer 2011-CH-60
• Rizwan Liaquat 2011-CH-72
Contents
• Bioenergy Overview
• Biomass Resources
• Creating Energy from Biomass
• Mixed Alcohol Production
• Pinch Analysis
• Biomass Economics
• Biomass Environmental Issues
• Promise of Bioenergy
Biomass in Pakistan
• Biomass/Waste to Energy has been recognized as a
clean, reliable, renewable source of energy.
• Unfortunately in Pakistan this source of energy has not
been utilized. The growing urbanization has given rise to
generation of increasing quantities of wastes and its now
becoming another threat to our environment.
• Biomass and waste to energy plants are used not only to
generate sufficient power but also used to cleanup the
environment as well by conserving non-renewable fossil
fuel resources and reducing the environmental impacts
of trash disposal
6
Global Energy Sources 2002
Boyle, Renewable Energy, Oxford University Press (2004)
7
Renewable Energy Use – 2001
Boyle, Renewable Energy, Oxford University Press (2004)
Tracy Biomass Plant
Truck unloading wood
chips that will fuel
the Tracy Biomass
Plant, Tracy,
California.
http://www.eia.doe.gov/cneaf/solar.renewables/page/biomass/biomass.html
U.S. Energy Consumption by Source, 1998
Total primary energy supply mix in India
Renewable Energy
• Hydropower
• Wind Energy
• Solar Energy
• Geothermal Energy
• Offshore Wind, Wave, and Tidal Energy
• Biomass Energy and Cellulosic Ethanol
Plant materials, such as wood, corn, and soy, account for nearly
half the renewable energy in Pakistan
Renewable Energy
• Hydropower
• Wind Energy
• Solar Energy
• Geothermal Energy
• Offshore Wind, Wave, and Tidal Energy
• Biomass Energy and Cellulosic Ethanol
Plant materials, such as wood, corn, and soy, account for nearly
half the renewable energy in Pakistan
Biomass energy
• Biomass energy is another form of
renewable energy source and it is derived
from living or dead organisms like plants,
animal residue and waste.
Why mixed alcohol fuels?
• Limited biomass disposal sights &
environmental regulations
• Sources are rice straw, wheat straw,
cotton waste, agricultural residues,
municipal wastes
Cont…
• Pakistan can produce 3,000MW -5,000MW
electricity.
• Boilers in sugar mills operates are not very
efficient and operates at low pressure.
Cond…
• Increasing prices and decreasing
available capacity of fossil fuels
• Environmental friendly energy
• Always available in agricultural country
like Pakistan
• To meet current energy crisis in Pakistan
• 21.35 million M3
biogas can be produced
through biomass. In addition it will also
produce 450 million tons of bio-fertilizer
per day
• It is estimated that the potential production
of biogas from livestock residue is 8.8 to
17.2 billion cubic meters of gas per year
Mixed Alcohol Production-Process
• Feed handling and drying
• Gasification
• Gas cleanup
• Syngas compression
• Alcohol synthesis
• Acid gas removal
• Alcohol separation
Feed Handling and Drying
• Biomass goes through a size-reduction step to
I. make it easier to handle
II.make the ethanol production process more efficient
III.minimize the required size of downstream equipment
• NEXT STEP is to dry the biomass feed from
available moisture content to 10 wt % moisture
content at the inlet to the gasifier in order to
maximize the efficiency of the gasifier
20
Ethanol Production Plant
http://www.nrel.gov/biomass/photos.html
Simplified diagram of gasification area
Gasification
• Heat is provided indirectly through circulation of
olivine (heat transfer media
• H2:CO ratio of less than 2 is preferred for this
design
• Steam is injected into the gasifier to serve as a
fluidizing medium and reactant at the high gasifier
temperatures
Simplified process flow diagram of gas cleanup
area
Syngas Compression for Alcohol Synthesis
Syngas Compression
• Cooled low-pressure syngas enters a six-stage
centrifugal compressor system
• Pressure is increased to approximately 3,000 psi
(207 bar)
Compressed Syngas
Alcohol Synthesis
• The compressed fresh syngas is mixed with
recycled syngas and methanol, and pre-heated to
595°F (313°C) before entering the alcohol
synthesis reactor
• The overall stoichiometric reaction for alcohol
synthesis is
• Light hydrocarbons, methyl esters, and aldehydes
are produced in smaller quantities
Pinch Analysis
• systematic approach for optimizing energy
integration
• Temperature and heat flow (Q) data were gathered
for the hot process streams (streams cooled in the
process), cold process streams (streams heated in
the process), and utility streams like steam, flue
gas, and cooling waterion in process design
30
Biodiesel Bus
http://www.nrel.gov/biomass/photos.html
Multiple benefits would accrue:
Benefits of Bioenergy
• Farmers producing these
fuel crops would see
increased profits per year.
• Consumers would see
future pump savings of fuel
costs.
• Society would see CO2
emissions transportation-
related CO2 emissions in
2002.
Environmental Issues
• Air Quality
– Reduce NOx and SO2 emissions
• Global Climate Change
– Low/no net increase in CO2
• Biodiversity and Habitat
– Positive and negative changes
Conclusion
• Reduce wastes
• Cleaner air
• New agricultural markets
• Energy security
• Address global warming
• Address energy shortage
• More flexible international relations
• Benefit for developing nations
Future work
• Research and development activities are
being done to improve the performance of
mixed alcoholic fuels
• Bioethanol industry in Pakistan is only
starting to be developed, in future it may
be the replacement of petrol
35
Production of mixed alcohol fuels from Biomass

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Production of mixed alcohol fuels from Biomass

  • 1.
  • 3. Presentors • Abdul Baseer 2011-CH-50 • M. Awais Yaqoob 2011-CH-32 • Nanad Lal 2011-CH-146 • Tariq Basheer 2011-CH-60 • Rizwan Liaquat 2011-CH-72
  • 4. Contents • Bioenergy Overview • Biomass Resources • Creating Energy from Biomass • Mixed Alcohol Production • Pinch Analysis • Biomass Economics • Biomass Environmental Issues • Promise of Bioenergy
  • 5. Biomass in Pakistan • Biomass/Waste to Energy has been recognized as a clean, reliable, renewable source of energy. • Unfortunately in Pakistan this source of energy has not been utilized. The growing urbanization has given rise to generation of increasing quantities of wastes and its now becoming another threat to our environment. • Biomass and waste to energy plants are used not only to generate sufficient power but also used to cleanup the environment as well by conserving non-renewable fossil fuel resources and reducing the environmental impacts of trash disposal
  • 6. 6 Global Energy Sources 2002 Boyle, Renewable Energy, Oxford University Press (2004)
  • 7. 7 Renewable Energy Use – 2001 Boyle, Renewable Energy, Oxford University Press (2004)
  • 8. Tracy Biomass Plant Truck unloading wood chips that will fuel the Tracy Biomass Plant, Tracy, California. http://www.eia.doe.gov/cneaf/solar.renewables/page/biomass/biomass.html
  • 9. U.S. Energy Consumption by Source, 1998
  • 10. Total primary energy supply mix in India
  • 11. Renewable Energy • Hydropower • Wind Energy • Solar Energy • Geothermal Energy • Offshore Wind, Wave, and Tidal Energy • Biomass Energy and Cellulosic Ethanol Plant materials, such as wood, corn, and soy, account for nearly half the renewable energy in Pakistan
  • 12. Renewable Energy • Hydropower • Wind Energy • Solar Energy • Geothermal Energy • Offshore Wind, Wave, and Tidal Energy • Biomass Energy and Cellulosic Ethanol Plant materials, such as wood, corn, and soy, account for nearly half the renewable energy in Pakistan
  • 13. Biomass energy • Biomass energy is another form of renewable energy source and it is derived from living or dead organisms like plants, animal residue and waste.
  • 14. Why mixed alcohol fuels? • Limited biomass disposal sights & environmental regulations • Sources are rice straw, wheat straw, cotton waste, agricultural residues, municipal wastes
  • 15. Cont… • Pakistan can produce 3,000MW -5,000MW electricity. • Boilers in sugar mills operates are not very efficient and operates at low pressure.
  • 16. Cond… • Increasing prices and decreasing available capacity of fossil fuels • Environmental friendly energy • Always available in agricultural country like Pakistan • To meet current energy crisis in Pakistan
  • 17. • 21.35 million M3 biogas can be produced through biomass. In addition it will also produce 450 million tons of bio-fertilizer per day • It is estimated that the potential production of biogas from livestock residue is 8.8 to 17.2 billion cubic meters of gas per year
  • 18. Mixed Alcohol Production-Process • Feed handling and drying • Gasification • Gas cleanup • Syngas compression • Alcohol synthesis • Acid gas removal • Alcohol separation
  • 19. Feed Handling and Drying • Biomass goes through a size-reduction step to I. make it easier to handle II.make the ethanol production process more efficient III.minimize the required size of downstream equipment • NEXT STEP is to dry the biomass feed from available moisture content to 10 wt % moisture content at the inlet to the gasifier in order to maximize the efficiency of the gasifier
  • 21. Simplified diagram of gasification area
  • 22. Gasification • Heat is provided indirectly through circulation of olivine (heat transfer media • H2:CO ratio of less than 2 is preferred for this design • Steam is injected into the gasifier to serve as a fluidizing medium and reactant at the high gasifier temperatures
  • 23. Simplified process flow diagram of gas cleanup area
  • 24. Syngas Compression for Alcohol Synthesis
  • 25. Syngas Compression • Cooled low-pressure syngas enters a six-stage centrifugal compressor system • Pressure is increased to approximately 3,000 psi (207 bar)
  • 27. Alcohol Synthesis • The compressed fresh syngas is mixed with recycled syngas and methanol, and pre-heated to 595°F (313°C) before entering the alcohol synthesis reactor • The overall stoichiometric reaction for alcohol synthesis is • Light hydrocarbons, methyl esters, and aldehydes are produced in smaller quantities
  • 28.
  • 29. Pinch Analysis • systematic approach for optimizing energy integration • Temperature and heat flow (Q) data were gathered for the hot process streams (streams cooled in the process), cold process streams (streams heated in the process), and utility streams like steam, flue gas, and cooling waterion in process design
  • 31. Multiple benefits would accrue: Benefits of Bioenergy • Farmers producing these fuel crops would see increased profits per year. • Consumers would see future pump savings of fuel costs. • Society would see CO2 emissions transportation- related CO2 emissions in 2002.
  • 32. Environmental Issues • Air Quality – Reduce NOx and SO2 emissions • Global Climate Change – Low/no net increase in CO2 • Biodiversity and Habitat – Positive and negative changes
  • 33. Conclusion • Reduce wastes • Cleaner air • New agricultural markets • Energy security • Address global warming • Address energy shortage • More flexible international relations • Benefit for developing nations
  • 34. Future work • Research and development activities are being done to improve the performance of mixed alcoholic fuels • Bioethanol industry in Pakistan is only starting to be developed, in future it may be the replacement of petrol
  • 35. 35

Editor's Notes

  1. Nathaniel Greene et al., Growing Energy, How Biofuels Can help end America’s oil dependence, www.bioproducts-bioenergy.gov/pdfs/NRDC-Growing-Energy-Final.3.pdf.
  2. Environmental Issues Biomass technologies are friendlier to the environment than conventional energy technologies, which rely on fossil fuels. Fossil fuels contribute significantly to many of the environmental problems we face today — greenhouse gases, air pollution, and water and soil contamination. Biomass technologies could help us break our conventional pattern of energy use to improve the quality of our environment. Air QualityBiomass alternatives can reduce the emission of nitrogen oxides, sulfur dioxides, and other air pollutants associated with fossil fuel use. Global Climate ChangeIncreased emissions of greenhouse gases from use of fossil fuels, especially carbon dioxide, has created an enhanced greenhouse effect known as global climate change or global warming. Biomass technologies produce very low or no amount of carbon dioxide emissions. Soil ConservationSoil conservation issues associated with biomass production include soil erosion control, nutrient retention, carbon sequestration, and stabilization of riverbanks. Water ConservationBiomass technology life cycles may have impacts on watershed stability, groundwater quality, surface water runoff and quality, and local water use for crop irrigation and/or conversion facility needs. Biodiversity and Habitat ChangeBiodiversity is the genetic and species diversity of living things in a defined area or region. Altered land use to support increased biomass production may result in changes in habitat and levels of biodiversity. http://www.eere.energy.gov/RE/bio_integrated.html
  3. The benefits of biofuels are shown below: Reduce wastes – Many wastes (e.g., municipal solid waste, sewage sludge, manure, agricultural residues) are biodegradable and can be used as feedstock. Currently, most of these wastes are buried or applied to the land, which causes environmental problems. Cleaner air – Oxygen-containing fuels burn more cleanly in internal combustion engines. New agricultural markets – Biofuels create new markets for agricultural products. Energy security – Home-grown biofuels reduce our dependence on foreign oil. Improve balance of payments – We currently spend about $2 billion per week importing foreign oil, which adds substantially to our trade deficit. This can be eliminated by growing our own biofuels. Address global warming – Biofuels do not add net carbon dioxide to the atmosphere, and therefore mitigate global warming. Address energy shortage – Oil supplies will soon be unable to meet energy demands, so new energy sources must be developed. It takes many decades for a new energy technology to make a significant impact, so the time to start is now. More flexible international relations – Our dependence on foreign oil requires the United States to make compromises in its foreign policy. By eliminating this dependence, we can have a more flexible foreign policy. Benefit developing nations – Many developing nations are located along the tropics and can grow high-yield biomass for fuel production. By doing so, they will not have to spend precious foreign exchange (i.e., US dollars) on petroleum. Instead, they can use their foreign exchange to build infrastructure to accelerate their development.