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Presentation on facility layout




 Presented by
 Dharmender kumar




                                   Presented to
                                    Mba college
Definition
 Plant layout refers to the arrangement of physical
 facilities such as
 machines, equipment, tools, furniture etc. in such a
 manner so as to have quickest flow of material at the
 lowest cost and with the least amount of handling in
 processing the product from the receipt of raw
 material to the delivery of the final product.
Objectives of good Plant Layout

 A well designed plant layout is one that can be
    beneficial in achieving the following objectives:
   Proper and efficient utilization of available floor
    space
   Transportation of work from one point to another
    point without any delay
   Proper utilization of production capacity.
   Reduce material handling costs
   Utilize labour efficiently
   Reduce accidents
       Provide for volume and product
        flexibility
       Provide ease of supervision and control
       Provide for employee safety and health
       Allow easy maintenance of machines and
    plant.
      Improve productivity
 TYPES OF LAYOUT:
 There are mainly four types of plant layout:
 (a) Product or line layout
 (b) Process or functional layout
 (c) Fixed position or location layout
 (d) Combined or group layout
PROCESS LAYOUT



PROCESS LAYOUTS ARE FOUND
PRIMARILY IN JOB SHOPS, OR
FIRMS THAT PRODUCE
CUSTOMIZED, LOW-VOLUME
PRODUCTS THAT MAY REQUIRE
DIFFERENT PROCESSING
REQUIREMENTS AND
SEQUENCES OF OPERATIONS
PRODUCT LAYOUT


Product layouts are found in
 flow shops .Flow shops produce
 high-volume, highly
 standardized products that
 require highly
 standardized, repetitive
 processes
FIXED-POSITION LAYOUT


fixed-position layout is
appropriate for a product
that is too large or too
heavy to move.
COMBINATION LAYOUTS


Many situations call for a
 mixture of the three main layout
 types. These mixtures are
 commonly called combination
 or hybrid layouts
CELLULAR LAYOUT


Cellular manufacturing is a type
 of layout where machines are
 grouped according to the
 process requirements for a set of
 similar items that require
 similar processing.
OTHER LAYOUTS

 In addition to the aforementioned
 layouts, there are others that are
 more appropriate for use in service
 organizations. These include
 warehouse/storage layouts, retail
 layouts, and office layouts.
Advantages of facility layout

 Improved Utilization of Labor
 Effective Use of Available Area
 Minimization of Production Delays
 Improved Quality Control
 Minimum Equipment Investment
 Better Production Control
 Better Supervision
 Improved Employee Morale
          Morale will be increases by giving
          (a)Better working condition
          (b)Better employee facilities
          (c)Reduced number of accidents
          (d)Increased earnings
Problem in facility layout

 Requirement of raw material
 Distance of the plant
 Workers availability
 Business work
 Availability of transport
 better use of scare resource
thanks

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Facility layout

  • 1. Presentation on facility layout  Presented by  Dharmender kumar  Presented to  Mba college
  • 2. Definition  Plant layout refers to the arrangement of physical facilities such as machines, equipment, tools, furniture etc. in such a manner so as to have quickest flow of material at the lowest cost and with the least amount of handling in processing the product from the receipt of raw material to the delivery of the final product.
  • 3. Objectives of good Plant Layout  A well designed plant layout is one that can be beneficial in achieving the following objectives:  Proper and efficient utilization of available floor space  Transportation of work from one point to another point without any delay  Proper utilization of production capacity.  Reduce material handling costs  Utilize labour efficiently  Reduce accidents
  • 4. Provide for volume and product flexibility  Provide ease of supervision and control  Provide for employee safety and health  Allow easy maintenance of machines and plant.  Improve productivity
  • 5.  TYPES OF LAYOUT:  There are mainly four types of plant layout:  (a) Product or line layout  (b) Process or functional layout  (c) Fixed position or location layout  (d) Combined or group layout
  • 6. PROCESS LAYOUT PROCESS LAYOUTS ARE FOUND PRIMARILY IN JOB SHOPS, OR FIRMS THAT PRODUCE CUSTOMIZED, LOW-VOLUME PRODUCTS THAT MAY REQUIRE DIFFERENT PROCESSING REQUIREMENTS AND SEQUENCES OF OPERATIONS
  • 7. PRODUCT LAYOUT Product layouts are found in flow shops .Flow shops produce high-volume, highly standardized products that require highly standardized, repetitive processes
  • 8. FIXED-POSITION LAYOUT fixed-position layout is appropriate for a product that is too large or too heavy to move.
  • 9. COMBINATION LAYOUTS Many situations call for a mixture of the three main layout types. These mixtures are commonly called combination or hybrid layouts
  • 10. CELLULAR LAYOUT Cellular manufacturing is a type of layout where machines are grouped according to the process requirements for a set of similar items that require similar processing.
  • 11. OTHER LAYOUTS  In addition to the aforementioned layouts, there are others that are more appropriate for use in service organizations. These include warehouse/storage layouts, retail layouts, and office layouts.
  • 12. Advantages of facility layout  Improved Utilization of Labor  Effective Use of Available Area  Minimization of Production Delays  Improved Quality Control  Minimum Equipment Investment  Better Production Control  Better Supervision
  • 13.  Improved Employee Morale Morale will be increases by giving (a)Better working condition (b)Better employee facilities (c)Reduced number of accidents (d)Increased earnings
  • 14. Problem in facility layout  Requirement of raw material  Distance of the plant  Workers availability  Business work  Availability of transport  better use of scare resource