The document discusses different types of facility layouts used in manufacturing. It describes layouts such as process layout where similar machines are grouped together, product layout where the production line moves materials between machines, and fixed position layout where machines are brought to stationary products. The objectives, factors, principles, advantages, and disadvantages of each layout type are provided. The document aims to educate readers on best practices for arranging manufacturing equipment and operations in a facility.
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
Facility Layout
Introduction
Layout planning is determining the best physical arrangement of resources within a facility.
It may be defined as a technique of locating machines, processes and plant services within the factory so as to achieve the right quantity and quality of output at the lowest possible cost of manufacturing.
Objective of a good Layout
Provide enough production capacity.
Reduce material handling costs.
Reduce congestion that impedes the movement of people or material.
Reduce hazards to personnel.
Increase employee morale.
Reduce accidents.
Utilize available space effectively & efficiently.
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
Facility Layout
Introduction
Layout planning is determining the best physical arrangement of resources within a facility.
It may be defined as a technique of locating machines, processes and plant services within the factory so as to achieve the right quantity and quality of output at the lowest possible cost of manufacturing.
Objective of a good Layout
Provide enough production capacity.
Reduce material handling costs.
Reduce congestion that impedes the movement of people or material.
Reduce hazards to personnel.
Increase employee morale.
Reduce accidents.
Utilize available space effectively & efficiently.
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
The module deals with overview of Production and Operation Management. It highlights the Definition, characteristics and objective of POM, also it focus on Production System.
PRODUCTION AND OPERATIONS
MANAGEMENT
-Management function responsible for producing goods & services
-Objectives of production management
-Functions of production management
-Production system & models
Just in time (JIT) is a production strategy that strives to improve a business' return on investment by reducing in-process inventory and associated carrying costs. Just in time is a type of operations management approach which originated in Japan in the 1950s. It was adopted by Toyota and other Japanese manufacturing firms, with excellent results: Toyota and other companies that adopted the approach ended up raising productivity (through the elimination of waste) significantly.
Production Planning and Control
Objective of PPC
There are three stages in PPC
Classification/Functions of PPC
Benefits of PPC
Limitations of PPC
Production Planning / Operations Planning
Factors determining Production Planning Procedures
Production Planning System
Production Control
Factors Determining PC procedures
Main Functions of Production Planning
& Control Department
Plant Planning & Facility Planning
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
The module deals with overview of Production and Operation Management. It highlights the Definition, characteristics and objective of POM, also it focus on Production System.
PRODUCTION AND OPERATIONS
MANAGEMENT
-Management function responsible for producing goods & services
-Objectives of production management
-Functions of production management
-Production system & models
Just in time (JIT) is a production strategy that strives to improve a business' return on investment by reducing in-process inventory and associated carrying costs. Just in time is a type of operations management approach which originated in Japan in the 1950s. It was adopted by Toyota and other Japanese manufacturing firms, with excellent results: Toyota and other companies that adopted the approach ended up raising productivity (through the elimination of waste) significantly.
Production Planning and Control
Objective of PPC
There are three stages in PPC
Classification/Functions of PPC
Benefits of PPC
Limitations of PPC
Production Planning / Operations Planning
Factors determining Production Planning Procedures
Production Planning System
Production Control
Factors Determining PC procedures
Main Functions of Production Planning
& Control Department
Plant Planning & Facility Planning
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Layout planning is deciding on the best physical arrangement of all resources that consume space within a facility.
Decisions about the arrangement of resources in a business are not made only when a new facility is being designed; they are made any time there is a change in the arrangement of resources, such as a new worker being added, a machine being moved, or a change in procedure being implemented.
Layout planning is performed any time there is an expansion in the facility or a space reduction.
Plant Layout
Facility Layout Planning
Product Layout
Process Layout
Fixed position layout
Cellular layout
Factors affecting location plant
Merit and Demerits
Plant Layout Principles
An Assembly line
U shaped assembly line
Assembly line balancing
Cellular layout and Group Technology
Addis Ababa City Administration Technical, Vocational, Education And Training...Haileyesus Wondwossen
Addis Ababa City Administration
Technical, Vocational, Education, And Training Agency
Bole Manufacturing College
Efficient Plant Layout Design Project For A Small Scale Garment Workshop
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Addis Ababa City Administration, Bole Manufacturing College, Haileyesus Wondwossen
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Facility layout
1. Production & Operation
Management
Topic : Facility Layout
By: Ajay Mishra
Jeev Sewa Sansthan Group of Institutions for
women,
( Faculty of Management)
2. Facility Layout
Planning and arranging
manufacturing
machinery, equipment and
services for the first time in
completely new plants.
The improvements in layouts
already in use in order to
introduce new methods and
improvements in manufacturing
3. Objectives of a good Layout
Provide enough Provide for volume and
production capacity. product facility.
Reduces handling costs. Provide ease for
Reduces congestion. supervision.
Reduces hazards to Facilitate co-ordination
personnel. communication.
Utilizes labour efficiently. Provide safety and
Increase employee health.
morale. Allow ease of
Reduce accidents. maintenance.
Utilizes available space Allow high
efficiently and effectively. machine/equipment
utilization.
4. FACTORS INFLUENCING FACILITY
LAYOUT
MATERIALS (Type of raw materials and
availability)
PRODUCT (Type of product and its position)
WORKER (Type , position and requirements)
MACHINERY(Product, volume and process)
INDUSTRY (Type of industry:
Synthetic, Analytical, Conditioning and
Extractive)
LOCATION (Factor of production)
MANAGERIAL POLICIES ( volume, provision for
expansion, automation, making or buying
decisions, desire for rapid delivery, purchasing
5. Principles of Layout
Principle of minimum travel
Principle of sequences
Principle of usage
Principle of compactness
Principle of safety and
satisfaction
Principle of flexibility
Principle of minimum
6. Types of layout
Process layout or functional or job shop
layout.
Product layout or line processing layout.
Fixed position layout or static layout.
Cellular manufacturing layout or Group
Technology layout .
Combination layout or Hybrid layout.
7. Process layout
The distance between departments
should be as short as possible.
Machines should be grouped in
accordance with the principle of
sequence of operation.
Convenience for inspection.
Convenience for supervision.
8. Process Layout or Functional Layout
Inward good Planers Packing
stores Automatics Grinders and
Milling Shipping
Raw Material
machines
holding Central Heat
stores treatment
inspection
shop
Area
Drilling
shop Electro Assembly Finished
plating shop goods
Training Shop
Painting shop storage
(Lathes)
9. Advantages of Process layout
Reduced investment of machine.
Greater flexibility.
Better and efficient supervision.
Scope for expansion as the capacity can be
easily increased.
Better utilisation of men and machine.
Easier to handle breakdown of equipment.
Full utilisation of equipments.
Investment of equipment would be comparatively
lower.
Greater incentive to individual worker .
10. Disadvantages of Process
Layout.
Difficulty in the movement of
material.
Requires more space.
Difficult in production control.
More production time as work in
progress has to travel from place to
place.
Accumulation of work in progress
at different places.
11. Product Layout (Straight Line)
All the machine tool and equipment
must be placed at the point demanded
by the sequences of operations.
There should be no points where one
line crosses another line.
Materials may be fed where they are
required for assembly but not
necessarily all at one point.
All the operations , including assembly,
testing and packing should be included
12. Line Layout or Product Layout
Recei Raw Materials Fabrication line for part Packing
ving stores C and
Finished goods
Fabrication for part B shipping
Raw Material Finishing
Fabrication line for t goods
Part A store
WC- 1
WC-2
WC-3
TEST
Assembly line for the product
13. Product Layout (advantages)
Reduction in material handling cost due to
mechanization.
Avoid production bottleneck.
Economy in manufacturing time.
Better production control.
Require less floor area per unit of production.
Work-in-progress is reduced and so on
investment.
Early detection of mistakes.
Greater incentive to a group of workers to raise
their level of performance.
14. Product Layout (disadvantages)
Product layout is known for its
inflexibility.
This is an expensive layout
Difficulty in supervision.
Expansion is also difficult.
Breakdown can disrupt the
whole system.
15. Fixed position layout
Movement of men and machine to the
product.
Product remain stationary.
Material or major components remain in
a fixed location.
Cost of moving the machine and men is
lesser than the cost of moving the
product.
16. Fixed Position Layout
Raw Material
Machine & Aircraft
Finished Product Assembly
Equipment
(Aircraft)
Labour
17. Fixed Position Layout
(Advantages)
Men and machine can be used for a
wide variety of operations producing
different products.
The investment on layout is very small.
The worker identifies himself with the
product and takes pride in it when the
work is complete.
The high cost of, and difficulty in
transporting a bulky product are
18. technology layout or Hybrid
layout)
Product Layout
F
Raw Forging Gear Cutting Heat Gear Grinding i
Mat. Press Machine Treatment Machine n
i
s
h
Proces Forging Gear cutting Heat Gear Grinding e
s Press Machine Treatment Machine d
layout
O
u
Gear cutting
t
Machine
p
u
t