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Introduction to
Lock Out – Tag Out
Awareness
(LOTO)
What is Lock Out – Tag Out ?
Lock Out – Tag Out
is the procedure established
to place a lock and tag
on the starter / power switch
( the energy source)
of a malfunctioning piece of industrial equipment.
Lock Out – Tag Out
protects workers by maintaining a
‘Zero Energy State’
in equipment before and during
required repair and/or servicing.
Introduction to Lock Out – Tag Out Awareness
LOTO
What is Lock Out – Tag Out ?
Locking Out and Tagging
a malfunctioning piece of equipment
ensures that no one can use this equipment
until it has been repaired.
What is Lock Out – Tag Out ?
Only a qualified service technician
can remove the lock
to repair or service the equipment.
What is Lock Out – Tag Out ?
Once the equipment has been repaired and tested
by the service technician
to ensure it is safe and functioning properly ,
the lock and tag may be completely removed
by the worker who placed the lock.
Introduction to Lock Out– Tag Out Awareness
LOTO
Types of Hazardous Energy: Electrical
Mechanical
Hydraulic
Pneumatic
Chemical
Nuclear
Thermal
Gravitational
Introduction to Lock Out – Tag Out Awareness
LOTO
Isolating the energy source
Can 110 Volts (110V) Hurt Me ?
Introduction to Lock Out – Tag Out Awareness
LOTO
Isolating the energy source
Can 110 Volts (110V) Hurt Me ?
50 mA of 110V current can put the human
heart into cardiac arrest .
(A 100 watt light bulb draws 900mA of current)
Introduction to Lock Out – Tag Out Awareness
LOTO
Isolating the energy source
Can 110 Volts (110V) Hurt Me ?
A 100 watt light bulb draws 900mA of current
This is 18 times the amount of current
that can kill a person.
Introduction to Lock Out – Tag Out Awareness
LOTO
What is a lock out device?
A lock out device is a mechanical device,
such as a lock,
that is individually keyed
and is used to secure the power source
from being turned on.
Introduction to Lock Out – Tag Out
LOTO
What types of power sources are there in
industrial settings:
Valves
Electrical
Pneumatic
Introduction to Lock Out – Tag Out Awareness
LOTO
What types of power sources are there in
industrial settings:
Valves
Introduction to Lock Out – Tag Out Awareness
LOTO
What types of common power sources are
there in industrial settings:
Electrical
Introduction to Lock Out – Tag Out Awareness
LOTO
What types of power sources are there in
industrial settings:
Pneumatic
(Compressed Air)
It is up to anyone
using the equipment
and
trained in Lock Out-Tag Out (LOTO) procedures
to lock out and tag the equipment when
the equipment first malfunctions.
What is Lock Out – Tag Out ?
Introduction to Lock Out – Tag Out Awareness
LOTO
Know your equipment and systems:
Hazards
Power isolation points
Lock out procedure
The Key to effective Lock Out – Tag Out:
Introduction to Lock Out – Tag Out Awareness
LOTO
Use of Locks and Tags :
Only use the locks and tags issued
specifically to you
Never use another person’s lock or tag.
Introduction to Lock Out – Tag Out Awareness
LOTO
LOTO procedure:
1.Shut down the malfunctioning equipment.
2.Isolate all power/ energy sources.
3.Place lock and tag
4.Release any stored energy, such as air pressure in
an air line.
Introduction to Lock Out – Tag Out Awareness
LOTO
The Fatal Five:
1. Failure to stop malfunctioning equipment
2. Failure to disconnect this equipment from the power source.
3. Failure to release or dissipate residual energy
4. Accidental restarting of malfunctioning equipment
5. Failure to clear the work area before reactivating the repaired
equipment for testing that the equipment has been properly repaired
How do serious accidents happen in industry?
Introduction to Lock Out – Tag Out Awareness
LOTO
Lock Out- Tag Out (LOTO) Procedure Summary:
1. LOTO is the process established to lock out and tag malfunctioning
equipment until is repaired and tested for safety.
2. LOTO maintains a ‘Zero Energy State in malfunctioning equipment
before and during repairs.
3. Any worker trained in LOTO and using the equipment is responsible
for LOTO.
4. The lock and tag must be removed by the worker who initially placed
the lock and tag when the equipment has been repaired and tested
for safety.

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ONTAP - Lock Out, Tag Out

  • 1. Introduction to Lock Out – Tag Out Awareness (LOTO)
  • 2. What is Lock Out – Tag Out ? Lock Out – Tag Out is the procedure established to place a lock and tag on the starter / power switch ( the energy source) of a malfunctioning piece of industrial equipment.
  • 3. Lock Out – Tag Out protects workers by maintaining a ‘Zero Energy State’ in equipment before and during required repair and/or servicing. Introduction to Lock Out – Tag Out Awareness LOTO
  • 4. What is Lock Out – Tag Out ? Locking Out and Tagging a malfunctioning piece of equipment ensures that no one can use this equipment until it has been repaired.
  • 5. What is Lock Out – Tag Out ? Only a qualified service technician can remove the lock to repair or service the equipment.
  • 6. What is Lock Out – Tag Out ? Once the equipment has been repaired and tested by the service technician to ensure it is safe and functioning properly , the lock and tag may be completely removed by the worker who placed the lock.
  • 7. Introduction to Lock Out– Tag Out Awareness LOTO Types of Hazardous Energy: Electrical Mechanical Hydraulic Pneumatic Chemical Nuclear Thermal Gravitational
  • 8. Introduction to Lock Out – Tag Out Awareness LOTO Isolating the energy source Can 110 Volts (110V) Hurt Me ?
  • 9. Introduction to Lock Out – Tag Out Awareness LOTO Isolating the energy source Can 110 Volts (110V) Hurt Me ? 50 mA of 110V current can put the human heart into cardiac arrest . (A 100 watt light bulb draws 900mA of current)
  • 10. Introduction to Lock Out – Tag Out Awareness LOTO Isolating the energy source Can 110 Volts (110V) Hurt Me ? A 100 watt light bulb draws 900mA of current This is 18 times the amount of current that can kill a person.
  • 11. Introduction to Lock Out – Tag Out Awareness LOTO What is a lock out device? A lock out device is a mechanical device, such as a lock, that is individually keyed and is used to secure the power source from being turned on.
  • 12. Introduction to Lock Out – Tag Out LOTO What types of power sources are there in industrial settings: Valves Electrical Pneumatic
  • 13. Introduction to Lock Out – Tag Out Awareness LOTO What types of power sources are there in industrial settings: Valves
  • 14. Introduction to Lock Out – Tag Out Awareness LOTO What types of common power sources are there in industrial settings: Electrical
  • 15. Introduction to Lock Out – Tag Out Awareness LOTO What types of power sources are there in industrial settings: Pneumatic (Compressed Air)
  • 16. It is up to anyone using the equipment and trained in Lock Out-Tag Out (LOTO) procedures to lock out and tag the equipment when the equipment first malfunctions. What is Lock Out – Tag Out ?
  • 17. Introduction to Lock Out – Tag Out Awareness LOTO Know your equipment and systems: Hazards Power isolation points Lock out procedure The Key to effective Lock Out – Tag Out:
  • 18. Introduction to Lock Out – Tag Out Awareness LOTO Use of Locks and Tags : Only use the locks and tags issued specifically to you Never use another person’s lock or tag.
  • 19. Introduction to Lock Out – Tag Out Awareness LOTO LOTO procedure: 1.Shut down the malfunctioning equipment. 2.Isolate all power/ energy sources. 3.Place lock and tag 4.Release any stored energy, such as air pressure in an air line.
  • 20. Introduction to Lock Out – Tag Out Awareness LOTO The Fatal Five: 1. Failure to stop malfunctioning equipment 2. Failure to disconnect this equipment from the power source. 3. Failure to release or dissipate residual energy 4. Accidental restarting of malfunctioning equipment 5. Failure to clear the work area before reactivating the repaired equipment for testing that the equipment has been properly repaired How do serious accidents happen in industry?
  • 21. Introduction to Lock Out – Tag Out Awareness LOTO Lock Out- Tag Out (LOTO) Procedure Summary: 1. LOTO is the process established to lock out and tag malfunctioning equipment until is repaired and tested for safety. 2. LOTO maintains a ‘Zero Energy State in malfunctioning equipment before and during repairs. 3. Any worker trained in LOTO and using the equipment is responsible for LOTO. 4. The lock and tag must be removed by the worker who initially placed the lock and tag when the equipment has been repaired and tested for safety.