A heat exchanger is a device that transfers heat between two or more fluids. There are several types of heat exchangers, including parallel-flow, counter-flow, cross-flow, double pipe, shell and tube, plate, and spiral. Heat exchangers are widely used in applications like heating, cooling, chemical processes, and power generation to efficiently exchange heat between fluids. Proper selection and maintenance of heat exchangers depends on factors such as temperature ranges, pressure, materials, fouling potential, and cleanability.
This presentation is on shell and tube heat exchanger in which its design parameters and its troubleshooting conditions designed for better understanding and learning of all
This presentation is on shell and tube heat exchanger in which its design parameters and its troubleshooting conditions designed for better understanding and learning of all
Shell and Tube Heat Exchanger in heat TransferUsman Shah
This slide will explain you the chemical engineering terms .Al about the basics of this slide are explain in it. The basics of fluid mechanics, heat transfer, chemical engineering thermodynamics, fluid motions, newtonian fluids, are explain in this process.
Try to explain about the steam generator (boiler), it has three parts. Part 1 cover the types, part 2 about its parts & auxiliaries & accessories and part 3 about performance.
Shell and Tube Heat Exchanger in heat TransferUsman Shah
This slide will explain you the chemical engineering terms .Al about the basics of this slide are explain in it. The basics of fluid mechanics, heat transfer, chemical engineering thermodynamics, fluid motions, newtonian fluids, are explain in this process.
Try to explain about the steam generator (boiler), it has three parts. Part 1 cover the types, part 2 about its parts & auxiliaries & accessories and part 3 about performance.
This was presented during the 9th annual refining summit 2015 in The Hague where key descision makers from the industry came together. One of the main topics was "How to increase energy efficiency & How to increase Profit marines" This presenation how the latent Bronswerk developments are supporting these targets.
3 show cases:
case 1: steam recompression
Case 2: debottlenecking ACHE with limited plotspace, limited available power and noise limitations
Case 3: debottlenecking ACHE with noise issues.
Afval heeft vaak nog energie potentieel. Bij de verbranding kan stoom opgewekt worden. Meer weten over de mogelijkheden van waste energy? Lees erover in deze presentatie inclusief een klanten case.
ABSTRACT
Heat/light/electrical energy is out today’s necessity and has scarcity also. Energy conservation is key requirement of any industry at all times.
In general, industries use heat energy for conservation of raw material to finished product. The source of heat energy is generally saturated or super heated steam. The steam generation is common use one boiler with carity of fuels. Whatever may be the fuel the generation should be as economy as possible which adds to the product cost. Further the usage of steam and recycling steam condensate back to boiler is an art depending on plant layouts.
In this project the steam generator is water tube boiler fired with rice husk. The steam is transferred to the tyre/tube moulds where tyres/tubes are cured while the heat is rejected to the tyres the condensate forms and this condensate is put back to the boiler. While doing so the steam is also stopped back to boiler without rejecting complete heat to the product. This gets flashed into atmosphere at feed water tank. The science of separation of condensate from steam saves energy. Better the separation more the fuel conservation.
In the steam generator the fuel is burnt to heat the water and form steam. This fuel burnt flue gas carries lot of energy, out through chimney. Prior to exhausting through the heat left in flue need to be recovered, through heat recovery mechanisms’. In this project an air-preheater condensate heat recovery unit is the major energy consuming station.
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HEAT EXCHANGERS. Heat exchangers are devices that facilitate the exchange of heat between two fluids that are at different temperature while keeping them from mixing with each other.
2. Double Pipe Heat Exchangers
3. A typical double pipe heat exchanger basically consists of a tube or pipe fixed concentrically inside a larger pipe or tube They are used when flow rates of the fluids and the heat duty are small (less than 5 kW) These are simple to construct, but may require a lot of physical space to achieve the desired heat transfer area.
4. Double-pipe exchangers is the generic term covering a range of jacketed 'U' tube exchangers normally operating in countercurrent flow of two types which is true double pipes and multitubular hairpins. One fluid flows through the smaller pipe while the other fluid flows through the annular space between the two pipes. Two types of flow arrangement: Parallel flow Counter flow
5. • The fluids may be separated by a plane wall but more commonly by a concentric tube (double pipe) arrangement shown in fig. If both the fluids move in the same direction, the arrangement is called a parallel flow type. In the counter flow arrangement the fluids move in parallel but opposite directions. In a double pipe heat exchanger, either the hot or cold fluid occupies the annular space and the other fluid moves through the inner pipe. The method of solving the problem using logarithmic mean temperature difference is typical and more iteration must be done. So it takes more time for the problem to solve. Therefore another method is practiced for solving this type of problems. This method is known as Effectiveness and Number of Transfer Units or simply ε-NTU method.“Effectiveness of heat exchangers is defined as actual heat transfer rate by maximum possible heat transfer rate”.The LMTD method may be applied to design problems for which the fluid flow rates and inlet temperatures, as well as a desired outlet temperature, are prescribed.
6. Application of Double Pipe Heat Exchanger Pasteurization or sterilization of food and bioproducts Condensers and evaporators of air conditioners Radiators for internal combustion engines Charge air coolers and intercoolers for cooling supercharged engine intake air of diesel engines.
ONGC Training on Heat Exchangers, Compressors & PumpsAkansha Jha
Plant overview, working of compressors, pumps, cooling towers, gas turbines.
Mini- Project on shell & tube type heat exchangers in ONGC, Uran plant. Hence,
calculating the effectiveness of heat exchanger using the working data.
• Types of heat exchangers
• Classification of heat exchangers
• components of heat exchanger
• Materials of heat exchanger
• troubleshooting of heat exchanger
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Digital Tools and AI for Teaching Learning and Research
Heat exchangers and types
1. A piece of equipment built for
efficient heat transfer from one
medium to another.
2. A heat exchanger is a piece of equipment
built for efficient heat transfer from one
medium to another.
They are widely used in space heating,
refrigeration, air conditioning, power plants,
chemical plants, petrochemical plants,
petroleum refineries, natural gas processing
and sewage treatment.
3. In parallel-flow heat exchangers,
the two fluids enter the exchanger
at the same end, and travel in
parallel to one another to the
other side.
4. In counter-flow heat exchangers
the fluids enter the exchanger from
opposite ends. The counter current
design is the most efficient.
5. In a cross-flow heat exchanger,
the fluids travel roughly
perpendicular to one another
through the exchanger.
8. It is also known as concentric tube heat exchanger
In this heat exchanger the fluid to be cooled or
heated passes through the tube 2(green) and the
other fluid is passed through tube 1 (red)to absorb or
release the heat.
Advantages: Cheap for both design and maintenance.
Disadvantages: Low efficiency and requires large
space.
11. One set of these tubes contains the fluid that must be
either heated or cooled. The second fluid runs over the
tubes that are being heated or cooled so that it can
either provide the heat or absorb the heat required.
They are typically used for high pressure
applications.(above 30 bars)
12.
13. Cooling of hydraulic fluid.
Cooling of engine oils.
Cool or heat swimming pool water or charged
air.
14. It is composed of multiple, thin, slightly separated
plates that have very large surface areas and fluid flow
passages for heat transfer.
The plates are often spaced by rubber sealing gaskets
which are cemented into a section around the edge of
the plates. The plates are pressed to form troughs at
right angles to the direction of flow of the liquid which
runs through the channels in the heat exchanger. These
troughs are arranged so that they interlink with the
other plates which forms the channel with gaps of 1.3–
1.5 mm between the plates.
15.
16. The plates can be replaced after getting
corroded.
If the temperature difference to be
accquired is to be increased then it can be
done by adding more plates.
18. A spiral heat exchanger (SHE), may refer to
a helical (coiled) tube configuration
Efficient use of space.
They can be easily cleaned.
A Spiral Heat Exchangers (or SHE) is a coiled tube
arrangement, with two channels coiled one around
the another. These two channels operate in a
counter-flow arrangement, offering excellent turn
down ratios, while optimising flow patterns which in
turn, enhance heat transfer.
21. Cost
High/low pressure limits
Thermal performance
Temperature ranges
Product mix (liquid/liquid, particulates or
high-solids liquid)
Pressure drops across the exchanger
Fluid flow capacity
Cleanability, maintenance and repair
Materials required for construction
Ability and ease of future expansion
22. Plate heat exchangers must be disassembled and cleaned
periodically. Tubular heat exchangers can be cleaned by
such methods as acid cleaning, sand blasting, high-
pressure water jet, bullet cleaning, or drill rods.
In large-scale cooling water systems for heat
exchangers, water treatment such as purification, addition
of chemicals, and testing, is used to minimize fouling of
the heat exchange equipment. Other water treatment is
also used in steam systems for power plants, etc. to
minimize fouling and corrosion of the heat exchange and
other equipment.