The document discusses a method for producing synthesis gas (syngas) from gasification of bagasse. Bagasse is a waste product from sugar production that is abundant in India. Syngas produced from bagasse gasification can be used as an alternative fuel source for power generation and other industrial processes. The method involves pyrolyzing bagasse in a free-fall reactor to produce char, and then gasifying the char in a packed bed reactor to produce syngas, which consists mainly of carbon monoxide and hydrogen. Experimental results show that syngas yield increases with higher temperature and smaller bagasse particle size during pyrolysis.
Production of Syngas from biomass and its purificationAwais Chaudhary
This project includes production of syngas from biomass and its purification. Firstly we discuss feasibility and availability of raw material. Then we have literature survey. A lot of techniques are there to produce syngas, we have discuss process selection. Environmental considerations are also have been discussed. Piping and instrumentation (P&ID) diagrams also have been attached. At the end we've our conclusion and our recommendations.
In this project we basically studied scope of this project, its feasibility and market assessment, raw material availability, different routes to produce Syngas and their comparison, process selection and its complete description, its P&ID, and environmental consideration.
Episode 3 : Production of Synthesis Gas by Steam Methane ReformingSAJJAD KHUDHUR ABBAS
Episode 3 : Production of Synthesis Gas by Steam Methane Reforming
History of Synthesis Gas
In 1780, Felice Fontana discovered that combustible gas develops if water vapor is passed over carbon at temperatures over 500 °C. This CO and H2 containing gas was called water gas and mainly used for lighting purposes in the19th century.
As of the beginning of the 20th century, H2/CO-mixtures were used for syntheses of hydrocarbons and then, as a consequence, also called synthesis gas.
Haber and Bosch discovered the synthesis of ammonia from H2 and N2 in 1910 and the first industrial ammonia synthesis plant was commissioned in 1913.
The production of liquid hydrocarbons and oxygenates from syngas conversion over iron catalysts was discovered in 1923 by Fischer and Tropsch.
Much of the syngas conversion processes were being developed in Germany during the first and second world wars at a time when natural resources were becoming scare and alternative routes for hydrogen production, ammonia synthesis, and transportation fuels were a necessity.
In 1943/44, this was applied for large-scale production of artificial fuels from synthesis gas in Germany.
Production of Syngas from biomass and its purificationAwais Chaudhary
This project includes production of syngas from biomass and its purification. Firstly we discuss feasibility and availability of raw material. Then we have literature survey. A lot of techniques are there to produce syngas, we have discuss process selection. Environmental considerations are also have been discussed. Piping and instrumentation (P&ID) diagrams also have been attached. At the end we've our conclusion and our recommendations.
In this project we basically studied scope of this project, its feasibility and market assessment, raw material availability, different routes to produce Syngas and their comparison, process selection and its complete description, its P&ID, and environmental consideration.
Episode 3 : Production of Synthesis Gas by Steam Methane ReformingSAJJAD KHUDHUR ABBAS
Episode 3 : Production of Synthesis Gas by Steam Methane Reforming
History of Synthesis Gas
In 1780, Felice Fontana discovered that combustible gas develops if water vapor is passed over carbon at temperatures over 500 °C. This CO and H2 containing gas was called water gas and mainly used for lighting purposes in the19th century.
As of the beginning of the 20th century, H2/CO-mixtures were used for syntheses of hydrocarbons and then, as a consequence, also called synthesis gas.
Haber and Bosch discovered the synthesis of ammonia from H2 and N2 in 1910 and the first industrial ammonia synthesis plant was commissioned in 1913.
The production of liquid hydrocarbons and oxygenates from syngas conversion over iron catalysts was discovered in 1923 by Fischer and Tropsch.
Much of the syngas conversion processes were being developed in Germany during the first and second world wars at a time when natural resources were becoming scare and alternative routes for hydrogen production, ammonia synthesis, and transportation fuels were a necessity.
In 1943/44, this was applied for large-scale production of artificial fuels from synthesis gas in Germany.
Hydrogen Production through Steam Reforming process.pptxFAHADMUMTAZ10
The Presentation is about the production of steam reforming process, its purity. Meanwhile, I have also discussed the other processes. I have also discussed the future trends of hydrogen in Germany and its bright future!
Slides for the eLearning course Separation and purification processes in biorefineries (https://open-learn.xamk.fi) in IMPRESS project.
Section: Distillation
Subject: 1.1 Vapor Liquid Equilibrium
High level introduction
Mainstream syngas = steam reforming processes
Ammonia; methanol; hydrogen/HyCO
Town gas
Steam reforming; low pressure cyclic
Direct reduction iron (DRI)
HYL type processes; Midrex type processes
Hydrogen Production through Steam Reforming process.pptxFAHADMUMTAZ10
The Presentation is about the production of steam reforming process, its purity. Meanwhile, I have also discussed the other processes. I have also discussed the future trends of hydrogen in Germany and its bright future!
Slides for the eLearning course Separation and purification processes in biorefineries (https://open-learn.xamk.fi) in IMPRESS project.
Section: Distillation
Subject: 1.1 Vapor Liquid Equilibrium
High level introduction
Mainstream syngas = steam reforming processes
Ammonia; methanol; hydrogen/HyCO
Town gas
Steam reforming; low pressure cyclic
Direct reduction iron (DRI)
HYL type processes; Midrex type processes
Afval heeft vaak nog energie potentieel. Bij de verbranding kan stoom opgewekt worden. Meer weten over de mogelijkheden van waste energy? Lees erover in deze presentatie inclusief een klanten case.
This was presented during the 9th annual refining summit 2015 in The Hague where key descision makers from the industry came together. One of the main topics was "How to increase energy efficiency & How to increase Profit marines" This presenation how the latent Bronswerk developments are supporting these targets.
3 show cases:
case 1: steam recompression
Case 2: debottlenecking ACHE with limited plotspace, limited available power and noise limitations
Case 3: debottlenecking ACHE with noise issues.
Reformer Tube design principles
- Larsen Miller Plot
- Larsen Miller & Tube Design
- Design Margins - Stress Data Used
- Max Allowable & Design Temperature
- Tube Life
- Effect of Temperature on Life
- Material Types
HK40: 25 Cr / 20 Ni
HP Modified: 25 Cr / 35 Ni + Nb
Microalloy: 25 Cr / 35 Ni + Nb + Ti
- Alloy Developments
- Comparison of Alloys
Manufacturing Technology
- Welds
Failure mechanisms
- Failure Mechanisms - Creep
- Creep Propagation
- Common Failure Modes
- Uncommon Failure Modes
- Failure by Creep
- Creep Rupture - Cross Section
- Failure at Weld
Actions to Take if Tube Fails
- Pigtail Nipping
Inspection techniques
Classification of Problems
- Visual Examination
- Girth Measurement
- Ultrasonic Attenuation
- Radiography
Eddy Current Measurement
LOTIS Tube Inspection
LOTIS Compared to External Inspection
ABSTRACT
Heat/light/electrical energy is out today’s necessity and has scarcity also. Energy conservation is key requirement of any industry at all times.
In general, industries use heat energy for conservation of raw material to finished product. The source of heat energy is generally saturated or super heated steam. The steam generation is common use one boiler with carity of fuels. Whatever may be the fuel the generation should be as economy as possible which adds to the product cost. Further the usage of steam and recycling steam condensate back to boiler is an art depending on plant layouts.
In this project the steam generator is water tube boiler fired with rice husk. The steam is transferred to the tyre/tube moulds where tyres/tubes are cured while the heat is rejected to the tyres the condensate forms and this condensate is put back to the boiler. While doing so the steam is also stopped back to boiler without rejecting complete heat to the product. This gets flashed into atmosphere at feed water tank. The science of separation of condensate from steam saves energy. Better the separation more the fuel conservation.
In the steam generator the fuel is burnt to heat the water and form steam. This fuel burnt flue gas carries lot of energy, out through chimney. Prior to exhausting through the heat left in flue need to be recovered, through heat recovery mechanisms’. In this project an air-preheater condensate heat recovery unit is the major energy consuming station.
Fabrication and Performance Analysis of Downdraft Biomass Gasifier Using Suga...IJSRD
The process by which biomass can be converted to a producer gas by supplying less oxygen than actually required for complete combustion of the fuel is known as gasification. It is a thermo-chemical process and it is performed by a device known as gasifier. For executing the gasification experiments nowadays single throated gasifier uses sugarcane industry waste. In the present study we get to know that sugarcane briquettes are manufactured from residue of sugarcane which is used as a biomass material for the gasification process. Briquettes are formed by extruding the sugar which is extracted from the residue of sugarcane (bagasse) dried in the sun. Equivalence ratio, producer gas composition, calorific value of the producer gas, gas production rate and cold gas efficiency are certain grounds for estimating the performance of the biomass gasifier. The experiential results are compared with those reported in the literature.
Fabrication and Performance Analysis of Downdraft Biomass Gasifier Using Suga...IJSRD
The process by which biomass can be converted to a producer gas by supplying less oxygen than actually required for complete combustion of the fuel is known as gasification. It is a thermo-chemical process and it is performed by a device known as gasifier. For executing the gasification experiments nowadays single throated gasifier uses sugarcane industry waste. In the present study we get to know that sugarcane briquettes are manufactured from residue of sugarcane which is used as a biomass material for the gasification process. Briquettes are formed by extruding the sugar which is extracted from the residue of sugarcane (bagasse) dried in the sun. Equivalence ratio, producer gas composition, calorific value of the producer gas, gas production rate and cold gas efficiency are certain grounds for estimating the performance of the biomass gasifier. The experiential results are compared with those reported in the literature.
PRODUCTION OF ALTERNATIVE FUEL USING GASIFICATION BY SYNTHESIS OF FISCHER-TRO...IAEME Publication
The solid carbonaceous fuel is converted into combustible gas (energy) using limited amount of air it is called Gasification process the gases which evolve are known as “producer gas”. This is more suitable than the direct combustion of biomass gases. In this paper an updraft gasifier is construct and is used to carry out the experiment. updraft gasifier is one of the boiler. The waste material like coconut shells, sugarcane waste, and wood particles are used for the generation of producer gas. The sense of this paper is to study the effect of waste products (coconut shells, sugarcane waste, and wood particles) in form of biomass. The performance of the gasifier is evaluated in terms of zone temperature with different air velocity. By taking the different fuels and varying the air flow rate the temperature of the zones are analysed. The arrangement of tar is also seen in this apparatus. After analysis the maximum temperature give for coconut shell (waste) all three place as compare to other two .so coconut shell is the best suitable material for this gasifier.
PRESENTATION ON PLANT DESIGN FOR MANUFACTURING OF HYDROGENPriyam Jyoti Borah
Steam reforming or steam methane reforming is a method for producing syngas (hydrogen and carbon monoxide) by reaction of hydrocarbons with water. Commonly natural gas is the feedstock. The main purpose of this technology is hydrogen production.The reaction is conducted in a reformer vessel where a high pressure mixture of steam and methane are put into contact with a nickel catalyst. Catalysts with high surface-area-to-volume ratio are preferred because of diffusion limitations due to high operating temperature. Examples of catalyst shapes used are spoked wheels, gear wheels, and rings with holes. Additionally, these shapes have a low pressure drop which is advantageous for this application.
Experimental Analysis of a Producer Gas Generated by a Chir Pine Needle (Leaf...IJERA Editor
Today’s Indian scenario is facing an unprecedented energy crisis as the conventional energy resources of India are consistently deteriorating with the limited stock of these natural minerals posing a staggering threat to the Indian economy. Among all the available resources biomass proves to be a satisfactory substitute for compensating the energy void due to these natural resources. Biomass is a renewable resource with almost zero net CO2 emission which is processed with the help of biomass gasifier which is concurrently used with a chir pine needle. The performance of the biomass gasifier system is evaluated in terms of equivalence ratio, producer gas composition, calorific value of the producer gas, gas production rate and cold gas efficiency. The experimental results are compared with those reported in the literature.
Engine Emissions at Various Cetane Numbers with Exhaust Gas RecirculationIOSR Journals
Typical engine fuels are blends of various fuels species, i.e., multi component. Thus, the original
single component fuel vaporization model was replaced by a multi component fuel vaporization model .The
model has been extended to model diesel sprays under typical diesel conditions, including the effect of fuel
cetane number variation .Necessary modifications were carried out at the various cooling rates. Found the
performance of the diesel engine under various cooling rates at various cetane numbers, also various quantities
of exhaust gas was re circulated and found performance of the engine