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RAILWAY ENGINEERING
COMPONENTS OF RAILWAY TRACK
FORMATION
1
EARTHWORK
Usual forms of cross-sections:
 The naturally occurring soil is known as the
subgrade and when it is prepared to receive the
ballast and track, it is called the formation.
 When the formation is raised on bank of earth, it
is called an embankment.
2
EARTHWORK
 When it is made after cutting the ground below
ground level, it is called in cutting.
 In case of cutting, the line is laid below ground
level and hence, the required portion is to be
excavated.
3
EARTHWORK
 A railway line may be constructed either in
embankment or in cutting or in a combined
section.
 It should be noted that angles α and β are not
necessarily the same.
4
EARTHWORK
Features of railroad bed level:
When the formation is to be made on
embankment or cutting, various features should
be carefully considered.
1. Width of formation:
 The width of formation will depend on:
 the number of tracks,
 gauge of tracks,
 centre to centre distance between the tracks,
5
EARTHWORK
 Width of ballast layer
 Width of trenches to drain off water, if necessary.
The width of formation is normally kept sloping
from the centre for drainage purposes.
6
EARTHWORK
The minimum widths of formation recommended
for different gauges are shown in table:
Gauge
Minimum width of
embankment
Minimum width of
cutting Remarks
Single Double Single Double
Broad Gauge (B.G) 610 cm 1082 cm 549 cm 1021 cm
122 cm extra width
is to be provided in
case of the
formation in
cutting for the side
drains.
Metre Gauge (M.G) 488 cm 884 cm 427 cm 827 cm
Narrow Gauge
(N.G) 370 cm 732 cm 335 cm 701 cm
7
EARTHWORK
2. Slopes of sides:
 The stability of the earthwork depends mainly on
two factors, namely, cohesion and friction.
 For temporary stability, cohesion is useful and
reliable,
 But permanent stability is achieved only by friction
which keeps the slopes at the natural angle of
repose of the material.
 The slopes to be provided to the sides of the
formation should be slightly flatter than the angle of
repose of the material.
8
EARTHWORK
The slopes in cuttings vary from nearly vertical to
1.5 to 1 or steeper.
3. Drains:
 The accumulation of water reduces the friction in
all sorts of soils.
 In case of embankments, the rain water is easily
drained off. But in case of cuttings, drains are to
be provided.
 The side drains are constructed along the track
at a depth of about 1200 mm from the rail level.
9
EARTHWORK
The size of drains will depend on the quantity of
water to be drained.
Sometimes, pipes of stoneware or concrete are
laid in a trench with open or half open joints and
covered with porous material.
10
EARTHWORK
Stabilization of track on poor soil:
Following are four usual methods of stabilization
of track on poor soil:
i. Layer of moorum
ii. Cement grouting
iii. Sand piles
iv. Use of chemicals
11
EARTHWORK
i. Layer Of Moorum:
• In very poor soil such as black cotton soil which
swells and shrinks considerably by contact with
moisture and by the loss of moisture to the
extent of 20% to 30% of its volume, a layer of
moorum is provided under the ballast, as shown:
12
EARTHWORK
• The thickness of this layer varies from 300 mm to
600 mm.
• This layer distributes the pressure and it also
prevents the ballast from being lost in the cracks
of the soil.
• Instead of moorum, ashes, rubble, slabs of
concrete, unserviceable sleepers, etc. are also
used and they are found to be quite satisfactory.
13
EARTHWORK
ii. Cement Grouting:
• In this method, the steel tubes about 30 mm
diameter are driven into the formation at every
alternate sleeper.
• They are driven near the ends of the sleepers as
shown:
14
EARTHWORK
• The steel tubes are generally 150 cm long and
driven at an angle so that the end of the tube is
nearly under the rail.
• Then the cement grout is forced under a pressure
of about 0.7 N/mm2 through these tubes.
• The cement grout spreads through the poor soil
and consolidates it.
• The steel tubes are then gradually taken out.
15
EARTHWORK
iii. Sand Piles:
• In this method, a vertical bore of about 300 mm
diameter is made in the ground by driving
wooden pile;
• The wooden pile is then withdrawn and the
space is filled with sand and is well-rammed;
• The functions performed by the sand piles are as
follows:
a. They can function as timber piles.
b. They provide an arrangement of vertical drainage.
c. They provide good mechanical support. 16
EARTHWORK
17
EARTHWORK
iv. Use Of Chemicals:
• In this method, the chemicals are used in place
of cement grout to consolidate the soil;
• The silicate of soda followed by calcium chloride
is effective for sandy soils containing less than
25% clay and silt.
18

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Earthwork & track formation Railway Engineering

  • 1. RAILWAY ENGINEERING COMPONENTS OF RAILWAY TRACK FORMATION 1
  • 2. EARTHWORK Usual forms of cross-sections:  The naturally occurring soil is known as the subgrade and when it is prepared to receive the ballast and track, it is called the formation.  When the formation is raised on bank of earth, it is called an embankment. 2
  • 3. EARTHWORK  When it is made after cutting the ground below ground level, it is called in cutting.  In case of cutting, the line is laid below ground level and hence, the required portion is to be excavated. 3
  • 4. EARTHWORK  A railway line may be constructed either in embankment or in cutting or in a combined section.  It should be noted that angles α and β are not necessarily the same. 4
  • 5. EARTHWORK Features of railroad bed level: When the formation is to be made on embankment or cutting, various features should be carefully considered. 1. Width of formation:  The width of formation will depend on:  the number of tracks,  gauge of tracks,  centre to centre distance between the tracks, 5
  • 6. EARTHWORK  Width of ballast layer  Width of trenches to drain off water, if necessary. The width of formation is normally kept sloping from the centre for drainage purposes. 6
  • 7. EARTHWORK The minimum widths of formation recommended for different gauges are shown in table: Gauge Minimum width of embankment Minimum width of cutting Remarks Single Double Single Double Broad Gauge (B.G) 610 cm 1082 cm 549 cm 1021 cm 122 cm extra width is to be provided in case of the formation in cutting for the side drains. Metre Gauge (M.G) 488 cm 884 cm 427 cm 827 cm Narrow Gauge (N.G) 370 cm 732 cm 335 cm 701 cm 7
  • 8. EARTHWORK 2. Slopes of sides:  The stability of the earthwork depends mainly on two factors, namely, cohesion and friction.  For temporary stability, cohesion is useful and reliable,  But permanent stability is achieved only by friction which keeps the slopes at the natural angle of repose of the material.  The slopes to be provided to the sides of the formation should be slightly flatter than the angle of repose of the material. 8
  • 9. EARTHWORK The slopes in cuttings vary from nearly vertical to 1.5 to 1 or steeper. 3. Drains:  The accumulation of water reduces the friction in all sorts of soils.  In case of embankments, the rain water is easily drained off. But in case of cuttings, drains are to be provided.  The side drains are constructed along the track at a depth of about 1200 mm from the rail level. 9
  • 10. EARTHWORK The size of drains will depend on the quantity of water to be drained. Sometimes, pipes of stoneware or concrete are laid in a trench with open or half open joints and covered with porous material. 10
  • 11. EARTHWORK Stabilization of track on poor soil: Following are four usual methods of stabilization of track on poor soil: i. Layer of moorum ii. Cement grouting iii. Sand piles iv. Use of chemicals 11
  • 12. EARTHWORK i. Layer Of Moorum: • In very poor soil such as black cotton soil which swells and shrinks considerably by contact with moisture and by the loss of moisture to the extent of 20% to 30% of its volume, a layer of moorum is provided under the ballast, as shown: 12
  • 13. EARTHWORK • The thickness of this layer varies from 300 mm to 600 mm. • This layer distributes the pressure and it also prevents the ballast from being lost in the cracks of the soil. • Instead of moorum, ashes, rubble, slabs of concrete, unserviceable sleepers, etc. are also used and they are found to be quite satisfactory. 13
  • 14. EARTHWORK ii. Cement Grouting: • In this method, the steel tubes about 30 mm diameter are driven into the formation at every alternate sleeper. • They are driven near the ends of the sleepers as shown: 14
  • 15. EARTHWORK • The steel tubes are generally 150 cm long and driven at an angle so that the end of the tube is nearly under the rail. • Then the cement grout is forced under a pressure of about 0.7 N/mm2 through these tubes. • The cement grout spreads through the poor soil and consolidates it. • The steel tubes are then gradually taken out. 15
  • 16. EARTHWORK iii. Sand Piles: • In this method, a vertical bore of about 300 mm diameter is made in the ground by driving wooden pile; • The wooden pile is then withdrawn and the space is filled with sand and is well-rammed; • The functions performed by the sand piles are as follows: a. They can function as timber piles. b. They provide an arrangement of vertical drainage. c. They provide good mechanical support. 16
  • 18. EARTHWORK iv. Use Of Chemicals: • In this method, the chemicals are used in place of cement grout to consolidate the soil; • The silicate of soda followed by calcium chloride is effective for sandy soils containing less than 25% clay and silt. 18