Implementation of a Cellular Manufacturing Tool for Minimization of Non Value...IJERA Editor
The purpose of this study is to develop a plan for reducing lead-times and increasing profit of Centre bolt product by using value stream mapping. The Centre bolt product manufacturer is inefficient because it produces products in large batch quantities and has poor product flow as operations being departmentalized and departments are very far away from each other due to this increase in lead-times could cause a loss in the market share to its competitors. The Centre bolt product manufacturer must reduce its lead-times in order to remain competitive and continue its growth by providing quality products in a timely manner. A study will be carried out using value stream mapping to determine areas of potential improvement on the plant floor. A current state map will be developed and analyzed the areas that have potential for improvement. A future state map will then be created to suggest ways to reduce lead-times and increase profit. The map will include lean manufacturing methods to reduce wastes in the system; increasing profit and reducing lead-times. Current state and future state of manufacturing of a firm are compared and witnessed: 50 percent reduction in lead time, 4 percent reduction in processing time, 58.5 percent reduction in WIP and 22 percent reduction in manpower required to perform same amount of work.
Experimental Study of Setup Time Reduction in CNC Machine Shopijtsrd
The significance of process duration decrease in CNC machines is should in current world, or, in other words fabricating cost decrease for the focused market. To begin with, numerous organizations are attempting to accomplish Just In Time JIT benefits. They need each required segment accessible at the point it is required, wiping out the need to stock any of the related parts. Since lessening burn time will enhance through put of employments, process duration decrease is a noteworthy supporter of any genuine JIT program. Second, diminishing process duration enhances an organizations adaptability. It causes them to run any activity whenever without overburdening setup individuals or machine devices. Third, obviously organizations need to enhance overall revenues. The quicker a creation run can be finished, the more benefit an organization can make. Furthermore, forward, rivalry manages that an organization has the capacity to cite the most minimal conceivable cost. Since most organizations quote employments dependent on a machines shop rate in Rupees every hour of utilization, they can cite lower landing more positions if process duration can be limited i.e. the process duration diminished is immediate benefit made with no capital speculation and lessened work. Velliyangiri. J | Dr. Prakash. E | Dr. Anandha moorthy. A ""Experimental Study of Setup Time Reduction in CNC Machine Shop"" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-3 , April 2019, URL: https://www.ijtsrd.com/papers/ijtsrd22975.pdf
Paper URL: https://www.ijtsrd.com/engineering/mechanical-engineering/22975/experimental-study-of-setup-time-reduction-in-cnc-machine-shop/velliyangiri-j
The Impact of Lean Production on the Cycle Time: A Case Study of a Welding As...ijsrd.com
The growing global competition is forcing the organisations to reduce the cost for increasing the profit. Lean manufacturing is a powerful tool for attaining this. The history of lean manufacturing starts from the craft production of 1900's. It is evolved through the contributions of F.W. Taylor, Henry Ford, Eiji Toyoda & Taiichi Ohno. The main concept of the lean manufacturing is the reduction in cost by eliminating waste. However, not all lean implementations have produced such results. In this study, a critical examination of lean manufacturing implementation experience at the welding department of a medium size industry located in Kerala, India. . Cycle time reduction is an important way by eliminating or reducing non-value-added activities. To reduce the overall cycle time of manufacturing, the cycle time of each sub-assembly needs to be reduced. Reducing cycle time will have a significant impact on a company's bottom line when implemented. The outcome of this study leads to substantial reduction in cycle time, reduced defects, better utilization of human resource and machines, and reduced cost of maintenance. It has been proved and validated by an empirical relation. The cause and effect diagram is used for analysing the cycle time reduction. The Quality control chart is also used. The improved return on investment (ROI) and reduction in cycle time shows the feasibility. The data for this study were obtained through interviews, Questionnaire survey and archival sources.
Implementation of a Cellular Manufacturing Tool for Minimization of Non Value...IJERA Editor
The purpose of this study is to develop a plan for reducing lead-times and increasing profit of Centre bolt product by using value stream mapping. The Centre bolt product manufacturer is inefficient because it produces products in large batch quantities and has poor product flow as operations being departmentalized and departments are very far away from each other due to this increase in lead-times could cause a loss in the market share to its competitors. The Centre bolt product manufacturer must reduce its lead-times in order to remain competitive and continue its growth by providing quality products in a timely manner. A study will be carried out using value stream mapping to determine areas of potential improvement on the plant floor. A current state map will be developed and analyzed the areas that have potential for improvement. A future state map will then be created to suggest ways to reduce lead-times and increase profit. The map will include lean manufacturing methods to reduce wastes in the system; increasing profit and reducing lead-times. Current state and future state of manufacturing of a firm are compared and witnessed: 50 percent reduction in lead time, 4 percent reduction in processing time, 58.5 percent reduction in WIP and 22 percent reduction in manpower required to perform same amount of work.
Experimental Study of Setup Time Reduction in CNC Machine Shopijtsrd
The significance of process duration decrease in CNC machines is should in current world, or, in other words fabricating cost decrease for the focused market. To begin with, numerous organizations are attempting to accomplish Just In Time JIT benefits. They need each required segment accessible at the point it is required, wiping out the need to stock any of the related parts. Since lessening burn time will enhance through put of employments, process duration decrease is a noteworthy supporter of any genuine JIT program. Second, diminishing process duration enhances an organizations adaptability. It causes them to run any activity whenever without overburdening setup individuals or machine devices. Third, obviously organizations need to enhance overall revenues. The quicker a creation run can be finished, the more benefit an organization can make. Furthermore, forward, rivalry manages that an organization has the capacity to cite the most minimal conceivable cost. Since most organizations quote employments dependent on a machines shop rate in Rupees every hour of utilization, they can cite lower landing more positions if process duration can be limited i.e. the process duration diminished is immediate benefit made with no capital speculation and lessened work. Velliyangiri. J | Dr. Prakash. E | Dr. Anandha moorthy. A ""Experimental Study of Setup Time Reduction in CNC Machine Shop"" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-3 , April 2019, URL: https://www.ijtsrd.com/papers/ijtsrd22975.pdf
Paper URL: https://www.ijtsrd.com/engineering/mechanical-engineering/22975/experimental-study-of-setup-time-reduction-in-cnc-machine-shop/velliyangiri-j
The Impact of Lean Production on the Cycle Time: A Case Study of a Welding As...ijsrd.com
The growing global competition is forcing the organisations to reduce the cost for increasing the profit. Lean manufacturing is a powerful tool for attaining this. The history of lean manufacturing starts from the craft production of 1900's. It is evolved through the contributions of F.W. Taylor, Henry Ford, Eiji Toyoda & Taiichi Ohno. The main concept of the lean manufacturing is the reduction in cost by eliminating waste. However, not all lean implementations have produced such results. In this study, a critical examination of lean manufacturing implementation experience at the welding department of a medium size industry located in Kerala, India. . Cycle time reduction is an important way by eliminating or reducing non-value-added activities. To reduce the overall cycle time of manufacturing, the cycle time of each sub-assembly needs to be reduced. Reducing cycle time will have a significant impact on a company's bottom line when implemented. The outcome of this study leads to substantial reduction in cycle time, reduced defects, better utilization of human resource and machines, and reduced cost of maintenance. It has been proved and validated by an empirical relation. The cause and effect diagram is used for analysing the cycle time reduction. The Quality control chart is also used. The improved return on investment (ROI) and reduction in cycle time shows the feasibility. The data for this study were obtained through interviews, Questionnaire survey and archival sources.
• Development of a product design by pulling together something new or arrange existing things in a new way to satisfy a recognized need of society
• Product: Automatic Bed Stretcher
• Device that automatically stretches and hence tidying the bed by a button click, mechanically and electrically powered
IMPROVEMENT IN PROCESS INDUSTRIES BY USING WORK STUDY METHODS: A CASE STUDYIAEME Publication
The globalization of the Indian economy has faced a great challenge to the Indian small industries in respect of productivity, quality, cost, delivery etc. TO achieve success in the global market it is required fundamental improvement in the way of production in small process industries. The internal manufacturing process and supporting infrastructure should be such that it can complete successful global market with better flexibility and delivery.
In this paper a case study of a small process industry, some changes in the process has been suggested using time study method which lead to reduction in process time, labour cost and production cost.
At present Industrial Engineering (IE) is one of the important department for each garments or textile factory. Today’s maximum factory is run by industrial engineers, where they have to follow a process flow chart. By which they can easily control the whole garments production processes....
• Development of a product design by pulling together something new or arrange existing things in a new way to satisfy a recognized need of society
• Product: Automatic Bed Stretcher
• Device that automatically stretches and hence tidying the bed by a button click, mechanically and electrically powered
IMPROVEMENT IN PROCESS INDUSTRIES BY USING WORK STUDY METHODS: A CASE STUDYIAEME Publication
The globalization of the Indian economy has faced a great challenge to the Indian small industries in respect of productivity, quality, cost, delivery etc. TO achieve success in the global market it is required fundamental improvement in the way of production in small process industries. The internal manufacturing process and supporting infrastructure should be such that it can complete successful global market with better flexibility and delivery.
In this paper a case study of a small process industry, some changes in the process has been suggested using time study method which lead to reduction in process time, labour cost and production cost.
At present Industrial Engineering (IE) is one of the important department for each garments or textile factory. Today’s maximum factory is run by industrial engineers, where they have to follow a process flow chart. By which they can easily control the whole garments production processes....
A case study on productivity improvement of wearing insert and cutting ringIJECSJournal
The objective of this paper is to present case study on a wearing insert and cutting ring for the efficient improvements in productivity with the help of various work Study Methods. In this study productivity is improved through identifying the process that involves the time required for the process as the main reason to achieve the objectives of increasing the productivity. Time and motion study is one of the necessary factors to set a standard target. The study is aimed at identifying the unwanted work processes which in turn increases the time required, efforts as well as the cost of the product. Thus the changes were made in the areas which require improving using work study methods.
Application of Industrial Engineering to increase the productivity of an E-Ri...ijtsrd
Productivity improvement is an important issue in small-scale industry. The profit earning of this industry largely depends on productivity improvement. This study shows the way of finding gap of production process and operations. By implementing work study and method study and established new effective process for particular operation, we have to able to increase productivity. Especially this study shows the improvement of productivity in assembly area of E-rickshaw manufacturing industry. The line balancing is the key point to increase productivity to particular products. After line balancing and critical analysis the work content was reduced by 9 minutes. Our proposed method helps to increase productivity to 19.97% with reduction of work content and line balancing. Harshna Gupta | Gaurav Chaudhary | Krishna Mohan Singh | Devendra Kumar | Ashish Malik"Application of Industrial Engineering to increase the productivity of an E-Rickshaw factory" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-2 | Issue-4 , June 2018, URL: http://www.ijtsrd.com/papers/ijtsrd12969.pdf http://www.ijtsrd.com/engineering/industrial-engineering/12969/application-of-industrial-engineering-to-increase-the-productivity-of-an-e-rickshaw-factory/harshna-gupta
CHINA’S GEO-ECONOMIC OUTREACH IN CENTRAL ASIAN COUNTRIES AND FUTURE PROSPECTjpsjournal1
The rivalry between prominent international actors for dominance over Central Asia's hydrocarbon
reserves and the ancient silk trade route, along with China's diplomatic endeavours in the area, has been
referred to as the "New Great Game." This research centres on the power struggle, considering
geopolitical, geostrategic, and geoeconomic variables. Topics including trade, political hegemony, oil
politics, and conventional and nontraditional security are all explored and explained by the researcher.
Using Mackinder's Heartland, Spykman Rimland, and Hegemonic Stability theories, examines China's role
in Central Asia. This study adheres to the empirical epistemological method and has taken care of
objectivity. This study analyze primary and secondary research documents critically to elaborate role of
china’s geo economic outreach in central Asian countries and its future prospect. China is thriving in trade,
pipeline politics, and winning states, according to this study, thanks to important instruments like the
Shanghai Cooperation Organisation and the Belt and Road Economic Initiative. According to this study,
China is seeing significant success in commerce, pipeline politics, and gaining influence on other
governments. This success may be attributed to the effective utilisation of key tools such as the Shanghai
Cooperation Organisation and the Belt and Road Economic Initiative.
Understanding Inductive Bias in Machine LearningSUTEJAS
This presentation explores the concept of inductive bias in machine learning. It explains how algorithms come with built-in assumptions and preferences that guide the learning process. You'll learn about the different types of inductive bias and how they can impact the performance and generalizability of machine learning models.
The presentation also covers the positive and negative aspects of inductive bias, along with strategies for mitigating potential drawbacks. We'll explore examples of how bias manifests in algorithms like neural networks and decision trees.
By understanding inductive bias, you can gain valuable insights into how machine learning models work and make informed decisions when building and deploying them.
We have compiled the most important slides from each speaker's presentation. This year’s compilation, available for free, captures the key insights and contributions shared during the DfMAy 2024 conference.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.