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Effective utilisation of Biomass
To use the biomass effectively, one
needs to process it---
The degree of processing required can be
determined depending on type of the end
use in mind. The objective of processing
is to make biomass easy to handle, with
improved heating value or to convert to
more suitable and usable forms like liquid
or gaseous fuels
Processing could be—physical processing
chemical processing
Physical processing – dewatering, drying,
and/or sizing
Chemical processing -- converting into
char, liquids or
gaseous fuels
Chemical Processes
• Thermochemical
– Combustion
– Thermal Gasification
– Pyrolysis
• Biochemical
– Biogasification
– Fermentation
Secondary processing into liquid fuels or hydrogen
Combination of the two: methane converted chemically
to methanol
Producer gas converted to methanol bio-chemically
Growth of Algae
Mechanical Process---extraction of oils
Routes for Utilisation of Biomass
Biomass
Improved solid fuels
(Pellet, Char pellet) Gaseous Fuels
Thermo-chemical
Gasification
(Producer Gas)
Bio-chemical
Biomethanation
(Bio gas)
Liquid Fuels
Thermo-chemical
(Pyrolysis Oil)
Bio-chemical
(Ethanol)
Extraction –Trans-esterification
Seed based crop
(Biodiesel)
Thermochemical conversion technologies
Process Products Equivalence Ratio
Combustion CO2, H20, and heat ø ≥ 1
Gasification CO,H2,CH4,CO2,N2 ø < 1
Pyrolysis char, liquids and gases ø = 1
Where equivalence ratio is the (A/Factual)/(A/F stoichiometric)
Surface
combustion
Char
Heat
Air
CO2
Flaming
combustion
Biomass
Air Heat
Volatiles
CO2
Heat
Charcoal
Charcoal and coal
• Charcoal is formed from biomass upon processing by
man as against coal which is made from fossils upon
processing by nature
• Coal properties therefore depend on the site of
mining, the weathering conditions it has gone
through
• Charcoal properties will largely depend on the
biomass of origin and the processing conditions
Pyrolysis in which charcoal production is maximised is called carbonisation
(* carbonistation is also used for pyrolysis of coal to make coke)
Uses of charcoal:
Domestic fuel, Barbeque, Heating, Feed material for gasifiers, Activated
carbon and metal industry
Useful byproducts are recoverable
Fuelwood is the primary raw material but these days agroand forest
residues are also potential candidates
I. Carbonisation
II. Pyrolygneous acid recovery
III. Crude methanol plant
IV. Acetic acid concentration
1. Crude methanol
2. Crude acetic acid
3. Methanol
4. Acetic acid
5. Methylating spirit
6. Tar
7. Waste water disposal
Fig. 6 Charcoal Plant with Refinery for Recovery of Chemical By-Products
Yield per 1,000 kg of air dry wood
Acetic acid 50 kg
Methanol 16 kg
Acetone and Methyl Acetone 8 kg
Soluble tars 190 kg
Insoluble tars 50 kg
Charcoal properties as a fuel
Burns with less smoke and flame
(depending upon the yield—25%-40%)
(volatile content 5%—25%)
Requires little or no preparation before use
High energy content per unit mass
(also dependent on yield---typically 22-30MJ/kg)
Stored easily—is in the form of briquettes (natural or pelletised)
Moisture % Energy used
MJ/m3
Circulating
gas m³
Electricity
kWh
5 35 210 2.5
10 40 270 3.2
15 154 490 4.4
20 293 770 5.2
25 460 1050 7.2
30 648 1400 9.0
EFFECT OF WOOD MOISTURE CONTENT ON ENERGY USE
There are two route for making charcoal briquettes
1. B-C (densification and carbonisation
2. C-B ( carbonisation and briquetting
B-C –machines are available for different techniques, raw material and
capacity for densification and then followed by carbonisation in kilns
Advantages: intermediate products in terms of uncarbonised pellets are
available, and conventional kilns can be used
Disadvantages: Higher pressures required, therefore higher energy
input, more wear and tear of the parts and tend to disintegrate to more
fines.and also on exposure to water
C-B – carbonisation followed by briquetting.
Advantages: energy input is less, and less wastage as fines are
pelletised, binders are used
Disadvantages: yield of charcoal is less, and difficult to use the
intermediate product.
Binders used
Organic ---starch, molasses etc
Inorganic– bentonite clay
Organic binders burn well and are used for making briquettes for industrial
purposes
Inorganic binders are used when briquettes are to be used for special
applications where heat release rates are to be reduced,
Biomass Combustion
Biomass combustion :
Domestic cooking ---wood stoves
Domestic boilers -----wood fuelled
boilers
Industrial boilers for process heat
Industrial Boilers for power generation
Industrial Boilers for CHP aplications
Incinerator, stove, combustor, boiler
IEA report on Biomass Combustion in selected countries
Flame intensity…
If = (d/dt) h
Where… I - flame or reaction intensity
(d/dt) - weight loss with respect to time
& h - heat content
Therefore, the rapid weight loss of bio-fuels, when compared to
any coal compensates for lower calorific values
Usefulness of the biomass products of biomass combustion is the
temperature at which the products of combustion exist, which is
determined by the flame temperature.
For Boiler calculations:
Tad= 2130-8.7MCg-75.5EO2+0.6 (A-25)
Where Tad as adiabatic flame temp
MCg is moisture content
EO2 is excess oxygen in the total stack gas composition
A is temperature of combustion air©
% EA %EO2(total stack
gas basis)
Equivalence ratio
0 0 1.0
5 1 0.95
11 2-3 0.90
18 3-4 0.85
25 5-6 0.80
33 6-7 0.75
43 7-8 0.70
100 11-12 0.50
•%O2 is measured including moisture in stack gas
•Equivalence ratio is (Fuel/air actual)/(Fuel/air stoi.)
•% is in volumetric or molar basis
Tad =420 – 10.1MCg + 1734ф + 0.6 (A-25) T in (C)
It shows that EA has more influence on Flame temperature
than the Moisture content
The First law efficiency is determined by fuel moisture content
Biomass Gasification
Thermo-chemical gasification of biomass:
Definition:
Thermo-chemical gasification is conversion of biomass into gaseous fuels
and more commonly is partial-combustion of biomass in an oxygen-
deficient atmosphere
Types of thermo-chemical gasification:
Classification 1:
Four types: Depending upon the gasifying medium used
 Pyrolysis
 Air gasification
 Oxygen gasification
 Hydro-gasification (steam gasification)
Classification 2:
 Atmospheric gasification
 Pressurised gasification
The main reactions are
1. Combustion Reaction:
C + O2 CO2 + 393800 kJ/kg mole
2. Boudouard Reaction:
C + CO2 2CO - 172600 kJ/kg mole
3. Water Gas Reaction:
C + H2O CO + H2 - 131400 kJ/kg mole
C + 2H2O CO2 + 2H2 - 88000 kJ/kg mole
4. Water Shift Reaction:
CO + H2O CO2 + H2 + 41200 kJ/kg mole
5. Methane Reaction:
C + 2H2 CH4 + 75000 kJ/kg mole
EQUIVALENCE RATIO: [weight of oxidant/weight of dry fuel ]
----------------------------------------------
[stoichiometric oxidant /fuel ]
ER ≥ 1 ---- combustion
ER < 1 ---- gasification/ pyrolysis
ER = 0 ---- pyrolysis
SPECIFIC GASIFICATION RATE: Amount of gas generated per unit area
per unit time
Or amount of biomass gasified per unit area per
unit time
Higher for down draft gasifiers in order to achieve good cracking of tar
Thermo-chemical Air-Gasification of Biomass:
Thermochemical Air Gasification is effected in Reactors called Gasifiers
Four types of gasifiers: Based upon the direction of gas/air flow
 Down draft gasifiers
 Updraft gasifiers
 Cross draft gasifiers
 Fluidised bed gasifiers
Each type has its specific virtues and is better suited for specific application
and in a specific situation
Downdraft gasifier Updraft gasifier
Cross Draft Gasifier
About producer gas:
Typical volumetric composition of producer gas is:
CO 15-20%
CO2 10-12%
H2 20-24%
CH4 0-4%
N2 48-52%
Producer gas exits the gasifier at 300 to 4000C
Contains measurable quantity of Condensibles (Tar) & Particulates
( ash, soot etc.,)
This gas is required to be cooled and cleaned before it can be used as an
engine fuel. It can however be used as it comes for Thermal Applications.
Producer gas compared with other fuels:
Fuel Gasoline Diesel Biogas Producer Gas
Composition -- -- CH4 60-
70%
CO2 30 –
40%
CO 15-20%
H2 20-24%
CH4 0-4%
CO2 10-12%
N2 48-52%
Density (kg/m3) 713-730 800-840 1.090 1.014
Calorific
Value
~10,500 10,500 4,180 900-1200
~7,130 8,000 4,560 900-1100
kcal/kg
kcal/m3
Producer Gas is a LCV gas as against biogas which can be termed as MCV and
Natural Gas as HCV

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Biomass Utilization.ppt

  • 2. To use the biomass effectively, one needs to process it--- The degree of processing required can be determined depending on type of the end use in mind. The objective of processing is to make biomass easy to handle, with improved heating value or to convert to more suitable and usable forms like liquid or gaseous fuels
  • 3. Processing could be—physical processing chemical processing Physical processing – dewatering, drying, and/or sizing Chemical processing -- converting into char, liquids or gaseous fuels
  • 4. Chemical Processes • Thermochemical – Combustion – Thermal Gasification – Pyrolysis • Biochemical – Biogasification – Fermentation Secondary processing into liquid fuels or hydrogen Combination of the two: methane converted chemically to methanol Producer gas converted to methanol bio-chemically Growth of Algae Mechanical Process---extraction of oils
  • 5. Routes for Utilisation of Biomass Biomass Improved solid fuels (Pellet, Char pellet) Gaseous Fuels Thermo-chemical Gasification (Producer Gas) Bio-chemical Biomethanation (Bio gas) Liquid Fuels Thermo-chemical (Pyrolysis Oil) Bio-chemical (Ethanol) Extraction –Trans-esterification Seed based crop (Biodiesel)
  • 7. Process Products Equivalence Ratio Combustion CO2, H20, and heat ø ≥ 1 Gasification CO,H2,CH4,CO2,N2 ø < 1 Pyrolysis char, liquids and gases ø = 1 Where equivalence ratio is the (A/Factual)/(A/F stoichiometric)
  • 8.
  • 11. Charcoal and coal • Charcoal is formed from biomass upon processing by man as against coal which is made from fossils upon processing by nature • Coal properties therefore depend on the site of mining, the weathering conditions it has gone through • Charcoal properties will largely depend on the biomass of origin and the processing conditions
  • 12.
  • 13. Pyrolysis in which charcoal production is maximised is called carbonisation (* carbonistation is also used for pyrolysis of coal to make coke) Uses of charcoal: Domestic fuel, Barbeque, Heating, Feed material for gasifiers, Activated carbon and metal industry Useful byproducts are recoverable Fuelwood is the primary raw material but these days agroand forest residues are also potential candidates
  • 14. I. Carbonisation II. Pyrolygneous acid recovery III. Crude methanol plant IV. Acetic acid concentration 1. Crude methanol 2. Crude acetic acid 3. Methanol 4. Acetic acid 5. Methylating spirit 6. Tar 7. Waste water disposal Fig. 6 Charcoal Plant with Refinery for Recovery of Chemical By-Products
  • 15. Yield per 1,000 kg of air dry wood Acetic acid 50 kg Methanol 16 kg Acetone and Methyl Acetone 8 kg Soluble tars 190 kg Insoluble tars 50 kg
  • 16. Charcoal properties as a fuel Burns with less smoke and flame (depending upon the yield—25%-40%) (volatile content 5%—25%) Requires little or no preparation before use High energy content per unit mass (also dependent on yield---typically 22-30MJ/kg) Stored easily—is in the form of briquettes (natural or pelletised)
  • 17. Moisture % Energy used MJ/m3 Circulating gas m³ Electricity kWh 5 35 210 2.5 10 40 270 3.2 15 154 490 4.4 20 293 770 5.2 25 460 1050 7.2 30 648 1400 9.0 EFFECT OF WOOD MOISTURE CONTENT ON ENERGY USE
  • 18. There are two route for making charcoal briquettes 1. B-C (densification and carbonisation 2. C-B ( carbonisation and briquetting B-C –machines are available for different techniques, raw material and capacity for densification and then followed by carbonisation in kilns Advantages: intermediate products in terms of uncarbonised pellets are available, and conventional kilns can be used Disadvantages: Higher pressures required, therefore higher energy input, more wear and tear of the parts and tend to disintegrate to more fines.and also on exposure to water C-B – carbonisation followed by briquetting. Advantages: energy input is less, and less wastage as fines are pelletised, binders are used Disadvantages: yield of charcoal is less, and difficult to use the intermediate product.
  • 19. Binders used Organic ---starch, molasses etc Inorganic– bentonite clay Organic binders burn well and are used for making briquettes for industrial purposes Inorganic binders are used when briquettes are to be used for special applications where heat release rates are to be reduced,
  • 21. Biomass combustion : Domestic cooking ---wood stoves Domestic boilers -----wood fuelled boilers Industrial boilers for process heat Industrial Boilers for power generation Industrial Boilers for CHP aplications Incinerator, stove, combustor, boiler
  • 22. IEA report on Biomass Combustion in selected countries
  • 23. Flame intensity… If = (d/dt) h Where… I - flame or reaction intensity (d/dt) - weight loss with respect to time & h - heat content Therefore, the rapid weight loss of bio-fuels, when compared to any coal compensates for lower calorific values Usefulness of the biomass products of biomass combustion is the temperature at which the products of combustion exist, which is determined by the flame temperature. For Boiler calculations: Tad= 2130-8.7MCg-75.5EO2+0.6 (A-25) Where Tad as adiabatic flame temp MCg is moisture content EO2 is excess oxygen in the total stack gas composition A is temperature of combustion air©
  • 24. % EA %EO2(total stack gas basis) Equivalence ratio 0 0 1.0 5 1 0.95 11 2-3 0.90 18 3-4 0.85 25 5-6 0.80 33 6-7 0.75 43 7-8 0.70 100 11-12 0.50 •%O2 is measured including moisture in stack gas •Equivalence ratio is (Fuel/air actual)/(Fuel/air stoi.) •% is in volumetric or molar basis Tad =420 – 10.1MCg + 1734ф + 0.6 (A-25) T in (C)
  • 25. It shows that EA has more influence on Flame temperature than the Moisture content The First law efficiency is determined by fuel moisture content
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  • 29. Thermo-chemical gasification of biomass: Definition: Thermo-chemical gasification is conversion of biomass into gaseous fuels and more commonly is partial-combustion of biomass in an oxygen- deficient atmosphere Types of thermo-chemical gasification: Classification 1: Four types: Depending upon the gasifying medium used  Pyrolysis  Air gasification  Oxygen gasification  Hydro-gasification (steam gasification) Classification 2:  Atmospheric gasification  Pressurised gasification
  • 30. The main reactions are 1. Combustion Reaction: C + O2 CO2 + 393800 kJ/kg mole 2. Boudouard Reaction: C + CO2 2CO - 172600 kJ/kg mole 3. Water Gas Reaction: C + H2O CO + H2 - 131400 kJ/kg mole C + 2H2O CO2 + 2H2 - 88000 kJ/kg mole 4. Water Shift Reaction: CO + H2O CO2 + H2 + 41200 kJ/kg mole 5. Methane Reaction: C + 2H2 CH4 + 75000 kJ/kg mole
  • 31. EQUIVALENCE RATIO: [weight of oxidant/weight of dry fuel ] ---------------------------------------------- [stoichiometric oxidant /fuel ] ER ≥ 1 ---- combustion ER < 1 ---- gasification/ pyrolysis ER = 0 ---- pyrolysis SPECIFIC GASIFICATION RATE: Amount of gas generated per unit area per unit time Or amount of biomass gasified per unit area per unit time Higher for down draft gasifiers in order to achieve good cracking of tar
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  • 33. Thermo-chemical Air-Gasification of Biomass: Thermochemical Air Gasification is effected in Reactors called Gasifiers Four types of gasifiers: Based upon the direction of gas/air flow  Down draft gasifiers  Updraft gasifiers  Cross draft gasifiers  Fluidised bed gasifiers Each type has its specific virtues and is better suited for specific application and in a specific situation
  • 36. About producer gas: Typical volumetric composition of producer gas is: CO 15-20% CO2 10-12% H2 20-24% CH4 0-4% N2 48-52% Producer gas exits the gasifier at 300 to 4000C Contains measurable quantity of Condensibles (Tar) & Particulates ( ash, soot etc.,) This gas is required to be cooled and cleaned before it can be used as an engine fuel. It can however be used as it comes for Thermal Applications.
  • 37. Producer gas compared with other fuels: Fuel Gasoline Diesel Biogas Producer Gas Composition -- -- CH4 60- 70% CO2 30 – 40% CO 15-20% H2 20-24% CH4 0-4% CO2 10-12% N2 48-52% Density (kg/m3) 713-730 800-840 1.090 1.014 Calorific Value ~10,500 10,500 4,180 900-1200 ~7,130 8,000 4,560 900-1100 kcal/kg kcal/m3 Producer Gas is a LCV gas as against biogas which can be termed as MCV and Natural Gas as HCV