SlideShare a Scribd company logo
 Muhammad Umar Khan
2010-BT-CHEM-27
 Asma Naeem
2010-BT-CHEM-25
 Introduction to Slurry Reactors
 Types & Construction
 Operation and Working
 Start up and Shut down
 Trouble shooting
 Advantages & disadvantages
 Applications
 Incident
Any mixture of solid
liquid or a gas gas is called
slurry.
Sloppy mud, cement or
mixture of additives in
petrochemicals.
Slurry reactors are three-phase
reactors, meaning they can be
used to react solids, liquids,
and gases simultaneously.
They usually consist of a solids
suspended in a liquid, through
which a gas is bubbled. They
can operate in either semi-
batch or continuous mode.
Types Of Slurry Reactors are :
Bubble Column Reactor
Fischer Tropsch Reactor
Slurry Batch Reactor
Reaction tank
Made of glass or
steel.
Hold Media and
catalyst.
Additional parts
are mounted on it.
Sparger
Used to introduce air in
reactor.
Install at the bottom, consist
of tube and holes for escape
air and gases.
Cooling Coils
Water is circulated
through these coils to
lower the temperature
inside the reaction
vessel.
Probes
Heat transfer probes
Mass Transfer Probes
Bubble size
measurement probe
Temperature probe
Hydro-cloning Section
Hydro-cloning section is
attached separate to the
vessel.
A Hydro-clone is a static
device that applies
centrifugal force to a liquid
mixture so as to promote
the separation of heavy
and light components.
Carbon monoxide and hydrogen react over a
catalyst to produce methanol.
Catalyst is a mixture of copper, zinc oxide, and
alumina.
At 5–10 MPa (50–100 atm) and 250 °C.
CO + 2 H2 → CH3OH
Step-1:
Clean &
purge the
reactor
Step-3:
Check the
drain &
inlet valves.
Step-2:
Check the
probes.
Step-4:
Fill the
catalyst.
BFW
Syn gas
CH3OH
Steam
Sparger
BFW
Syn gas
CH3OH
Steam
Sparger
Step-1:
Open the
drain valve.
Step-3:
Clean the
reactor.
Step-2:
Remove
the catalyst
problem cause consequence solution
Hot spot formation. Due to non uniform
temperature
distribution.
Catalyst will
deactivate.
Decrease product
selectivity.
Rapid removal of large
heat of a reaction.
Agglomeration Uneven distribution of
feed gas.
Very high superficial
velocity of the gas
feed.
Mass transfer rate will
decrease.
product selectivity will
decreases.
Change the type of
sparger.
Low the velocity of
gas .
Sparger is not working Nozzle may be choked Very low flow rate of
syn gas
Clean or replace the
sparger
problem cause consequence solution
Coagulant formation
of solid catalyst in the
liquid oil.
Very high
temperature.
Agitation will not be
done properly.
Regenerate the
catalyst.
Orifice of the sparger
damage.
Over time Fine particles of
catalyst will enter in
the sparger and chock
the sparger.
Change the orifice and
clean the sparger.
High heat capacity to provide good temperature
control.
Potentially high reaction rate per unit volume of
reactor if the catalyst is highly active.
Easy heat recovery.
Adaptability to either batch or flow processing.
The catalyst may readily be removed and replaced
if its working life is relatively short.
Because of high intraparticle diffusion rate, small
particles can be used.
Generation of fine particles by abrasion of the
catalyst.
Catalyst removal by filtration may provoke problems
with possible plugging difficulties on filters, further
time of operation, and the costs of filtering systems
may be a substantial portion of the capital
investment.
Higher catalyst consumption than that of fixed - bed
reactors.
Back mixed flow and the volume of the reactor are
not fully utilized.
Stack gas scrubbing with lime or magnesia.
Waste water treatment.
Ethylene oxychlorination.
Oxidation of toluene to benzoic acid.
Ethylene oxidation to acetaldehyde.
Olefin polymerization using catalyst suspension.
Fatty oil hydrogenation with catalytic
suspension.
On January 11, 2006, an
explosion and fire
occurred at the City of
Daytona Beach, Bethune
Point WWTP in Daytona
Beach, Florida. Two
employees died and one
was severely burned
after.
a worker using a cutting torch accidentally
ignited vapors coming from the methanol
storage tank vent.
An explosion inside the tank followed,
causing the attached piping to fail and
release about 3,000 gallons of methanol,
which burned.
Gandhi, B.; Prakash, A.; Bergougnou, M. A.
Hydrodynamic Behavior of Slurry Bubble Column at
High Solids Concentrations. Powder Technol. 1999, 103,
80.
Sherwin, M. B.; Frank, M. C. Make Methanol by Three
Phase Reaction. Hydrocarbon Process. 1976, 55, 122.
BAHA E. ABULNAGA, P.E. Slurry systems handbook.
1990
Deckwer, W.-D.; Bubble Column Reactors; Wiley, 1985.
Shimizu K, Takada S, Minekawa K, Kawase Y.
Phenomenological model for bubble column reactors:
prediction of gas holdups and volumetric mass transfer
coefficients. Chem Eng J 2000;78:21–8.
Slurry reactor

More Related Content

What's hot

Absorption & indusrial absorber
Absorption & indusrial absorberAbsorption & indusrial absorber
Absorption & indusrial absorber
Sunny Chauhan
 
Tank in series model
Tank in series modelTank in series model
Tank in series model
Sunny Chauhan
 
Chemical reaction engineering
Chemical reaction engineeringChemical reaction engineering
Chemical reaction engineering
Prem Baboo
 
Difference between batch,mixed flow & plug-flow reactor
Difference between  batch,mixed flow & plug-flow reactorDifference between  batch,mixed flow & plug-flow reactor
Difference between batch,mixed flow & plug-flow reactor
Usman Shah
 
Packed bed reactor
Packed bed reactorPacked bed reactor
Packed bed reactor
Snehal Salunkhe
 
Reactor types.ppt
Reactor types.pptReactor types.ppt
Reactor types.ppt
www.thepetrosolutions.com
 
Bubble column reactor
Bubble column reactorBubble column reactor
Bubble column reactor
Kanchi Akshith
 
gas absorption
gas absorptiongas absorption
gas absorption
Abhijit Panchmatiya
 
Group 2
Group 2Group 2
Group 2
Usman Shah
 
Non ideal flow
Non ideal flowNon ideal flow
Non ideal flow
Karnav Rana
 
Agitaion and mixing
Agitaion and mixingAgitaion and mixing
Agitaion and mixing
knowledge1995
 
Tubular reactor
Tubular reactorTubular reactor
Tubular reactor
Said Al-Qurri
 
Fixed bed
Fixed bedFixed bed
Fixed bed
Giovanny Salas
 
Bubble Column Reactors
Bubble Column ReactorsBubble Column Reactors
Bubble Column Reactors
Quak Foo Lee ,MASc, LBBP, PM-LPC
 
Types of reactor
Types of reactorTypes of reactor
Types of reactor
Ihsan Wassan
 
Multiple reactors
Multiple reactorsMultiple reactors
Batch Reactor
Batch ReactorBatch Reactor
Batch Reactor
bharathbalji
 
Continuous stirred tank reactor (CSTR )
Continuous stirred tank reactor (CSTR )Continuous stirred tank reactor (CSTR )
Continuous stirred tank reactor (CSTR )
SANJAY KUMAR JOGAR
 
Slurry reactor Presentation Chemical Engineering CL311
Slurry reactor Presentation Chemical Engineering CL311Slurry reactor Presentation Chemical Engineering CL311
Slurry reactor Presentation Chemical Engineering CL311
gptshubham
 
Presentation reactors
Presentation reactorsPresentation reactors
Presentation reactorsali alashiri
 

What's hot (20)

Absorption & indusrial absorber
Absorption & indusrial absorberAbsorption & indusrial absorber
Absorption & indusrial absorber
 
Tank in series model
Tank in series modelTank in series model
Tank in series model
 
Chemical reaction engineering
Chemical reaction engineeringChemical reaction engineering
Chemical reaction engineering
 
Difference between batch,mixed flow & plug-flow reactor
Difference between  batch,mixed flow & plug-flow reactorDifference between  batch,mixed flow & plug-flow reactor
Difference between batch,mixed flow & plug-flow reactor
 
Packed bed reactor
Packed bed reactorPacked bed reactor
Packed bed reactor
 
Reactor types.ppt
Reactor types.pptReactor types.ppt
Reactor types.ppt
 
Bubble column reactor
Bubble column reactorBubble column reactor
Bubble column reactor
 
gas absorption
gas absorptiongas absorption
gas absorption
 
Group 2
Group 2Group 2
Group 2
 
Non ideal flow
Non ideal flowNon ideal flow
Non ideal flow
 
Agitaion and mixing
Agitaion and mixingAgitaion and mixing
Agitaion and mixing
 
Tubular reactor
Tubular reactorTubular reactor
Tubular reactor
 
Fixed bed
Fixed bedFixed bed
Fixed bed
 
Bubble Column Reactors
Bubble Column ReactorsBubble Column Reactors
Bubble Column Reactors
 
Types of reactor
Types of reactorTypes of reactor
Types of reactor
 
Multiple reactors
Multiple reactorsMultiple reactors
Multiple reactors
 
Batch Reactor
Batch ReactorBatch Reactor
Batch Reactor
 
Continuous stirred tank reactor (CSTR )
Continuous stirred tank reactor (CSTR )Continuous stirred tank reactor (CSTR )
Continuous stirred tank reactor (CSTR )
 
Slurry reactor Presentation Chemical Engineering CL311
Slurry reactor Presentation Chemical Engineering CL311Slurry reactor Presentation Chemical Engineering CL311
Slurry reactor Presentation Chemical Engineering CL311
 
Presentation reactors
Presentation reactorsPresentation reactors
Presentation reactors
 

Viewers also liked

Trickle bed reactors
Trickle bed reactorsTrickle bed reactors
Trickle bed reactorsWaleed Akbar
 
Heat pump and heat engine
Heat pump and heat engineHeat pump and heat engine
Heat pump and heat engine
Kanchan Ramteke
 
Micro reactors
Micro reactorsMicro reactors
Micro reactors
AbhiShek SUd
 
Hydrogenation Reactor Design Considerations
Hydrogenation Reactor Design ConsiderationsHydrogenation Reactor Design Considerations
Hydrogenation Reactor Design Considerations
Gerard B. Hawkins
 
Reactor & Impeller Design in Hydrogenation
Reactor & Impeller Design in Hydrogenation Reactor & Impeller Design in Hydrogenation
Reactor & Impeller Design in Hydrogenation
Gerard B. Hawkins
 
Hydrogenation
HydrogenationHydrogenation
Hydrogenation
Fertiglobe
 

Viewers also liked (8)

Trickle bed reactors
Trickle bed reactorsTrickle bed reactors
Trickle bed reactors
 
Heat pump and heat engine
Heat pump and heat engineHeat pump and heat engine
Heat pump and heat engine
 
Micro reactors
Micro reactorsMicro reactors
Micro reactors
 
Hydrogenation
HydrogenationHydrogenation
Hydrogenation
 
Hydrogenation Reactor Design Considerations
Hydrogenation Reactor Design ConsiderationsHydrogenation Reactor Design Considerations
Hydrogenation Reactor Design Considerations
 
Reactor & Impeller Design in Hydrogenation
Reactor & Impeller Design in Hydrogenation Reactor & Impeller Design in Hydrogenation
Reactor & Impeller Design in Hydrogenation
 
Hydrogenation
HydrogenationHydrogenation
Hydrogenation
 
Bubblecolumn(1)
Bubblecolumn(1)Bubblecolumn(1)
Bubblecolumn(1)
 

Similar to Slurry reactor

Avoid syn gas catalyst mal operation
Avoid syn gas catalyst mal operationAvoid syn gas catalyst mal operation
Avoid syn gas catalyst mal operation
Gerard B. Hawkins
 
LO3-Part2-Natural-gas-Dehydration-Process-2.ppt
LO3-Part2-Natural-gas-Dehydration-Process-2.pptLO3-Part2-Natural-gas-Dehydration-Process-2.ppt
LO3-Part2-Natural-gas-Dehydration-Process-2.ppt
zeidali3
 
Theory and Operation - Secondary Reformers -
Theory and Operation - Secondary Reformers - Theory and Operation - Secondary Reformers -
Theory and Operation - Secondary Reformers -
Gerard B. Hawkins
 
nitrogen_syngas_article_controlling_the_stresses_of-the_primary_reformer_may_...
nitrogen_syngas_article_controlling_the_stresses_of-the_primary_reformer_may_...nitrogen_syngas_article_controlling_the_stresses_of-the_primary_reformer_may_...
nitrogen_syngas_article_controlling_the_stresses_of-the_primary_reformer_may_...
Shubham Mishra
 
Troubleshooting of Catalytic Reactors
Troubleshooting of Catalytic ReactorsTroubleshooting of Catalytic Reactors
Troubleshooting of Catalytic Reactors
www.thepetrosolutions.com
 
An insight into spray pulsed reactor through mathematical modeling of catalyt...
An insight into spray pulsed reactor through mathematical modeling of catalyt...An insight into spray pulsed reactor through mathematical modeling of catalyt...
An insight into spray pulsed reactor through mathematical modeling of catalyt...
Siluvai Antony Praveen
 
Environmental catalyst, sulfur dioxide is converted to sulfuric acid, IDM8
Environmental catalyst, sulfur dioxide is converted to sulfuric acid, IDM8Environmental catalyst, sulfur dioxide is converted to sulfuric acid, IDM8
Environmental catalyst, sulfur dioxide is converted to sulfuric acid, IDM8
Qatar University- Young Scientists Center (Al-Bairaq)
 
Steam reforming - The Basics of Reforming
Steam reforming  - The Basics of ReformingSteam reforming  - The Basics of Reforming
Steam reforming - The Basics of Reforming
Gerard B. Hawkins
 
Steam Condenser types,function, tube test, condenser vacuum
Steam Condenser types,function, tube test, condenser vacuumSteam Condenser types,function, tube test, condenser vacuum
Steam Condenser types,function, tube test, condenser vacuum
waqarahmed445
 
SaadJutt
SaadJuttSaadJutt
SaadJutt
sheharyarjeee
 
Steam Reforming - Practical Operations
Steam Reforming - Practical OperationsSteam Reforming - Practical Operations
Steam Reforming - Practical Operations
Gerard B. Hawkins
 
Key lessons to optimise ammonia plant
Key lessons to optimise ammonia plantKey lessons to optimise ammonia plant
Key lessons to optimise ammonia plant
PRAVEEN SINGH
 
A case study on Process Condensate Stripper in Ammonia Plant by Prem Baboo.pdf
A case study on Process Condensate Stripper in Ammonia Plant by Prem Baboo.pdfA case study on Process Condensate Stripper in Ammonia Plant by Prem Baboo.pdf
A case study on Process Condensate Stripper in Ammonia Plant by Prem Baboo.pdf
PremBaboo4
 
PRESENTATION ON INPLANT TRAINING AT MRPL
PRESENTATION ON INPLANT TRAINING AT MRPLPRESENTATION ON INPLANT TRAINING AT MRPL
PRESENTATION ON INPLANT TRAINING AT MRPLAnkit Devatwal
 
Some fact about Ammonia Production by Prem Baboo.pdf
Some fact about Ammonia Production by Prem Baboo.pdfSome fact about Ammonia Production by Prem Baboo.pdf
Some fact about Ammonia Production by Prem Baboo.pdf
PremBaboo4
 
Bidirectional syngas generator TSW work on advanced large scale non steady st...
Bidirectional syngas generator TSW work on advanced large scale non steady st...Bidirectional syngas generator TSW work on advanced large scale non steady st...
Bidirectional syngas generator TSW work on advanced large scale non steady st...
Steve Wittrig
 
J012256367
J012256367J012256367
J012256367
IOSR Journals
 
Armfield Gas Absorption Column Experiment
Armfield Gas Absorption Column ExperimentArmfield Gas Absorption Column Experiment
Armfield Gas Absorption Column Experiment
Hadeer Khalid
 

Similar to Slurry reactor (20)

Avoid syn gas catalyst mal operation
Avoid syn gas catalyst mal operationAvoid syn gas catalyst mal operation
Avoid syn gas catalyst mal operation
 
LO3-Part2-Natural-gas-Dehydration-Process-2.ppt
LO3-Part2-Natural-gas-Dehydration-Process-2.pptLO3-Part2-Natural-gas-Dehydration-Process-2.ppt
LO3-Part2-Natural-gas-Dehydration-Process-2.ppt
 
Theory and Operation - Secondary Reformers -
Theory and Operation - Secondary Reformers - Theory and Operation - Secondary Reformers -
Theory and Operation - Secondary Reformers -
 
nitrogen_syngas_article_controlling_the_stresses_of-the_primary_reformer_may_...
nitrogen_syngas_article_controlling_the_stresses_of-the_primary_reformer_may_...nitrogen_syngas_article_controlling_the_stresses_of-the_primary_reformer_may_...
nitrogen_syngas_article_controlling_the_stresses_of-the_primary_reformer_may_...
 
Troubleshooting of Catalytic Reactors
Troubleshooting of Catalytic ReactorsTroubleshooting of Catalytic Reactors
Troubleshooting of Catalytic Reactors
 
automation
automationautomation
automation
 
An insight into spray pulsed reactor through mathematical modeling of catalyt...
An insight into spray pulsed reactor through mathematical modeling of catalyt...An insight into spray pulsed reactor through mathematical modeling of catalyt...
An insight into spray pulsed reactor through mathematical modeling of catalyt...
 
Environmental catalyst, sulfur dioxide is converted to sulfuric acid, IDM8
Environmental catalyst, sulfur dioxide is converted to sulfuric acid, IDM8Environmental catalyst, sulfur dioxide is converted to sulfuric acid, IDM8
Environmental catalyst, sulfur dioxide is converted to sulfuric acid, IDM8
 
Steam reforming - The Basics of Reforming
Steam reforming  - The Basics of ReformingSteam reforming  - The Basics of Reforming
Steam reforming - The Basics of Reforming
 
Steam Condenser types,function, tube test, condenser vacuum
Steam Condenser types,function, tube test, condenser vacuumSteam Condenser types,function, tube test, condenser vacuum
Steam Condenser types,function, tube test, condenser vacuum
 
SaadJutt
SaadJuttSaadJutt
SaadJutt
 
Steam Reforming - Practical Operations
Steam Reforming - Practical OperationsSteam Reforming - Practical Operations
Steam Reforming - Practical Operations
 
Key lessons to optimise ammonia plant
Key lessons to optimise ammonia plantKey lessons to optimise ammonia plant
Key lessons to optimise ammonia plant
 
A case study on Process Condensate Stripper in Ammonia Plant by Prem Baboo.pdf
A case study on Process Condensate Stripper in Ammonia Plant by Prem Baboo.pdfA case study on Process Condensate Stripper in Ammonia Plant by Prem Baboo.pdf
A case study on Process Condensate Stripper in Ammonia Plant by Prem Baboo.pdf
 
PRESENTATION ON INPLANT TRAINING AT MRPL
PRESENTATION ON INPLANT TRAINING AT MRPLPRESENTATION ON INPLANT TRAINING AT MRPL
PRESENTATION ON INPLANT TRAINING AT MRPL
 
Some fact about Ammonia Production by Prem Baboo.pdf
Some fact about Ammonia Production by Prem Baboo.pdfSome fact about Ammonia Production by Prem Baboo.pdf
Some fact about Ammonia Production by Prem Baboo.pdf
 
Boiler turbe failores
Boiler turbe failoresBoiler turbe failores
Boiler turbe failores
 
Bidirectional syngas generator TSW work on advanced large scale non steady st...
Bidirectional syngas generator TSW work on advanced large scale non steady st...Bidirectional syngas generator TSW work on advanced large scale non steady st...
Bidirectional syngas generator TSW work on advanced large scale non steady st...
 
J012256367
J012256367J012256367
J012256367
 
Armfield Gas Absorption Column Experiment
Armfield Gas Absorption Column ExperimentArmfield Gas Absorption Column Experiment
Armfield Gas Absorption Column Experiment
 

Recently uploaded

Language Across the Curriculm LAC B.Ed.
Language Across the  Curriculm LAC B.Ed.Language Across the  Curriculm LAC B.Ed.
Language Across the Curriculm LAC B.Ed.
Atul Kumar Singh
 
Acetabularia Information For Class 9 .docx
Acetabularia Information For Class 9  .docxAcetabularia Information For Class 9  .docx
Acetabularia Information For Class 9 .docx
vaibhavrinwa19
 
Francesca Gottschalk - How can education support child empowerment.pptx
Francesca Gottschalk - How can education support child empowerment.pptxFrancesca Gottschalk - How can education support child empowerment.pptx
Francesca Gottschalk - How can education support child empowerment.pptx
EduSkills OECD
 
Thesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.pptThesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.ppt
EverAndrsGuerraGuerr
 
How libraries can support authors with open access requirements for UKRI fund...
How libraries can support authors with open access requirements for UKRI fund...How libraries can support authors with open access requirements for UKRI fund...
How libraries can support authors with open access requirements for UKRI fund...
Jisc
 
The approach at University of Liverpool.pptx
The approach at University of Liverpool.pptxThe approach at University of Liverpool.pptx
The approach at University of Liverpool.pptx
Jisc
 
Digital Tools and AI for Teaching Learning and Research
Digital Tools and AI for Teaching Learning and ResearchDigital Tools and AI for Teaching Learning and Research
Digital Tools and AI for Teaching Learning and Research
Vikramjit Singh
 
"Protectable subject matters, Protection in biotechnology, Protection of othe...
"Protectable subject matters, Protection in biotechnology, Protection of othe..."Protectable subject matters, Protection in biotechnology, Protection of othe...
"Protectable subject matters, Protection in biotechnology, Protection of othe...
SACHIN R KONDAGURI
 
The geography of Taylor Swift - some ideas
The geography of Taylor Swift - some ideasThe geography of Taylor Swift - some ideas
The geography of Taylor Swift - some ideas
GeoBlogs
 
Polish students' mobility in the Czech Republic
Polish students' mobility in the Czech RepublicPolish students' mobility in the Czech Republic
Polish students' mobility in the Czech Republic
Anna Sz.
 
CLASS 11 CBSE B.St Project AIDS TO TRADE - INSURANCE
CLASS 11 CBSE B.St Project AIDS TO TRADE - INSURANCECLASS 11 CBSE B.St Project AIDS TO TRADE - INSURANCE
CLASS 11 CBSE B.St Project AIDS TO TRADE - INSURANCE
BhavyaRajput3
 
Introduction to AI for Nonprofits with Tapp Network
Introduction to AI for Nonprofits with Tapp NetworkIntroduction to AI for Nonprofits with Tapp Network
Introduction to AI for Nonprofits with Tapp Network
TechSoup
 
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXXPhrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
MIRIAMSALINAS13
 
Overview on Edible Vaccine: Pros & Cons with Mechanism
Overview on Edible Vaccine: Pros & Cons with MechanismOverview on Edible Vaccine: Pros & Cons with Mechanism
Overview on Edible Vaccine: Pros & Cons with Mechanism
DeeptiGupta154
 
Lapbook sobre os Regimes Totalitários.pdf
Lapbook sobre os Regimes Totalitários.pdfLapbook sobre os Regimes Totalitários.pdf
Lapbook sobre os Regimes Totalitários.pdf
Jean Carlos Nunes Paixão
 
Synthetic Fiber Construction in lab .pptx
Synthetic Fiber Construction in lab .pptxSynthetic Fiber Construction in lab .pptx
Synthetic Fiber Construction in lab .pptx
Pavel ( NSTU)
 
Palestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptxPalestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptx
RaedMohamed3
 
678020731-Sumas-y-Restas-Para-Colorear.pdf
678020731-Sumas-y-Restas-Para-Colorear.pdf678020731-Sumas-y-Restas-Para-Colorear.pdf
678020731-Sumas-y-Restas-Para-Colorear.pdf
CarlosHernanMontoyab2
 
The Challenger.pdf DNHS Official Publication
The Challenger.pdf DNHS Official PublicationThe Challenger.pdf DNHS Official Publication
The Challenger.pdf DNHS Official Publication
Delapenabediema
 
Additional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdfAdditional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdf
joachimlavalley1
 

Recently uploaded (20)

Language Across the Curriculm LAC B.Ed.
Language Across the  Curriculm LAC B.Ed.Language Across the  Curriculm LAC B.Ed.
Language Across the Curriculm LAC B.Ed.
 
Acetabularia Information For Class 9 .docx
Acetabularia Information For Class 9  .docxAcetabularia Information For Class 9  .docx
Acetabularia Information For Class 9 .docx
 
Francesca Gottschalk - How can education support child empowerment.pptx
Francesca Gottschalk - How can education support child empowerment.pptxFrancesca Gottschalk - How can education support child empowerment.pptx
Francesca Gottschalk - How can education support child empowerment.pptx
 
Thesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.pptThesis Statement for students diagnonsed withADHD.ppt
Thesis Statement for students diagnonsed withADHD.ppt
 
How libraries can support authors with open access requirements for UKRI fund...
How libraries can support authors with open access requirements for UKRI fund...How libraries can support authors with open access requirements for UKRI fund...
How libraries can support authors with open access requirements for UKRI fund...
 
The approach at University of Liverpool.pptx
The approach at University of Liverpool.pptxThe approach at University of Liverpool.pptx
The approach at University of Liverpool.pptx
 
Digital Tools and AI for Teaching Learning and Research
Digital Tools and AI for Teaching Learning and ResearchDigital Tools and AI for Teaching Learning and Research
Digital Tools and AI for Teaching Learning and Research
 
"Protectable subject matters, Protection in biotechnology, Protection of othe...
"Protectable subject matters, Protection in biotechnology, Protection of othe..."Protectable subject matters, Protection in biotechnology, Protection of othe...
"Protectable subject matters, Protection in biotechnology, Protection of othe...
 
The geography of Taylor Swift - some ideas
The geography of Taylor Swift - some ideasThe geography of Taylor Swift - some ideas
The geography of Taylor Swift - some ideas
 
Polish students' mobility in the Czech Republic
Polish students' mobility in the Czech RepublicPolish students' mobility in the Czech Republic
Polish students' mobility in the Czech Republic
 
CLASS 11 CBSE B.St Project AIDS TO TRADE - INSURANCE
CLASS 11 CBSE B.St Project AIDS TO TRADE - INSURANCECLASS 11 CBSE B.St Project AIDS TO TRADE - INSURANCE
CLASS 11 CBSE B.St Project AIDS TO TRADE - INSURANCE
 
Introduction to AI for Nonprofits with Tapp Network
Introduction to AI for Nonprofits with Tapp NetworkIntroduction to AI for Nonprofits with Tapp Network
Introduction to AI for Nonprofits with Tapp Network
 
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXXPhrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
Phrasal Verbs.XXXXXXXXXXXXXXXXXXXXXXXXXX
 
Overview on Edible Vaccine: Pros & Cons with Mechanism
Overview on Edible Vaccine: Pros & Cons with MechanismOverview on Edible Vaccine: Pros & Cons with Mechanism
Overview on Edible Vaccine: Pros & Cons with Mechanism
 
Lapbook sobre os Regimes Totalitários.pdf
Lapbook sobre os Regimes Totalitários.pdfLapbook sobre os Regimes Totalitários.pdf
Lapbook sobre os Regimes Totalitários.pdf
 
Synthetic Fiber Construction in lab .pptx
Synthetic Fiber Construction in lab .pptxSynthetic Fiber Construction in lab .pptx
Synthetic Fiber Construction in lab .pptx
 
Palestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptxPalestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptx
 
678020731-Sumas-y-Restas-Para-Colorear.pdf
678020731-Sumas-y-Restas-Para-Colorear.pdf678020731-Sumas-y-Restas-Para-Colorear.pdf
678020731-Sumas-y-Restas-Para-Colorear.pdf
 
The Challenger.pdf DNHS Official Publication
The Challenger.pdf DNHS Official PublicationThe Challenger.pdf DNHS Official Publication
The Challenger.pdf DNHS Official Publication
 
Additional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdfAdditional Benefits for Employee Website.pdf
Additional Benefits for Employee Website.pdf
 

Slurry reactor

  • 1.  Muhammad Umar Khan 2010-BT-CHEM-27  Asma Naeem 2010-BT-CHEM-25
  • 2.  Introduction to Slurry Reactors  Types & Construction  Operation and Working  Start up and Shut down  Trouble shooting  Advantages & disadvantages  Applications  Incident
  • 3. Any mixture of solid liquid or a gas gas is called slurry. Sloppy mud, cement or mixture of additives in petrochemicals.
  • 4. Slurry reactors are three-phase reactors, meaning they can be used to react solids, liquids, and gases simultaneously. They usually consist of a solids suspended in a liquid, through which a gas is bubbled. They can operate in either semi- batch or continuous mode.
  • 5. Types Of Slurry Reactors are : Bubble Column Reactor Fischer Tropsch Reactor Slurry Batch Reactor
  • 6.
  • 7.
  • 8.
  • 9. Reaction tank Made of glass or steel. Hold Media and catalyst. Additional parts are mounted on it.
  • 10. Sparger Used to introduce air in reactor. Install at the bottom, consist of tube and holes for escape air and gases.
  • 11. Cooling Coils Water is circulated through these coils to lower the temperature inside the reaction vessel.
  • 12. Probes Heat transfer probes Mass Transfer Probes Bubble size measurement probe Temperature probe
  • 13. Hydro-cloning Section Hydro-cloning section is attached separate to the vessel. A Hydro-clone is a static device that applies centrifugal force to a liquid mixture so as to promote the separation of heavy and light components.
  • 14. Carbon monoxide and hydrogen react over a catalyst to produce methanol. Catalyst is a mixture of copper, zinc oxide, and alumina. At 5–10 MPa (50–100 atm) and 250 °C. CO + 2 H2 → CH3OH
  • 15.
  • 16. Step-1: Clean & purge the reactor Step-3: Check the drain & inlet valves. Step-2: Check the probes. Step-4: Fill the catalyst.
  • 19. Step-1: Open the drain valve. Step-3: Clean the reactor. Step-2: Remove the catalyst
  • 20. problem cause consequence solution Hot spot formation. Due to non uniform temperature distribution. Catalyst will deactivate. Decrease product selectivity. Rapid removal of large heat of a reaction. Agglomeration Uneven distribution of feed gas. Very high superficial velocity of the gas feed. Mass transfer rate will decrease. product selectivity will decreases. Change the type of sparger. Low the velocity of gas . Sparger is not working Nozzle may be choked Very low flow rate of syn gas Clean or replace the sparger
  • 21. problem cause consequence solution Coagulant formation of solid catalyst in the liquid oil. Very high temperature. Agitation will not be done properly. Regenerate the catalyst. Orifice of the sparger damage. Over time Fine particles of catalyst will enter in the sparger and chock the sparger. Change the orifice and clean the sparger.
  • 22. High heat capacity to provide good temperature control. Potentially high reaction rate per unit volume of reactor if the catalyst is highly active. Easy heat recovery. Adaptability to either batch or flow processing. The catalyst may readily be removed and replaced if its working life is relatively short. Because of high intraparticle diffusion rate, small particles can be used.
  • 23. Generation of fine particles by abrasion of the catalyst. Catalyst removal by filtration may provoke problems with possible plugging difficulties on filters, further time of operation, and the costs of filtering systems may be a substantial portion of the capital investment. Higher catalyst consumption than that of fixed - bed reactors. Back mixed flow and the volume of the reactor are not fully utilized.
  • 24. Stack gas scrubbing with lime or magnesia. Waste water treatment. Ethylene oxychlorination. Oxidation of toluene to benzoic acid. Ethylene oxidation to acetaldehyde. Olefin polymerization using catalyst suspension. Fatty oil hydrogenation with catalytic suspension.
  • 25. On January 11, 2006, an explosion and fire occurred at the City of Daytona Beach, Bethune Point WWTP in Daytona Beach, Florida. Two employees died and one was severely burned after.
  • 26. a worker using a cutting torch accidentally ignited vapors coming from the methanol storage tank vent. An explosion inside the tank followed, causing the attached piping to fail and release about 3,000 gallons of methanol, which burned.
  • 27. Gandhi, B.; Prakash, A.; Bergougnou, M. A. Hydrodynamic Behavior of Slurry Bubble Column at High Solids Concentrations. Powder Technol. 1999, 103, 80. Sherwin, M. B.; Frank, M. C. Make Methanol by Three Phase Reaction. Hydrocarbon Process. 1976, 55, 122. BAHA E. ABULNAGA, P.E. Slurry systems handbook. 1990 Deckwer, W.-D.; Bubble Column Reactors; Wiley, 1985. Shimizu K, Takada S, Minekawa K, Kawase Y. Phenomenological model for bubble column reactors: prediction of gas holdups and volumetric mass transfer coefficients. Chem Eng J 2000;78:21–8.

Editor's Notes

  1. A slurry is a thin sloppy mud or cement or, in extended use, any fluid mixture of a pulverized solid with a liquid (usually water), often used as a convenient way of handling solids in bulk
  2. Catalysts are transition elements  cobalt, iron, and ruthenium,nickel.(2n + 1) H2 + n CO -> CnH(2n+2) + n H2O
  3. Thevaporbubblescarryliquiddropletswiththemasasprayordropletstotheplateabove.•It contaminates the higher‐purity liquid of above plate with the lower‐purity liquid of plate below
  4. Catalysts are a mixture of copper, zinc oxide, and alumina.The vapor bubbles carry liquid droplets with them as a spray or droplets to the plate above.