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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2059
Wireless Electronic Monitoring System for Securing Milk from
Farm to Processor
Madhura S. Bhosale1, Dipali D. Jadhav2, Bhakti G. Kulkarni3, Rohini. P. Onkare4
1,2,3BE E&tc Student, Sangli
4Assistant Professor, Dept. of Electronics and Telecommunication Engineering, PVPIT Budhgaon,
Maharashtra, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - The current manual methods of securing milk are
paper intensive and prone to errors. The bulk milk
transportation sector requires a security enhancement that
will both reduce recordingerrorsandenablenormaltransport
activities to occur while providing security against
unauthorizedaccess. Milktransportationcompaniescurrently
use voluntary seal programs that utilize plastic, numbered
seals on milk transport tank openings. Our group has
developed a Milk Transport Security System which is an
electromechanical access control and communication system
that assures the secure transport of milk, milk samples, milk
data, and security data between locations and specifically
between dairy farms, transfer stations, receiving stations, and
milk plants. It includes a security monitoring system installed
on the milk transport tank, a hand held device, optional
printers, data server, and security evaluation software. The
system operates automatically and requires minimal or no
attention by the bulk milk hauler/sampler. The system is
compatible with existing milk transport infrastructure, and
has the support of the milk producers, milk transportation
companies, milk marketing agencies, and dairy processors.
The security protocol developed is applicable for transport of
other bulk foods both nationally and internationally. This
system adds significantly to the national security
infrastructure for bulk food transport. We are currently
demonstrating the system in central Kentucky and will report
on the results of the demonstration
Key Words: security, avoid unauthorised access,
transport, enhancement.
1. INTRODUCTION
Bulk milk transporters currentlyusedutilizeplastic,number
seal on tanker openings. Seal number identifiers are
recorded as they are applied to opening as seal are broken
during routine transportation activities, seal number are
accumulated. Some companies require that broken seals be
maintained. These sealing systems are problematic in that
they are prone to record keeping errors and maintaining a
broken seals is burdensome. It is not uncommon to have
numerous broken seals for a single load of milk.
Current bulk milk records are primarily handwritten. The
level of detail associated with record maintained of bills of
loading. For each tanker or load of milk is inconsistent and
prone to inaccuracies. The maintenance of records is critical
to provide for adequate trace back of milk pertinent
information related to each dairy is maintain within these
records. Similar to the seal information, these records are
error prone and legibility is often a concern. Recording
mistakes, mathematical errors and misplaced tickets are
common place. Our project is applicable mainly in liquid
transportation industries.
1.1. Methodology
Firstly the details of dealer must register in farm.Passwords
are provided to all dealers who take milk from farm. The
milk is transported from main farm to multiple dealers via
tanker. Dealers take milk as per their requirement from
tanker using specific passwordgivenby farm.Theproject set
up is place on tanker. The various devicesusedinourproject
like Microcontroller, Wi-Fi module, Flow sensor, DC valve
etc. Above figure shows the block diagram of project.
1.2 WIFI Module
It employs a 32-bit RISC CPU based on the Tensilica
Xtensa L106 running at 80 MHz (or over clocked to 160
MHz). It has a 64 KB boot ROM, 64 KB instruction RAM and
96 KB data RAM. External flash memory can be accessed
through SPI.
ESP8266 module is low cost standalone wireless
transceiver that can beusedforend-pointIoTdevelopments.
To communicate with the ESP8266 module, microcontroller
needs to use set of AT commands. Microcontroller
communicates with ESP8266-01 moduleusingUARThaving
specified Baud rate. The ESP8266 Wi-Fi Module is a self-
contained SOC with integrated TCP/IP protocol stack that
can give any microcontroller access to your Wi-Fi network.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2060
The ESP8266 is capable of either hosting an application or
offloading all Wi-Fi networking functions from another
application processor.
The quantity of milk taken by dealer and other
details are transferred to web server using Wi-Fi. In our
system Wi-Fi is provided by Wi-Fi module.
1.3 Web Server
The primary function of a web server is to store,
process and deliver web pages to clients.[2] The
communication between client and server takes place using
the Hypertext Transfer Protocol (HTTP).Pagesdelivered are
most frequently HTML documents, which may
include images, sheets and scripts in addition to the text
content..
The details of customer or dealers and password
given by main farm are saved in web server when tanker
reach the customer, they enters the given password and
quantity of milk they required. The controller compare
password and information saved in web server. Quantity of
milk taken by customer in all over month is saved in web
server. hence calculation get easy for billing purpose.
1.4 ATmega328p
The ATmega328 is a single-chip microcontrollercreated by
Atmel in the megaAVR family (later Microchip Technology
acquired Atmel in 2016). It has a modified Harvard
architecture 8-bit RISC processor core
The high-performance MicrochippicoPower8-bitAVRRISC-
based microcontroller combines 32KB ISP flash memory
with read-while-write capabilities, 1024B EEPROM, 2KB
SRAM, 23 general purpose I/O lines, 32 general purpose
working registers, three flexible timer/counters with
compare modes, internal and external interrupts, serial
programmable USART, a byte-oriented 2-wire serial
interface, SPI serial port, a 6-channel 10-bit A/D converter
(8-channels in TQFP and QFN/MLF packages),
programmable watchdog timer with internal oscillator, and
five software selectable power saving modes. The device
operates between 1.8-5.5 volts.
By executing powerful instructionsina singleclock cycle,the
device achieves throughputs approaching 1 MIPS per MHz,
balancing power consumption and processing speed.
2. System Overview
Following fig shows steps of our project in first photo
customer enter the password. In next customer enter the
quantity of milk .In last details of customer and quantity of
milk this data saved on web server.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2061
When tanker is reached to dealer’s dairy, password and
quantity of milk is entered using keypad by the dealers. This
data displayed on LCD. This data compared with data saved
in microcontroller of that particular dealer. If entered
password is correct then signal is provided to DC valve and
Flow sensor. If password is wrong then DC valve is closed
and milk will not provide to the dealers. In our project using
this keypad dealer will enter their password and quantity of
milk as per the requirement the password and quantity of
milk entered by dealer is display on LCD.. The quantity of
milk taken by dealer and other detailsaretransferredto web
server using Wi-Fi. In our system Wi-Fi is provided by Wi-Fi
module. All details like quantity of milk taken bydealer,milk
remain in tanker,
3. CONCLUSIONS
In our project details of customers or dairies to whom
milk supply provided by the farm arerequiretoregistered in
main farm. Specific password is provided to the each
customer. The details of customer are saving on the web
server of the farm.
Daily record of quantity of milk taken by customer,
how much milk is remain in tanker and total bill of that
customer etc. This all data updated and save on the web
server of the main farm.
Our project is useful for milk transportation and
security. Also useful for other liquid transportation like
petrol, diesel. Illegal activities related with milk are avoided
in our project hence security is high. Transparency is
maintain between dealers and main farm, means how much
milk is distributed among dealers and how much milk is
remained in the tanker. Also reduces manual work related
with maintaining records, calculation etc.
REFERENCES
[1]Milk ProductMonitoring SystemUsingDSPProcessor
D. Vennila1 and K. Ramya2
1 Assistant Professor, Department of ECE, Kings College
of Engineering, Thanjavur.
2 P.G. Scholar (VLSI Design), Department of ECE, Kings
College of Engineering, Thanjavur
[2] A Wireless Electronic Monitoring System for
Securing Milk from Farm to Processor (2017).
Lindsay Hopper, Fred A Payne, Chris Thompson, Suraj
M.
Alexander,

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IRJET- Wireless Electronic Monitoring System for Securing Milk from Farm to Processor

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2059 Wireless Electronic Monitoring System for Securing Milk from Farm to Processor Madhura S. Bhosale1, Dipali D. Jadhav2, Bhakti G. Kulkarni3, Rohini. P. Onkare4 1,2,3BE E&tc Student, Sangli 4Assistant Professor, Dept. of Electronics and Telecommunication Engineering, PVPIT Budhgaon, Maharashtra, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The current manual methods of securing milk are paper intensive and prone to errors. The bulk milk transportation sector requires a security enhancement that will both reduce recordingerrorsandenablenormaltransport activities to occur while providing security against unauthorizedaccess. Milktransportationcompaniescurrently use voluntary seal programs that utilize plastic, numbered seals on milk transport tank openings. Our group has developed a Milk Transport Security System which is an electromechanical access control and communication system that assures the secure transport of milk, milk samples, milk data, and security data between locations and specifically between dairy farms, transfer stations, receiving stations, and milk plants. It includes a security monitoring system installed on the milk transport tank, a hand held device, optional printers, data server, and security evaluation software. The system operates automatically and requires minimal or no attention by the bulk milk hauler/sampler. The system is compatible with existing milk transport infrastructure, and has the support of the milk producers, milk transportation companies, milk marketing agencies, and dairy processors. The security protocol developed is applicable for transport of other bulk foods both nationally and internationally. This system adds significantly to the national security infrastructure for bulk food transport. We are currently demonstrating the system in central Kentucky and will report on the results of the demonstration Key Words: security, avoid unauthorised access, transport, enhancement. 1. INTRODUCTION Bulk milk transporters currentlyusedutilizeplastic,number seal on tanker openings. Seal number identifiers are recorded as they are applied to opening as seal are broken during routine transportation activities, seal number are accumulated. Some companies require that broken seals be maintained. These sealing systems are problematic in that they are prone to record keeping errors and maintaining a broken seals is burdensome. It is not uncommon to have numerous broken seals for a single load of milk. Current bulk milk records are primarily handwritten. The level of detail associated with record maintained of bills of loading. For each tanker or load of milk is inconsistent and prone to inaccuracies. The maintenance of records is critical to provide for adequate trace back of milk pertinent information related to each dairy is maintain within these records. Similar to the seal information, these records are error prone and legibility is often a concern. Recording mistakes, mathematical errors and misplaced tickets are common place. Our project is applicable mainly in liquid transportation industries. 1.1. Methodology Firstly the details of dealer must register in farm.Passwords are provided to all dealers who take milk from farm. The milk is transported from main farm to multiple dealers via tanker. Dealers take milk as per their requirement from tanker using specific passwordgivenby farm.Theproject set up is place on tanker. The various devicesusedinourproject like Microcontroller, Wi-Fi module, Flow sensor, DC valve etc. Above figure shows the block diagram of project. 1.2 WIFI Module It employs a 32-bit RISC CPU based on the Tensilica Xtensa L106 running at 80 MHz (or over clocked to 160 MHz). It has a 64 KB boot ROM, 64 KB instruction RAM and 96 KB data RAM. External flash memory can be accessed through SPI. ESP8266 module is low cost standalone wireless transceiver that can beusedforend-pointIoTdevelopments. To communicate with the ESP8266 module, microcontroller needs to use set of AT commands. Microcontroller communicates with ESP8266-01 moduleusingUARThaving specified Baud rate. The ESP8266 Wi-Fi Module is a self- contained SOC with integrated TCP/IP protocol stack that can give any microcontroller access to your Wi-Fi network.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2060 The ESP8266 is capable of either hosting an application or offloading all Wi-Fi networking functions from another application processor. The quantity of milk taken by dealer and other details are transferred to web server using Wi-Fi. In our system Wi-Fi is provided by Wi-Fi module. 1.3 Web Server The primary function of a web server is to store, process and deliver web pages to clients.[2] The communication between client and server takes place using the Hypertext Transfer Protocol (HTTP).Pagesdelivered are most frequently HTML documents, which may include images, sheets and scripts in addition to the text content.. The details of customer or dealers and password given by main farm are saved in web server when tanker reach the customer, they enters the given password and quantity of milk they required. The controller compare password and information saved in web server. Quantity of milk taken by customer in all over month is saved in web server. hence calculation get easy for billing purpose. 1.4 ATmega328p The ATmega328 is a single-chip microcontrollercreated by Atmel in the megaAVR family (later Microchip Technology acquired Atmel in 2016). It has a modified Harvard architecture 8-bit RISC processor core The high-performance MicrochippicoPower8-bitAVRRISC- based microcontroller combines 32KB ISP flash memory with read-while-write capabilities, 1024B EEPROM, 2KB SRAM, 23 general purpose I/O lines, 32 general purpose working registers, three flexible timer/counters with compare modes, internal and external interrupts, serial programmable USART, a byte-oriented 2-wire serial interface, SPI serial port, a 6-channel 10-bit A/D converter (8-channels in TQFP and QFN/MLF packages), programmable watchdog timer with internal oscillator, and five software selectable power saving modes. The device operates between 1.8-5.5 volts. By executing powerful instructionsina singleclock cycle,the device achieves throughputs approaching 1 MIPS per MHz, balancing power consumption and processing speed. 2. System Overview Following fig shows steps of our project in first photo customer enter the password. In next customer enter the quantity of milk .In last details of customer and quantity of milk this data saved on web server.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 04 | Apr 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2061 When tanker is reached to dealer’s dairy, password and quantity of milk is entered using keypad by the dealers. This data displayed on LCD. This data compared with data saved in microcontroller of that particular dealer. If entered password is correct then signal is provided to DC valve and Flow sensor. If password is wrong then DC valve is closed and milk will not provide to the dealers. In our project using this keypad dealer will enter their password and quantity of milk as per the requirement the password and quantity of milk entered by dealer is display on LCD.. The quantity of milk taken by dealer and other detailsaretransferredto web server using Wi-Fi. In our system Wi-Fi is provided by Wi-Fi module. All details like quantity of milk taken bydealer,milk remain in tanker, 3. CONCLUSIONS In our project details of customers or dairies to whom milk supply provided by the farm arerequiretoregistered in main farm. Specific password is provided to the each customer. The details of customer are saving on the web server of the farm. Daily record of quantity of milk taken by customer, how much milk is remain in tanker and total bill of that customer etc. This all data updated and save on the web server of the main farm. Our project is useful for milk transportation and security. Also useful for other liquid transportation like petrol, diesel. Illegal activities related with milk are avoided in our project hence security is high. Transparency is maintain between dealers and main farm, means how much milk is distributed among dealers and how much milk is remained in the tanker. Also reduces manual work related with maintaining records, calculation etc. REFERENCES [1]Milk ProductMonitoring SystemUsingDSPProcessor D. Vennila1 and K. Ramya2 1 Assistant Professor, Department of ECE, Kings College of Engineering, Thanjavur. 2 P.G. Scholar (VLSI Design), Department of ECE, Kings College of Engineering, Thanjavur [2] A Wireless Electronic Monitoring System for Securing Milk from Farm to Processor (2017). Lindsay Hopper, Fred A Payne, Chris Thompson, Suraj M. Alexander,