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Industrial Automation using IoT
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 205 Industrial Automation using IoT BhosaleKiran Uttam1,Galande Abhijeet Baspusaheb2,Jadhav Pappu Shivaji3, Prof.Pisal.R.S.4 1,2,3B.E ,Dept. of E&tc Engineering, S.B. patil college,Indapur ,Maharashtra, India Prof. Pisal.R.S, Dept. of E&tc Engineering, S.B. patil college,Indapur, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract: Internet of things(ioT) is rapidly incresasing technology.IOT is the network of physical objects or things embeded with electronic software, sensors, and networkconnectivitywhichenablesthese objects to collect and exchange data. In this paper, we are developing a system which will automatically monitor the industrial applications and generate Alerts/Alarms or take intelligent decisions using concept of IoT. Safety from leaking of raw gas and fire are the most important requirements of home and industries security system for people. A traditional security system gives the signals in terms of alarm. Keywords: (Arduino UNO R3, Sensor, DC motor driver, DC Motor, WiFi module ESP8266). 1. INTRODUCTION Automation is one of the incerasing need with in industries as well as for domsatic applications.Automatio reduces the human effords by replacing the human effords by system which are self operated, The Intenet is one way of he growing platfrom for automation,through which new advancedment are made through which on easily monitor as well control the system using internet.As we are making use of Internet the system becomes secured and live data monitoring is also possible using IoT sysytem. Withinindustriesthevarioushazardousgasare being processed, hence to provide security to those employ working within those industreis, it becomes important issue to work on their security,If leakage of gas takes place then these system alerts by turning ON alram which notifies the employers. This system also helps us take some crucial decision from any point of the world within internet network.Wifi shield isbeingusedtoactasservicepoint between network and connecting network. 1.1 Problem Statement To build the system which can monitor the sensor data and upload it over internet and also capable of taking some curical decision within industries using the IoT. Literature Survey Industrial AutomationUsingInternetofThings (IOT) In this paper, theyaredevelopingasystemwhich will automatically monitor the industrial applications and generate Alerts/Alarms or take intelligent decisions using concept ofIoT.[1].RASPBERRYPIAND IOT BASED INDUSTRIAL AUTOMATION . IOT is achieved by using local networking standards and remotely controlling and monitoring industrial device parameters by using Raspberry Pi and Embedded web server Technology. Raspberry Pi module consists of ARM11 processor and Real Time Operating system whereas embedded web server technology is the combination of embedded device and Internet
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 206 technology .Using embedded web server along with raspberry pi it is possible to monitor and control industrial devices remotely by using local internet browser.[2]AREVIEWONINDUSTRIALAUTOMATION USINGIOT.They havedevelopednewtechnologiesthat have allowed us to move from the First generation of the Internet into the current transition into the Fourth generation. This generation has been propelled by the concept of the Internet of Things (IoT). [3] IOT BASED AUTOMATED TEMPERATURE AND HUMIDITY MONITORING AND CONTROL In this paper, a raspberry pi running with Linux OS coded with C++ program that retrieves the temperature as well as humidity readings and these values are sensed and sent to the internet. [4] I NDUSTRIAL TEMPERATURE MONITORING AND CONTROL SYSTEM THROUGH ETHERNET LAN This paper presents a PC based temperature monitoring and control system using virtual instrumentation, LabVIEW. Data acquisition is an important role in industry in order to ensure the quality of service. Temperature sensor measures the temperature and produce correspondinganalogsignal which is further processed by the microcontroller.The simulator acquires data from the microcontroller through Ethernet port. The data will be displayed on the LCD in microcontroller and PC monitor. Automation and control can be done with the help of control circuitry. [5]. 2.1. BLOCK DIAGRAM The system is consist of ardunio boardUNOR3 which use controller.To acess the internet networkwe requier the internet connectivity which provided by WiFi module ESP8266.To sense gas leakage with in industries we used the MQ-6 gas sensor. For alerting we used the Buzzer, to monitor the temperature the LM35 tempreature sensor also used along with it.To monitor the live data we used the application called ardunio and thing speak server. To monitor the data the values of sensor are uploaded over the thing speak server throughwhichthecontrollingofvarious devices is also possibl. The common Acess point like router is used to provide the internet connetivity for system as well for user is used like router. Fig-Block Diagram 2.2. WORKING Intiailly the values of Thing speak server are being cleared sothatpreviousvaluesdoes notrequired to be stored after each restart.Then the vitriuno app is started andsimultaneouslythewifimoduleispowered and connection is established between Wifi module and acess ponit throughwhchcanuploadandacessthe sensor value over internet. The control taken throgh the user are send by virtuino application and uploaded over the Thing Speak server then from thing srever thecontroller retrives the data through WiFI module and performs the requied action, depending on the control signal provided by the user.
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 207 3. HARDWARE COMPONENTS 3.1.Ardunio UNOR3 The Ardunio UNO is a microcontroller board based on ATmega328. It has 14 digital input/output pins(of which 6 can be used as PWM outputs),6 analog inputs. .A 16MHz ceramic resonator,a USb connection a power jack, an ICSP header and a reset button. It consist everything needed to support connect it to a computer with a USB cable or power it with a AC to DC adapter or battery to get started. 3.2 DRIVER CIRCUIT The driver circuit will help us to ON and OFF the switch which ultimately start or stop the motor. The driver circuit will get input from ardunio UNO board and it will act on device driver circuit which will operate on 230V AC supply. 3.3. WIi-Fi Module (ESP8266) .The WiFi module used in our system will help us to operate the web page for a customer. The customer can set a particular threshold vaue to limit the meter reading through these which will be interfaced with the help of MAX232 to ardunio UNO board. 3.4 TEMPRATURE SENSOR The LM35 datasheet specifies that this IC is precision integrated circuit temperature sensor whose output voltage is linearily proportional to the Celsius(centrigrade) temperature. The LM35 thus has an advantage over linear temperature sensors calibrated in 0Kelvin , as the user is not required to substract a large constant voltage from its output to obtain convienet Ceni-gradescallin.TheLM35doesnot require anyexternalcalibrationortrimmingtoprovide
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 06 | June-2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 208 typical accuracy of +1/0C at room temperature and +3/4/0C over a full -550Cto+1500Ctemperaturerange. 4.VIRTINUO APPLICATION IMAGES 4.1.Control of DC motor anddisplayingwaterlevel- . 4.2.Control of Blub and display for temprature . 5. CONCLUSION We conclude that by implenting these system we can acess the live data and also control the device interdaced with our system. 5. REFRENCES [1] Li Da Zu” Internet of Things in industries: A Survey” IEEE transaction on Industrial on Industrial informatica, vol,no, November 2014 [2] Sadeque RezakhanProfessorDr.M.S.Bhat“GUI based Industrial Monitoring and control system” IEEE paper,2014 [3] Ayman Sleman and Reinhard Moeller “Integration of wireless sensor network services into other Home and Industrial networks””IEEE paper. [4] Rajeev Piyare and Sengo Ro Lee” Smart home control and monitoring system using smart phone”ICCA 2013 ASTL Vol.24,pp.83-86,2013 © SERSC 2013.
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