Unit No:02
Energy Conversion Devices
Prof. Yash B. Parikh
M.Tech (Computer Integrated Manufacturing)
B.E.(Mechanical Engineering)
Assistant Professor
Department of Mechanical Engineering
Air Compressors
2
Air Compressors
3
 A compressor is a machine capable of compressing
and delivering the air at desires pressure.
 It is driven by a prime mover (Engine or an electric
motor).
 A compressor takes in atmospheric air,
compresses it and delivers the high pressure air
to a receiver(storage vessel) from which it may be
conveyed by a pipeline.
Applications of Compressed Air
4
• For operating pneumatic hand tools such as drills.
• Painting and Spraying.
• For driving mining tools.
• To supply the air in blast furnace.
• To operate air brakes in automobiles.
• To inflate automobile tiers.
• To clean machines and work shop floor.
Applications of Compressed Air
5
• Refrigerators and Air conditioners.
• Gas turbine power plants.
• Conveying materials like sand and concrete along a
pipe.
• Driving Air Motors.
Classification of Air Compressors
6
Positive Displacement Type of Air Compressors
7
 Reciprocating Compressors :
In industry, these are the most widely used.
• They work on the principles of a
bicycle pump.
Reciprocating Compressors
8
Reciprocating Compressors
9
• It has a piston sliding in a cylinder similar to
I.C.Engines.
• The air is compressed due to positive displacement.
• They can produce large pressure ratios with low
volume flow rate.
• They are of two types :
i) Single Acting Reciprocating Compressor
ii) Multistage Compressor
Single Stage v/s Multistage Compressors
10
• A compressor is considered to be single stage when
the entire compression is accomplished with a single
cylinder.
• The compression of air in single stage has many
disadvantages and its use is limited where low
delivery pressure is required.
• Advantages of multistage compression is that it
provides a facility to install an inter cooler between
the stages.
Single Stage v/s Multistage Compressors
11
• Less power is required to deliver the same quantity
of air at the same delivery pressure.
• Better lubrication due to lower temperature.
• Multistage are used for high pressures and have
lower discharge temperature (140 to 160 C)
compared to single stage (205 to 240 C)
• A multistage compression is more efficient and
mostly employed for high pressures.
Single Acting Reciprocating Air Compressors
12
Rotary Compressors
13
Rotary Compressors
14
• Rotary compressors have rotors in place of pistons
and gives a continuous pulsation free discharge.
• They operate at high speed and generally provide
higher throughput than reciprocating compressors.
• Their capital costs are low, they are compact in size,
have low weight, and are easy to maintain.
• For this reason they have gained popularity with
industry.
Dynamic Compressors
15
• In this type of compressor the air is not trapped
within the specified boundaries, but it flows at a
steady rate continuously.
Centrifugal Compressor :
Centrifugal Compressor
16
• The centrifugal air compressor is a dynamic
compressor.
• It consists of an impeller which rotates at a very high
speed (as high as 30,000 rpm).
• Which produces centrifugal head on the air within
and causes the air to flow from surroundings axially.
• Due to transfer of energy from a rotating impeller to
the air get compressed.
Centrifugal Compressor
17
• Centrifugal compressors are most frequently used for
medium volume and medium pressure air delivery.
• One advantage of a centrifugal pump is the smooth
discharge of the compressed air.
• The centrifugal force is utilized by the centrifugal
compressor.
• The air particles enter the eye of the impeller,
designated D.
• As the impeller rotates, air is thrown against the
casing of the compressor.
Centrifugal Compressor
18
• The air becomes compressed as more and more air is
thrown out to the casing by the impeller blades.
• The air is pushed along the path designated A, B,
and C in Figure.
• The pressure of the air is increased as it is pushed
along this path.
• Centrifugal compressors can use a variety of blade
orientation including both forward and backward
curves as well as other designs.
• There may be several stages to a centrifugal air
compressor, and the result would be the same; a
higher pressure would be produced.

Energy conversion devices 05

  • 1.
    Unit No:02 Energy ConversionDevices Prof. Yash B. Parikh M.Tech (Computer Integrated Manufacturing) B.E.(Mechanical Engineering) Assistant Professor Department of Mechanical Engineering
  • 2.
  • 3.
    Air Compressors 3  Acompressor is a machine capable of compressing and delivering the air at desires pressure.  It is driven by a prime mover (Engine or an electric motor).  A compressor takes in atmospheric air, compresses it and delivers the high pressure air to a receiver(storage vessel) from which it may be conveyed by a pipeline.
  • 4.
    Applications of CompressedAir 4 • For operating pneumatic hand tools such as drills. • Painting and Spraying. • For driving mining tools. • To supply the air in blast furnace. • To operate air brakes in automobiles. • To inflate automobile tiers. • To clean machines and work shop floor.
  • 5.
    Applications of CompressedAir 5 • Refrigerators and Air conditioners. • Gas turbine power plants. • Conveying materials like sand and concrete along a pipe. • Driving Air Motors.
  • 6.
    Classification of AirCompressors 6
  • 7.
    Positive Displacement Typeof Air Compressors 7  Reciprocating Compressors : In industry, these are the most widely used. • They work on the principles of a bicycle pump.
  • 8.
  • 9.
    Reciprocating Compressors 9 • Ithas a piston sliding in a cylinder similar to I.C.Engines. • The air is compressed due to positive displacement. • They can produce large pressure ratios with low volume flow rate. • They are of two types : i) Single Acting Reciprocating Compressor ii) Multistage Compressor
  • 10.
    Single Stage v/sMultistage Compressors 10 • A compressor is considered to be single stage when the entire compression is accomplished with a single cylinder. • The compression of air in single stage has many disadvantages and its use is limited where low delivery pressure is required. • Advantages of multistage compression is that it provides a facility to install an inter cooler between the stages.
  • 11.
    Single Stage v/sMultistage Compressors 11 • Less power is required to deliver the same quantity of air at the same delivery pressure. • Better lubrication due to lower temperature. • Multistage are used for high pressures and have lower discharge temperature (140 to 160 C) compared to single stage (205 to 240 C) • A multistage compression is more efficient and mostly employed for high pressures.
  • 12.
    Single Acting ReciprocatingAir Compressors 12
  • 13.
  • 14.
    Rotary Compressors 14 • Rotarycompressors have rotors in place of pistons and gives a continuous pulsation free discharge. • They operate at high speed and generally provide higher throughput than reciprocating compressors. • Their capital costs are low, they are compact in size, have low weight, and are easy to maintain. • For this reason they have gained popularity with industry.
  • 15.
    Dynamic Compressors 15 • Inthis type of compressor the air is not trapped within the specified boundaries, but it flows at a steady rate continuously. Centrifugal Compressor :
  • 16.
    Centrifugal Compressor 16 • Thecentrifugal air compressor is a dynamic compressor. • It consists of an impeller which rotates at a very high speed (as high as 30,000 rpm). • Which produces centrifugal head on the air within and causes the air to flow from surroundings axially. • Due to transfer of energy from a rotating impeller to the air get compressed.
  • 17.
    Centrifugal Compressor 17 • Centrifugalcompressors are most frequently used for medium volume and medium pressure air delivery. • One advantage of a centrifugal pump is the smooth discharge of the compressed air. • The centrifugal force is utilized by the centrifugal compressor. • The air particles enter the eye of the impeller, designated D. • As the impeller rotates, air is thrown against the casing of the compressor.
  • 18.
    Centrifugal Compressor 18 • Theair becomes compressed as more and more air is thrown out to the casing by the impeller blades. • The air is pushed along the path designated A, B, and C in Figure. • The pressure of the air is increased as it is pushed along this path. • Centrifugal compressors can use a variety of blade orientation including both forward and backward curves as well as other designs. • There may be several stages to a centrifugal air compressor, and the result would be the same; a higher pressure would be produced.