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ELECTRIC ARC WELDING:

Presentation by
Syed Waseem Haider
OUTLINE:
 What is arc welding?
 Can we join two different metal
parts?
Components of arc welding
When welding not allowed?
 Importance of arc welding
 Successful welding
 Safety
What Is Electric Arc Welding?
Arc welding is the process by which two
metal parts are joined by melting the parts
at the points of contact.
Can We Join Two Different Metal Parts?

NO…………

Because Metal parts should be the same.
If not then the one part will melt slowly
rapidly than the other one.
Components of arc welding:
Work piece or base metal
Electrode
Electrode holder
Electrode lead(cable)
Welding table
Work peace Lead(cable)
Plug to power source
Input power lead(cable)
When welding not allowed?
If temperature is below 25 degree c and
Humidity is above 70%, then welding will
be not allowed.
Cracks and rust will take place
Importance Of Welding?
Welding is using in different ways….
Water supply(Pipe lines)
Traveling(cars, buses etc)
Electricity supply(Towers)
Defence(Tanks etc)
Successful welding?
Successful welding depends on the
following factors:
Correct welding current:
Correct current selection for a
particular job is an important factor in
arc welding.
Electrode Size (mm)

Current Range (Amp)

2.5

65 to 90

3.2

110 to 130

4.0

140 to 165

5.0

170 to 260
Electrodes Size:
The size of the electrode generally
depends on the thickness of the section
being welded, and the thicker the section
the larger the electrode required.
Average Thickness of Plate Maximum Recommended
or
Electrode Diameter
Section
1.5 to 2.0 mm

2.5 mm

2.0 to 5.0 mm

3.2 mm

5.0 to 8.0 mm

4.0 mm
Correct Travel Speed:
The electrode should be moved along in
the direction of the joint being welded.

Electrode Size
(mm)

Electrode
Length (mm)

Run Length
(mm)

4.0

350

175(min) and
300(max)

3.2

350

125(min) and
225(max)

2.5

350

100(min) and
225(max)
Correct preparation of work to
be welded:
Correct equipment
Correct method

Correct angle of electrode to
work:
Angle should not be 90
Arc Welding Safety:
Some potential hazards are given below.
Arc rays
Noise
Electric shock
Fumes and gases
Protective clothes
Arc rays:
Welding arc is brighter than the sun, so it
can harm your eye site
It can even burn your eyes and skin
Glasses can save your eye site
Noise:
Loud noise can harm your hearing capability.
Noise can be controlled by using ear plugs
and air muffs.
Electric shock:
Electric shock can even kill you, so dont
touch any live electric parts
Must insulate yourself by protective clothes
Fumes and gases:
Fumes and gases can harm you.
Ventilation must be there in the welding
room, so that fumes and gases can exhaust
outside
Keep your head out of the range of
dangerous gases
Protective clothes:
Clothes can protect you from rays
Insulate yourself by wearing clothes, so no
fear of shock
THIS INCLUDES THE PRESENTATION

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Electric arc welding

  • 1. ELECTRIC ARC WELDING: Presentation by Syed Waseem Haider
  • 2. OUTLINE:  What is arc welding?  Can we join two different metal parts? Components of arc welding When welding not allowed?  Importance of arc welding  Successful welding  Safety
  • 3. What Is Electric Arc Welding? Arc welding is the process by which two metal parts are joined by melting the parts at the points of contact.
  • 4. Can We Join Two Different Metal Parts? NO………… Because Metal parts should be the same. If not then the one part will melt slowly rapidly than the other one.
  • 5. Components of arc welding: Work piece or base metal Electrode Electrode holder Electrode lead(cable) Welding table Work peace Lead(cable) Plug to power source Input power lead(cable)
  • 6.
  • 7. When welding not allowed? If temperature is below 25 degree c and Humidity is above 70%, then welding will be not allowed. Cracks and rust will take place
  • 8. Importance Of Welding? Welding is using in different ways…. Water supply(Pipe lines) Traveling(cars, buses etc) Electricity supply(Towers) Defence(Tanks etc)
  • 9. Successful welding? Successful welding depends on the following factors: Correct welding current: Correct current selection for a particular job is an important factor in arc welding. Electrode Size (mm) Current Range (Amp) 2.5 65 to 90 3.2 110 to 130 4.0 140 to 165 5.0 170 to 260
  • 10. Electrodes Size: The size of the electrode generally depends on the thickness of the section being welded, and the thicker the section the larger the electrode required. Average Thickness of Plate Maximum Recommended or Electrode Diameter Section 1.5 to 2.0 mm 2.5 mm 2.0 to 5.0 mm 3.2 mm 5.0 to 8.0 mm 4.0 mm
  • 11. Correct Travel Speed: The electrode should be moved along in the direction of the joint being welded. Electrode Size (mm) Electrode Length (mm) Run Length (mm) 4.0 350 175(min) and 300(max) 3.2 350 125(min) and 225(max) 2.5 350 100(min) and 225(max)
  • 12. Correct preparation of work to be welded: Correct equipment Correct method Correct angle of electrode to work: Angle should not be 90
  • 13. Arc Welding Safety: Some potential hazards are given below. Arc rays Noise Electric shock Fumes and gases Protective clothes
  • 14. Arc rays: Welding arc is brighter than the sun, so it can harm your eye site It can even burn your eyes and skin Glasses can save your eye site
  • 15. Noise: Loud noise can harm your hearing capability. Noise can be controlled by using ear plugs and air muffs.
  • 16. Electric shock: Electric shock can even kill you, so dont touch any live electric parts Must insulate yourself by protective clothes
  • 17. Fumes and gases: Fumes and gases can harm you. Ventilation must be there in the welding room, so that fumes and gases can exhaust outside Keep your head out of the range of dangerous gases
  • 18. Protective clothes: Clothes can protect you from rays Insulate yourself by wearing clothes, so no fear of shock
  • 19. THIS INCLUDES THE PRESENTATION

Editor's Notes

  1. eari