Objectives

    •To parallelize the fibers of card sliver and align them to
    the axes of the sliver through drafting process.
    •To improve the regularity in sliver weight per unit length
    though doubling of sliver.
    •To mix different slivers to give a homogenous blended
    sliver.
    •To straighten out the fiber and improve the fiber extent.
    •To improve uniformity and evenness so that the final
    sliver become more regular resulting uniform yarn.



Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                           GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
Drawing
                                Breaker draw frame
During this process 8 slivers produced by carding machine are
parallelized to produce one sliver.




                                Finisher draw frame.
It is done to give further strength and stability to the sliver. The
drawn sliver from breaker draw frame is again drawn. In this
process the sliver drawn in the breaker draw frame further used.

Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                           GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
The machinery in use for breaker
 drawing frame

•LDO/25 ( manufacturer– Lakshmi industries)
•LDO/6 ( manufacturer – Lakshmi industries )




 Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                            GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
Features of LDO/25
    •Maximum speed – 400 metre per minute
    •No. Of card sliver – 8
    •No. Of heads – 2
    •Drafting system – 3 over 5
    •Diameter of top roll – 40 mm
    •Pressure of top roll – 68 – 72 kg
    •Capacity of the can – 3000 m

•Production capacity for 30s count sliver (at 85% efficiency )
– 765 kg sliver/shift/machine.
•Time taken to fill one can of 3000 m – 10 minutes.

  Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                             GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
Stop motion in LDO/25 Breaker
   drawing frame
1. Electrical creel stop motion: if broken sliver passes
   through the pair of drawing frame the drawing frame will
   automatically stop.
2. Full can stop motion: if pre-set length of sliver is
   delivered in the can drawing frame will automatically
   stop.
3. If the door of machine is opened while the machine is
   running the machine will automatically stop.
4. Calendar roll lapping stop motion: in case of sliver
   lapping over the calendar roll the machine will stop.
  Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                             GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
Features of LDO/6
     •Drafting system – 3 over 3
     •Can size – 24 * 42 inch
     •No. Of heads – 2
     •No. Of card slivers per head – 8
     •Maximum speed – 600 metre per minutes

•Production capacity for 30s count ( at 85% efficiency )
– 1100 kg/shift/drawing frame



 Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                            GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
Difference between Stop motions
of LDO/25 & LDO/6
   The stop motion of LDO/6 is similar to the LDO/25,
   the only difference being the LDO/6 starts
   automatically once the stoppage causing problem is
   sorted out.




Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                           GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
Machinery used for finisher draw frame
 LRSB – 851 (RIETER)
Features of LRSB – 851 (RIETER)
   •Drafting system – 3 over 3
   •Total draft – 8
   •Number of head – 1
   •Number of card sliver feed – 8
   •Can size – 20*40 inch
   •Number of motors – 4
   •Diameter of top roll – 38mm
   •Diameter of calendar roll – 55 mm

• Production capacity of the finisher drawing frame – 850
kg/shift/drawing frames
 Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                            GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
Stop motion for LRSB – 851

1. Can change stop motion: After the can is filled and another
   vacant can is not available the machine will stop for itself
   unless the empty can is made available.
2. If the door of machine is opened while the machine is running
   the machine will automatically stop.
3. Electrical creel stop motion.
4. Full can stop motion.
5. Calendar roll lapping stop motion.




 Sunday, October 23, 2011   TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
                            GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE

Drawing

  • 1.
    Objectives •To parallelize the fibers of card sliver and align them to the axes of the sliver through drafting process. •To improve the regularity in sliver weight per unit length though doubling of sliver. •To mix different slivers to give a homogenous blended sliver. •To straighten out the fiber and improve the fiber extent. •To improve uniformity and evenness so that the final sliver become more regular resulting uniform yarn. Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 2.
    Drawing Breaker draw frame During this process 8 slivers produced by carding machine are parallelized to produce one sliver. Finisher draw frame. It is done to give further strength and stability to the sliver. The drawn sliver from breaker draw frame is again drawn. In this process the sliver drawn in the breaker draw frame further used. Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 3.
    The machinery inuse for breaker drawing frame •LDO/25 ( manufacturer– Lakshmi industries) •LDO/6 ( manufacturer – Lakshmi industries ) Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 4.
    Features of LDO/25 •Maximum speed – 400 metre per minute •No. Of card sliver – 8 •No. Of heads – 2 •Drafting system – 3 over 5 •Diameter of top roll – 40 mm •Pressure of top roll – 68 – 72 kg •Capacity of the can – 3000 m •Production capacity for 30s count sliver (at 85% efficiency ) – 765 kg sliver/shift/machine. •Time taken to fill one can of 3000 m – 10 minutes. Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 5.
    Stop motion inLDO/25 Breaker drawing frame 1. Electrical creel stop motion: if broken sliver passes through the pair of drawing frame the drawing frame will automatically stop. 2. Full can stop motion: if pre-set length of sliver is delivered in the can drawing frame will automatically stop. 3. If the door of machine is opened while the machine is running the machine will automatically stop. 4. Calendar roll lapping stop motion: in case of sliver lapping over the calendar roll the machine will stop. Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 6.
    Features of LDO/6 •Drafting system – 3 over 3 •Can size – 24 * 42 inch •No. Of heads – 2 •No. Of card slivers per head – 8 •Maximum speed – 600 metre per minutes •Production capacity for 30s count ( at 85% efficiency ) – 1100 kg/shift/drawing frame Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 7.
    Difference between Stopmotions of LDO/25 & LDO/6 The stop motion of LDO/6 is similar to the LDO/25, the only difference being the LDO/6 starts automatically once the stoppage causing problem is sorted out. Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 8.
    Machinery used forfinisher draw frame LRSB – 851 (RIETER) Features of LRSB – 851 (RIETER) •Drafting system – 3 over 3 •Total draft – 8 •Number of head – 1 •Number of card sliver feed – 8 •Can size – 20*40 inch •Number of motors – 4 •Diameter of top roll – 38mm •Diameter of calendar roll – 55 mm • Production capacity of the finisher drawing frame – 850 kg/shift/drawing frames Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
  • 9.
    Stop motion forLRSB – 851 1. Can change stop motion: After the can is filled and another vacant can is not available the machine will stop for itself unless the empty can is made available. 2. If the door of machine is opened while the machine is running the machine will automatically stop. 3. Electrical creel stop motion. 4. Full can stop motion. 5. Calendar roll lapping stop motion. Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE