Loom is machine or device which is used to produce woven fabric. It is the central point of whole process of cloth production. In other word, a loom is a mechanism or tool used for weaving yarn and thread into textiles. Looms vary in a wide assortment of sizes. They come in huge free standing hand looms, tiny hand-held frames, to vast automatic mechanical tools. A loom can as well pertain to an electric line construction like that of a wiring loom. The main task of looms is to clutch the twist threads under pressure to enable the progress of interweaving of the woof strands. The loom's system and exact form can differ to some extent; however it still performs the basic application.
Loom is machine or device which is used to produce woven fabric. It is the central point of whole process of cloth production. In other word, a loom is a mechanism or tool used for weaving yarn and thread into textiles. Looms vary in a wide assortment of sizes. They come in huge free standing hand looms, tiny hand-held frames, to vast automatic mechanical tools. A loom can as well pertain to an electric line construction like that of a wiring loom. The main task of looms is to clutch the twist threads under pressure to enable the progress of interweaving of the woof strands. The loom's system and exact form can differ to some extent; however it still performs the basic application.
Effect of chemical treatments on the characteristics of regular and compact c...eSAT Journals
Abstract An investigation on the physical properties of compact and conventional spun yarns following chemical treatments is reported. In this research, the effect of chemical finishing treatments namely, scouring, hypochlorite bleaching, peroxide bleaching, mercerising and dyeing on the yarn characteristics of 30 Ne regular and compact ring spun yarns has been studied. The results showed that whilst tenacity of treated yarns rose, elongation fell with the exception of slack mercerising treatment. Work of rupture was significantly higher than that of control for slack mercerised samples. With the exception of slack mercerised yarns there was no measurable difference in initial modulus of yarns. While bleached yarns samples showed somewhat poor abrasion resistance, the other treated yarns did not show any change in abrasion resistance. All the treatments had led to an increase in yarn friction. Slack mercerisation treatment had led to a significant increase in shrinkage and the shrinkage values were identical in both conventional and compact yarns. The other treatments had resulted in lower shrinkage values. Compression was found to be greater for compact yarns in untreated state and all the treatments had lowered the compression. Compressional energy (WC) was found to be the highest for compact mercerised yarn. Scanning electron micrographs showed clearly the improved hairiness and bulk in compact yarns. Keywords: Pneumatic Compact Spinning, Conventional Ring Spinning, Yarn Physical Properties, Kawabata Analysis, Scouring, Hypochlorite Bleach, Hydrogen Peroxide Bleach, Mercerization, Reactive Dyes.
Spinning is the first steps of textile product processing. The process of making yarns from the textile fiber is called spinning. There are various types of spinning techniques for producing various types of yarn.
Effect of chemical treatments on the characteristics of regular and compact c...eSAT Journals
Abstract An investigation on the physical properties of compact and conventional spun yarns following chemical treatments is reported. In this research, the effect of chemical finishing treatments namely, scouring, hypochlorite bleaching, peroxide bleaching, mercerising and dyeing on the yarn characteristics of 30 Ne regular and compact ring spun yarns has been studied. The results showed that whilst tenacity of treated yarns rose, elongation fell with the exception of slack mercerising treatment. Work of rupture was significantly higher than that of control for slack mercerised samples. With the exception of slack mercerised yarns there was no measurable difference in initial modulus of yarns. While bleached yarns samples showed somewhat poor abrasion resistance, the other treated yarns did not show any change in abrasion resistance. All the treatments had led to an increase in yarn friction. Slack mercerisation treatment had led to a significant increase in shrinkage and the shrinkage values were identical in both conventional and compact yarns. The other treatments had resulted in lower shrinkage values. Compression was found to be greater for compact yarns in untreated state and all the treatments had lowered the compression. Compressional energy (WC) was found to be the highest for compact mercerised yarn. Scanning electron micrographs showed clearly the improved hairiness and bulk in compact yarns. Keywords: Pneumatic Compact Spinning, Conventional Ring Spinning, Yarn Physical Properties, Kawabata Analysis, Scouring, Hypochlorite Bleach, Hydrogen Peroxide Bleach, Mercerization, Reactive Dyes.
Spinning is the first steps of textile product processing. The process of making yarns from the textile fiber is called spinning. There are various types of spinning techniques for producing various types of yarn.
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Weaving-bsl
1. Weaving
•“A textile craft in which two distinct sets of yarns or
threads are interlaced to form a fabric or cloth. The threads
which run lengthways are called the warp and the threads which
run across from side to side are the weft or filling.”
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
2. Weaving
•Machineries Used:
Manufacturer Model Reed space No. Of
machines
Picanol Optimax Single width 85” 12
Sulzer – Ruti P 7100 Single width 85” 76
Sulzer – Ruti P 7100 Double width 153” 16
Sulzer – Ruti G 6200 Single width 85” 36
Total no. Of machine 140
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
3. Weaving
Accumulators:
Following models of accumulators are used:
Technomatex – Futura (Switzerland)
IWF – Sweden
ROJ – Electrotex AT – 1200
VIRIEL – Technomatex
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
4. Weaving
Accumulator Setting:
Electronic head of Accumulator has one ON/OFF switch & 4
settings are there,
1. Setting of winding Speed by a set screw.
2. Intensity of photocell can be changed according to type of weft
yarn Texture or spun.
3. Amount of yarn wound on winding head by altering the position
of photocell by the help of rotating screw arranged with Rack-
Pinion system.
4. NT / RT setting
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
5. Weaving
Important mechanism of weaving:
WARP INSERTION SHEDDING
MECHANISM MECHANISM
BEAT UP TAKE UP
MECHANISM MECHANISM
LET OFF PICK FINDING
MECHANISM MECHANISM
STOP MOTION
MECHANISM
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
6. Weaving
Technical specifications of P 7100 weaving machines:
The machine handles practically all types of yarns: spun yarn,
filament yarn, fancy yarn etc.
In the weft the machine processes staple fiber yarns from Nm
0.5-160 and continuous filament yarns from 5000-10.8 denier.
Weft density is between 0.83-181.5 picks/cm. Maximum weft
insertion rate 1200 meter / min. and speed upto 400 rpm.
Can work for upto four different weft colours.
Nominal width 190-540 cm.
Machine design is extremely compact.
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
7. Weaving
Technical specification of G 6200 weaving machines:
Nominal width of the machine is 220 cms.
Can work for upto four different weft colours.
Stabuli jacquard for construction of selvadge.
Maximum weft insertion rate 900 – 1100 metre per minute.
Maximum working speed is 400 rpm.
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
8. Weaving
Light signals in use:
Blue light blinking: warp thread breakage.
Yellow light blinking: weft threads breakage.
Yellow and red light blinking: shut down via emergency switch.
Red light: mechanical fault.
Red light blinking when machine is working: electronic
projectile detector or weft detector switched off.
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
9. Weaving
Sensors and stop motion:
Projectile sensor: It is a metallic sensor situated at the receiving
side and it senses that projectile is reaching at correct angle or not.
Let – off sensor: P7100 provides electronic let off. If tension in
warp sheet decreases the sensor senses it by suitable arrangement
and motor regulates warp sheet accordingly
Weft sensor: To sense the presence and absence of weft supply at
receiving side.
Angle sensor: To stop the loom at correct angle at particular
degree
Warp stop motion: Electrical warp stop motion work together
with drop pin attachments
Sunday, October 23, 2011 TEXTILE INTERNSHIP- DILIP SINGH, KUMAR SARVESH, PRASHANT
GAURAV & RAJEEV SHARAN/ DFT-05/ NIFT BANGALORE
