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Product Analysis & Development
This document provides an analysis of developing a men's formal shirt product. It discusses objectives of learning the product development process. Key activities included fabric and trim selection, testing, sample development, and production planning. Details are given on the shirt components, selected cotton-poly fabric, and sourcing of materials. The development plan, patterns, production process, marker planning, manpower planning, and costing are outlined to provide an overview of analyzing and creating the shirt product.
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Product Analysis & Development
- 1. PODUCT ANALYSIS AND DEVELOPMET PRESENTED BY: MUKESH KUMAR RAJEEV SHARAN 1 DEPARTMENT OF FASHION TECHNOLOGY
- 2. OBJECTIVES To have a learning experience of all the activities involved with the execution of an order in an apparel company To learn about the sourcing procedure, lead times and cost factors. To learn the analysis of a product and its development process. 2 DEPARTMENT OF FASHION TECHNOLOGY
- 3. INTRODUCTION learning experience of analysing and developing a product. Main activities Fabric selection Trims selection Fabric and trims testing Development of sample Production planning 3 DEPARTMENT OF FASHION TECHNOLOGY
- 4. SAMPLE INTRODUCTION Family: Shirt Line Group: Formal Target: Men & Boys Brand: Auburn Hill Manufacturer: Arvind Mills Pvt Ltd Size: 44 4 DEPARTMENT OF FASHION TECHNOLOGY
- 5. SAMPLE COMPONENTS Collar Collar Stand Yoke Back Front Sleeve Cuff Front Placket Sleeve Placket Pocket 5 DEPARTMENT OF FASHION TECHNOLOGY
- 6. FABRIC FABRIC: Woven CONSTRUCTION: Plain Weave (Fill-A-fill) FIBRE CONTENT: 60-40 Cotton-poly EPI-PPI: 150-80 6 DEPARTMENT OF FASHION TECHNOLOGY
- 7. REASONS FOR SELECTION Elaborate sewing operation in the garment. Basic garment type (also can be referred as classic) for manufacturing units- providing the opportunity for basic operations of formal shirt. Presence of various design elements like lap-felt seam with Dual needle Chain stitch, will give us opportunity to learn more in comparison to the normal operations in the formal shirt. Construction of fabric 7 DEPARTMENT OF FASHION TECHNOLOGY
- 8. PREPARING A DEVELOPMENTPLAN STUDY OF THE GARMENT DISPATCH SOURCING OF CONVERSION OF MATERIALS FINAL PRODUCT PATTERN TESTING DEVELOPMENT 8 DEPARTMENT OF FASHION TECHNOLOGY
- 9. APPROACHES DESIGN STUDY MATERIAL REQUIREMENT 9 DEPARTMENT OF FASHION TECHNOLOGY
- 10. RAW MATERIALS FABRIC GARMENT TRIMS PACKING TRIMS DEPARTMENT OF FASHION TECHNOLOGY 10
- 11. SOURCING TOTAL COST /SHIRT SUPPLIER NAME DESCRIPTION COST (INR) UNIT CONS./SHIRT COST/SHIRT (INR) (INR) FABRIC 60-40 cotton poly 80/meter 1.8 144 148.32 Plastic Buttons 12L 72/bag 12 6.00 6.18 SEAFULL PACIFIC LTD Plastic Buttons 10L 60/bag 3 1.25 1.29 MADURA COATS PVT LTD Thread 85/box 76 12.16 12.53 INDIA DYNA SALES - INDIA Fusing 7000/roll 0.23 15.87 16.35 Main Label 0.55/pc 1 0.55 0.55 EMJAY NARROW WOVEN Wash Care label 0.5/pc 1 0.50 0.50 FABRICS Content label 0.45/pc 1 0.45 0.45 Size label 0.3/pc 1 0.30 0.30 Butterfly 0.85/pc 1 0.850 0.85 PVC Patti 2.8/pc 1 2.800 2.80 Paper Patti 0.38/pc 1 0.380 0.38 Tissue Paper 1.57/pc 1 1.57 1.57 SHREYA GRAPHICS Back Support 3.2/pc 1 3.200 3.20 Poly bag 2.2/pc 1 2.200 2.20 Hang Tag 2.000/pc 1 2.000 2.00 Barcode Stickers 1.000/pc 1 1.000 1.00 Brass Pin 0.15/pc 5 0.75 0.75 Collar Inlay Bone 1.00/pc 2 2.00 2.00 Metal Clips 0.40/pc 4 1.60 1.60 Loop Pins 0.40/pc 1 0.40 0.40 Price Tag 0.50/pc 1 0.50 0.50 MANU GRAPHICS - Carton/Pre-pack sticker 0.83 1 0.830 0.83 BANGALORE GIRIRAJ PACKAGING - Carton Box 75.00 0.050 3.750 3.75 BANGALORE 11 MADEIRA - BANGALORE Embroidery Thread DEPARTMENT OF FASHION 89.00 15.000 1.335 1.34 TECHNOLOGY 211.64
- 12. DEVELOPMENT OF PATTERNS DEPARTMENT OF FASHION TECHNOLOGY 12
- 13. PRODUCT PROCESS PROCESS FABRIC AUDIT SPREADING CUTTING SEWING FINISHING PACKING DEPARTMENT OF FASHION TECHNOLOGY 13
- 14. PRODUCTION PLANNING PROCESS MAN POWER STORES PLANNING MARKER PLANNING LINE PLANNING PLANNING DEPARTMENT OF FASHION TECHNOLOGY 14
- 15. MARKER PLANNING •EachLay consist 50 plies 20 lays 38 44 44 38 30 lays 40 42 42 40 DEPARTMENT OF FASHION TECHNOLOGY 15
- 16. MAN POWER PLANNING DEPARTMENT OPERATOR HELPER SUPERVISOR ADMINISTRATION HEAD Fabric Storage - 4 1 2 MRP 1 1 data entry operator Trim Stores 4 1 21MRP 1 data entry operator Spreading 4 1 1 2 data entry 1 Cutting 6 1 1 operators Cut parts 20 1 Inspection Ticketing & 10 1 bundling Sewing 126 15 3 2 IE engineer 1 1 data entry operator Warehouse 4 1 1 PPC 4 1 PM & CAD 2 1 2 costing executive 1 1 PM master DEPARTMENT OF FASHION TECHNOLOGY 16
- 17. COSTING •Labor Cost A grade o/p cost B grade o/p cost helper supervisor TOTAL SEWING 158400 38880 18000 11520 226800 SPREADING 3024 630 2307.36 5961.36 CUTTING 6000 750 2403.5 9153.5 INSPECTION 6120 255 816 7191 TICKETING 3060 255 816 4131 TOTAL 164400 51084 19890 17862.86 253236.9 Labor cost/shirt= Rs25.33 Material cost/shirt= Rs 211.64 Margins= 10% Direct cost of shirt= Rs. 260.67 DEPARTMENT OF FASHION TECHNOLOGY 17
- 18. Thank you DEPARTMENT OFFASHION TECHNOLOGY 18
Editor's Notes
- #9 Rotating tubes with text(Intermediate)To reproduce the first shape effect on this slide, do the following:On the Home tab, in theSlides group, click Layout, and then click Blank.On the Insert tab, in the Illustrations group, click Shapes, and then under Rectangles click Rectangle (first option from the left). On the slide, drag to draw a rectangle.Select the rectangle. Under DrawingTools, on the Format tab, in the Size group, do the following: In the ShapeHeight box, enter 0.75”.In the ShapeWidth box, enter 7.42”.Drag the rectangle above the middle of the slide, and then align the right edge with the right edge of the slide.Under DrawingTools, on the Format tab, in the ShapeStyles group, click ShapeEffects, point to Reflection, and then under ReflectionVariations click TightReflection, touching.On the Home tab, in the bottom right corner of the Drawing group, click the Format Shape dialog box launcher. In the Format Shape dialog box, click Fill in the left pane, select Gradient fill in the Fill pane, and then do the following:In the Type list, select Linear.In the Direction list, select LinearUp (second row, second option from the left).Under Gradient stops, click Add gradient stop or Remove gradient stop until four stops appear in the slider.Also under Gradient stops, customize the gradient stops as follows:Select the first stop in the slider, and then do the following:In the Position box, enter 0%.Click the button next to Color, and then under ThemeColorsclick Blue, Accent 1, Lighter 40%(fourth row, fifth option from the left).Select the next stop in the slider, and then do the following: In the Position box, enter 26%.Click the button next to Color, and then under ThemeColorsclick White, Background 1, Darker 5% (second row, first option from the left).Select the next stop in the slider, and then do the following:In the Position box, enter 80%.Click the button next to Color, and then under ThemeColorsclick Black, Text 1, Lighter 50% (second row, second option from the left).Select the last stop in the slider, and then do the following: In the Position box, enter 100%.Click the button next to Color, and then under ThemeColorsclick White, Background 1, Darker 35% (fifthrow, first option from the left).Also in the FormatShape dialog box, click LineColor in the left pane. In the LineColor pane, select Noline.Also in the FormatShape dialog box, click Shadow in the left pane. In the Shadow pane, click the button next to Presets, under Outer click OffsetCenter, and then do the following:In the Transparency box, enter 60%.In the Size box, enter 102%.In the Blur box, enter 5 pt.In the Angle box, enter 0°In the Distance box, enter 0 pt.On the slide, select the rectangle. On the Home tab, in the Clipboard group, click the arrow to the right of Copy, and then click Duplicate.Select the second, duplicate rectangle. Under DrawingTools, on the Format tab, in the ShapeStyles group, click ShapeEffects, point to Reflection, and then click NoReflection.On the Home tab, in the bottom right corner of the Drawing group, click the FormatShape dialog box launcher. In the FormatShape dialog box, click Fill in the left pane. In the Fill pane, click the button next to Direction, and then click LinearDown (first row, second option from the left).Also in the FormatShape dialog box, click Shadow in the left pane. In the Shadow pane, click the button next to Presets, and then under NoShadow click NoShadow.On the slide, drag the second rectangle until it is directly on top of the first rectangle.On the Home tab, in the Editing group, click Select, and then click Selection Pane.In the Selection and Visibility pane, press and hold CTRL, and then select both rectangles. On the Home tab, in the Drawing group, click Arrange, point to Align, and then do the following:Click Align Selected Objects.Click Align Center.Click Align Middle. To reproduce the first text effect on this slide, do the following:On the Insert tab, in the Text group, click TextBox. On the slide, drag to draw a text box.Enter the first line of text on the slide, and then select the text. On the Home tab, in the Font group, do the following:In the Font list, select Trebuchet MS.In the FontSize box, enter 26.Click Bold.Click the arrow next to FontColor, and then under Theme Colors click Black, Text 1, Lighter 25% (fourth row, second option from the left)On the Home tab, in the Paragraph group, click AlignTextLeft to align the text left in the text box.On the slide, select the text box. Under DrawingTools, on the Format tab, in the WordArtStyles group, click TextEffects, point to Shadow, and then click ShadowOptions. In the FormatTextEffects dialog box, in the Shadow pane, click the button next to Presets, under Inner click Inside Diagonal Bottom Left (third row, first option from the left), and then do the following:Click the button next to Color, and then under Theme Colors click White, Background 1 (first row, first option from the left).In the Transparency box, enter 21%.In the Blur box, enter 5 pt.In the Angle box, enter 90°.In the Distance box, enter 4 pt.On the slide, drag the text box onto the second (top) rectangle. To animate the first shape and text effects on this slide, do the following:In the Selection and Visibilitypane, select the third object in the list (the first rectangle you created). On the Animations tab, in the Advanced Animation group, click Add Animation, and then under Entrance click Float In.Also on the Animations tab, in the Animation group, click Effect Options, and then click Float Down.Also on the Animations tab, in the Timing group,do the following:In the Start list, select WithPrevious.In the Duration box, enter 1.00 second.In the Selection and Visibility pane, select the second object in the list (the second rectangle you created). On the Animations tab, in the Advanced Animation group, click Add Animation, and then under Entrance click Fade.Also on the Animations tab, in the Timing group, do the following:In the Start list, select AfterPrevious.In the Duration box, enter 1.00 second.In the Selection and Visibility pane, select the first object in the list (text box). On the Animations tab, in the Advanced Animation group, click Add Animation, and then under Entrance click Wipe.Also on the Animations tab, in the Animation group, click Effect Options, and then click From Top.Also on the Animations tab, in the Timing group, do the following:In the Start list, select WithPrevious.In the Duration box, enter 1.00 second.To reproduce the other animated shapes and text on this slide, do the following:Press and hold CTRL, and then in the Selection and Visibility pane, select the two rectangles and the text box. On the Home tab, in the Clipboard group, click the arrow to the right of Copy, and then click Duplicate.With the second group of objects still selected on the slide, drag them under the first group of objects, aligning the right edge of the rectangles with the right edge of the slide.With the second group of objects still selected on the slide, on the Home tab, in the Clipboard group, click the arrow to the right of Copy, and then click Duplicate.With the third group of objects still selected on the slide, drag them under the second group of objects, aligning the right edge of the rectangles with the right edge of the slide.Click in the second and third duplicate text boxes and edit the text.To reproduce the background effects on this slide, do the following:Right-click the slide background area, and then click Format Background. In the Format Background dialog box, click Fill in the left pane, select Gradient fill in the Fill pane, and then do the following:In the Type list, select Radial.Click the button next to Direction, and then click From Center (third option from the left).Under Gradient stops, click Add gradient stop or Remove gradient stop until two stops appear in the slider.Also under Gradient stops, customize the gradient stops that you added as follows:Select the first stop in the slider, and then do the following:In the Position box, enter 0%.Click the button next to Color, and then under Theme Colors click White, Background 1, Darker 50% (fifth row, first option from the left).Select the last stop in the slider, and then do the following: In the Position box, enter 100%.Click the button next to Color, and then under Theme Colors click Black, Text 1, Lighter 5% (fifth row, second option from the left).
- #10 Stacked blocks with text(Intermediate) To reproduce the shape effects on this slide, do the following:On the Home tab, in theSlides group, click Layout, and then click Blank.On the Home tab, in the Drawing group, click Shapes, and then under Rectangles click Rectangle (first option from the left). On the slide, drag to draw a rectangle. Under Drawing Tools, on the Format tab, in the Size group, click the Size and Position dialog box launcher. In the Format Shape dialog box, click Size in the left pane. In the Size pane, do the following:Under Size and rotate, in the Height box, enter 1.75”.In the Width box, enter 1.75”.Also in the Format Shape dialog box, click Position in the left pane. in the Positionpane, do the following:In the Horizontal box, enter 1.76”. In the From box, click Top Left Corner.In the Vertical box, enter 3.17”. In the From box, click Top Left Corner.Also in the Format Shapedialog box, click Fill in the left pane. In the Fill pane, select Solid fill, click the button next to Colors, and then clickMore Colors. In the Colors dialog box, on the Custom tab, enter values for Red: 223, Green: 96, Blue: 93.Also in the Format Shapedialog box, click Line Color in the left pane, and then select No line. Also in the Format Shapedialog box, click Shadow in the left pane, and then do the following in the Shadow pane:Click the button next to Presets, and then under Outer click Offset Diagonal Bottom Left (first row, third option from the left). In the Transparency box, enter 70%.In the Size box, enter 110%.In the Blur box, enter 28 pt. In the Angle box, enter 190°.In the Distance box, enter 20 pt. Also in the Format Shapedialog box, click 3-D Format in the left pane, and then do the following in the 3-D Format pane:Under Depth, in the Depth box, enter 130 pt. Under Surface, click the button next to Material, and then under Standard click Warm Matte (second option from the left). Click the button next to Lighting, and then under Neutral click Three Point (first row, first option from the left). Also in the Format Shapedialog box, click 3-D Rotation in the left pane. In the 3-D Rotation pane, click the button next to Presets, and then under Parallel click Isometric Top Up (first row, third option from the left). Select the rectangle. On the Home tab, in the Clipboard group, click the arrow to the right of Copy, and then click Duplicate. Select the second (duplicate) rectangle. Under Drawing Tools, on the Format tab, in the Size group, click the Size and Position dialog box launcher. In the Format Shape dialog box, click Position in the left pane. In the Positionpane, do the following:In the Horizontal box, enter 4.23”. In the From box, click Top Left Corner.In the Vertical box, enter 3.17”. In the From box, click Top Left Corner. Also in the Format Shape dialog box, click Fill in the left pane. In the Fill pane, select Solid fill, click the button next to Color, and then click More Colors. In the Colors dialog box, on the Custom tab, enter values for Red: 247, Green: 154, and Blue: 91.Select the second rectangle. On the Home tab, in the Clipboard group, click the arrow to the right of Copy, and then click Duplicate. Select the third rectangle. Under Drawing Tools, on the Format tab, in the Size group, click the Size and Position dialog box launcher. In the Format Shape dialog box, click Position in the left pane. In the Positionpane, do the following:In the Horizontal box, enter 3”. In the From box, click Top Left Corner.In the Vertical box, enter 1”. In the From box, click Top Left Corner.Also in the Format Shape dialog box, click Fill in the left pane. In the Fill pane, select Solid fill, click the button next to Color, and then click More Colors. In the Colors dialog box, on the Custom tab, enter values for Red: 93, Green: 199, and Blue: 217.Also in the Format Shape dialog box, click Shadow in the left pane. In the Shadow pane, click the button next to Presets, and then click No Shadow. To add text to this slide, do the following: On the Insert tab, in the Text group, click Text Box. Enter text in the text box, select the text, and then on the Home tab, in the Font group, select Franklin Gothic Medium Cond from the Font list and then select 40 from the Font Size list.On the Home tab, in the Paragraph group, click Center to center the text in the text box.Select the text box. Under Drawing Tools, on the Format tab, in the WordArt Styles group, click the FormatTextEffects dialog box launcher. In the FormatTextEffects dialog box, click Text Fill in the left pane. In the Text Fill pane, select Solid fill, click the button next to Color, and then under Theme Colors click Black, Text 1 (first row, second option from the left).Also in the FormatTextEffects dialog box, click Text Box in the left pane. In the Text Box pane, under Text layout, in the Text direction list, select Rotate all text 90°.Also in the FormatTextEffects dialog box, click 3-D Rotation in the left pane. In the 3-D Rotation pane, click the button next to Presets, and then under Parallel click Isometric Top Up (first row, third option from the left). Under Drawing Tools, on the Format tab, in the bottom right corner of the Size group, click the Size and Position dialog box launcher. In the Format Shape dialog box, click Position in the left pane. In the Positionpane, do the following:In the Horizontal box, enter 2.21”.In the Vertical box, enter 3.35”.Drag the square blue adjustment handles on the top and bottom of the text box to adjust the height so that the text is centered on the top face of the red cube. Select the text box. On the Home tab, in the Clipboard group, click the arrow to the right of Copy, and then click Duplicate. Click in the second text box and edit the text.Select the second text box. Under Drawing Tools, on the Format tab, in the WordArt Styles group, click the FormatTextEffects dialog box launcher. In the FormatTextEffects dialog box, click Text Box in the left pane. In the Text Box pane, under Text layout, in the Text direction list, select Horizontal.Also in the FormatTextEffects dialog box, click 3-D Rotation in the left pane. In the 3-D Rotation pane, click the button next to Presets, and then under Parallel click Isometric Left Down (first row, first option from the left). Under Drawing Tools, on the Format tab, in the bottom right corner of the Size group, click the Size and Position dialog box launcher. In the Format Shape dialog box, click Position in the left pane. In the Positionpane, do the following:In the Horizontal box, enter 3.75”.In the Vertical box, enter 4.77”.Drag the square blue adjustment handles on the left and right of the second text box to adjust the width so that the text is centered on the bottom left face of the orange cube. Select the second text box. On the Home tab, in the Clipboard group, click the arrow to the right of Copy, and then click Duplicate. Click in the third text box and edit the text.Select the third text box. Under Drawing Tools, on the Format tab, in the WordArt Styles group, click the FormatTextEffects dialog box launcher. In the FormatTextEffects dialog box, click 3-D Rotation in the left pane. In the 3-D Rotation pane, click the button next to Presets, and then under Parallel click Isometric Right Up (first row, second option from the left). Under Drawing Tools, on the Format tab, in the Size group, click the Size and Position dialog box launcher. In the Size and Position dialog box, on the Positiontab, do the following:In the Horizontal box, enter 3.81”.In the Vertical box, enter 2.59”. Drag the square blue adjustment handles on the left and right of the third text box to adjust the width so that the text is centered on the bottom right face of the blue cube. To reproduce the background effects on this slide, do the following:On the Design tab, in the Background group, click Background Styles, and then click Format Background. In the Format Background dialog box, click Fill in the left pane, select Gradient fill in the Fill pane, and then do the following:In the Type list, select Radial.Click the button next to Direction, and then click From Center (third option from the left).Under Gradient stops, click Add gradient stops or Remove gradient stops until two stops appear in the slider.Also under Gradient stops, customize the gradient stops as follows:Select the first stop in the slider, and then do the following: In the Position box, enter 0%.Click the button next to Color, and then under Theme Colors click White, Background 1 (first row, first option from the left).In the Transparency box, enter 0%. Select the next stop in the slider, and then do the following: In the Position box, enter 100%.Click the button next to Color, and then under Theme Colors click White, Background 1, Darker 35% (fifth row, first option from the left).In the Transparency box, enter 0%.