Presentation on forward feed &backward feed of combingKATHAMAHANTY
Combing is a process that improves fiber quality by removing short fibers and impurities. It produces a clean, parallel sliver. There are two types of combing feeds: forward (concurrent) and backward (counter). Forward feed has a higher production rate but lower quality, while backward feed has a lower production rate but higher quality. The document discusses combing process sequences, important terms, noil elimination theories for both feed types, and how feed length and detaching length impact noil percentage. Backward feed results in more combing action and higher quality sliver and noil than forward feed.
A roving frame produces rovings of cotton and synthetic fibers through a process of drafting, twisting, and winding. It attenuates sliver through multiple drafting zones to form rovings of the required count. A flyer inserts twist into the roving as it is wound onto bobbins. Modern roving frames can achieve higher production rates through increased flyer speeds up to 1400 rpm and delivery speeds up to 40 m/min. They also have improved drafting systems and flyer designs for better fiber control and a wider draft range.
Drawframe is one of the important machines in yarn spinning line. It is prepared for combining and drawing slivers and removing card irregularities of textile fibres.
This document provides information about different types of warping processes and warping machines. It discusses beam warping, patterned band warping, and ball warping. It describes the components and functions of direct and sectional warping machines. Direct warping machines wind yarn directly onto beams while sectional warping machines produce beams in two stages by first winding yarn onto a drum and then rewinding onto a beam. Maintaining uniform tension and spacing of yarn ends is important for producing quality warps. Common faults like broken ends, uneven beams, and snarl formations are also summarized along with their causes and remedies.
The document discusses the key components and processes of a speed frame machine. It describes the functions of creeling, drafting, twisting, building, and winding processes to attenuate sliver and produce roving. The drafting system and its roller configuration is explained. Common issues like irregular roving, breakages, and machine faults are also summarized.
This document provides information about the operating principles and components of a ring frame spinning machine. The key points are:
- Roving bobbins are fed into the drafting system where they are attenuated to the final yarn count. The drafting system plays an important role in yarn uniformity.
- After drafting, the spindle imparts twist to the thin ribbon of fibers to provide strength. Each rotation of the ring traveler produces a twist in the yarn as it is wound onto the tube on the spindle.
- The ring traveler, guided by the spinning ring, moves around the high-speed spindle to wind the yarn without a drive of its own. This converts the roving into a twisted
This presentation discusses yarn geometry and various types of yarns. It defines textiles and yarn, and classifies yarns into continuous filament, staple, core spun, novelty, stretch, and high bulk yarns. It describes the properties, structures, and manufacturing processes of these different yarns. The presentation also covers yarn designation, ideal yarn properties, fiber packing in yarns, optimum twist factor, twist contraction, and the basic geometry of twisted yarns.
Presentation on forward feed &backward feed of combingKATHAMAHANTY
Combing is a process that improves fiber quality by removing short fibers and impurities. It produces a clean, parallel sliver. There are two types of combing feeds: forward (concurrent) and backward (counter). Forward feed has a higher production rate but lower quality, while backward feed has a lower production rate but higher quality. The document discusses combing process sequences, important terms, noil elimination theories for both feed types, and how feed length and detaching length impact noil percentage. Backward feed results in more combing action and higher quality sliver and noil than forward feed.
A roving frame produces rovings of cotton and synthetic fibers through a process of drafting, twisting, and winding. It attenuates sliver through multiple drafting zones to form rovings of the required count. A flyer inserts twist into the roving as it is wound onto bobbins. Modern roving frames can achieve higher production rates through increased flyer speeds up to 1400 rpm and delivery speeds up to 40 m/min. They also have improved drafting systems and flyer designs for better fiber control and a wider draft range.
Drawframe is one of the important machines in yarn spinning line. It is prepared for combining and drawing slivers and removing card irregularities of textile fibres.
This document provides information about different types of warping processes and warping machines. It discusses beam warping, patterned band warping, and ball warping. It describes the components and functions of direct and sectional warping machines. Direct warping machines wind yarn directly onto beams while sectional warping machines produce beams in two stages by first winding yarn onto a drum and then rewinding onto a beam. Maintaining uniform tension and spacing of yarn ends is important for producing quality warps. Common faults like broken ends, uneven beams, and snarl formations are also summarized along with their causes and remedies.
The document discusses the key components and processes of a speed frame machine. It describes the functions of creeling, drafting, twisting, building, and winding processes to attenuate sliver and produce roving. The drafting system and its roller configuration is explained. Common issues like irregular roving, breakages, and machine faults are also summarized.
This document provides information about the operating principles and components of a ring frame spinning machine. The key points are:
- Roving bobbins are fed into the drafting system where they are attenuated to the final yarn count. The drafting system plays an important role in yarn uniformity.
- After drafting, the spindle imparts twist to the thin ribbon of fibers to provide strength. Each rotation of the ring traveler produces a twist in the yarn as it is wound onto the tube on the spindle.
- The ring traveler, guided by the spinning ring, moves around the high-speed spindle to wind the yarn without a drive of its own. This converts the roving into a twisted
This presentation discusses yarn geometry and various types of yarns. It defines textiles and yarn, and classifies yarns into continuous filament, staple, core spun, novelty, stretch, and high bulk yarns. It describes the properties, structures, and manufacturing processes of these different yarns. The presentation also covers yarn designation, ideal yarn properties, fiber packing in yarns, optimum twist factor, twist contraction, and the basic geometry of twisted yarns.
Picking Mechanism | Beat Up Mechanism | Over Picking Under Picking MechanismMd Rakibul Hassan
The document discusses weaving technology and describes different mechanisms involved. It focuses on picking and beat-up mechanisms. Picking inserts the weft thread through the warp shed and can be bidirectional or unidirectional. Beat-up drives the inserted weft to the fell of the cloth. There are different types of picking (over, under) and beat-up (single, double, cam) mechanisms that are suited to different fabric weights and loom styles. Faults like early/late picking and factors influencing beat-up force are also covered.
The document is a presentation about a draw frame machine. It defines a draw frame as a machine that blends, doubles and levels slivers of cotton by drafting and doubling them. It lists the key parts of the machine and describes the actions of drafting, doubling and drawing that take place. The tasks of the draw frame are to equalize, parallelize and blend slivers, while removing dust. The waste produced includes filter, clearer and sliver cut waste.
The compact spinning is a process where fiber strand drawn by drafting system is condensed before twisting it.Following methods are used by machine manufacturers to condense the fiber strand.
1. Aerodynamic condensing.
2. Mechanical condensing.
3. Magnetic condensing.
Compact spinning has a promising future because of the higher production and improved quality of compact yarns
The document discusses the key processes that take place in the blowroom of a yarn production facility. These include opening bales of fiber, cleaning the fiber through pre-cleaning and fine cleaning, removing dust, blending different fiber types, and evenly feeding the prepared fiber to the carding process. The goal of blowroom processes is to prepare fibers for subsequent processing while minimizing fiber loss and maintaining fiber quality.
Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)Shawan Roy
This document provides an overview of weft knitting machines, including single jersey, rib, and interlock machines. It defines knitting as a process of creating fabric by interlocking loops of yarn and describes the key components and functions of weft knitting machines. The document classifies weft knitting machines based on their frame design, number of needle beds, product type, and basic structure. It also outlines the features and components of single jersey, rib, and interlock circular knitting machines.
The document discusses the draw frame machine used in textile processing. It begins by outlining the objectives of studying the necessity, objectives, construction, and working of the draw frame. It then provides details on:
- The drawing process and how it elongates and levels slivers
- The objectives and functions of the draw frame machine
- The main sections of the draw frame including the creel, drafting, sliver condensing, and coiler sections
- Factors that influence drafting such as fiber properties, drafting arrangement design, and drafting conditions
- The behavior of fibers in the drafting zone and the role of fiber-fiber friction
- Types of irregularities that can occur during drafting
The
This document is an 11-page lab report on studying a flat bed knitting machine. It includes diagrams of the machine's yarn path, needle beds arranged in a V formation, and cam carriage system. The report describes the machine parts like the needle beds, yarn carriers, and different cams. It explains the knitting action where the needle butts are lifted and lowered by the cam system to transfer stitches and form new loops. The conclusion states that this experiment provided an introduction to flat bed knitting machine operations and settings that could help with industrial applications.
The document discusses multiphase weaving machines. It describes two principles of multiphase weaving: the filling direction shed wave principle and the warp direction shed wave principle. The filling direction principle involves forming multiple sheds in the filling direction to allow simultaneous insertion of multiple wefts. The warp direction principle involves opening multiple sheds simultaneously across the warp width. It then focuses on the M8300 multiphase weaving machine, which uses the warp direction principle to insert 4 picks simultaneously at speeds over 5000 m/min, significantly faster than single phase machines.
The document discusses the roving frame machine, which comes after the draw frame in the spinning process. The roving frame drafts sliver from draw frame cans into a thin roving strand and applies a light twist. It operates by drafting the sliver, guiding it through the flyer to apply twist, and winding the roved strand onto bobbins. While complicated, the roving frame produces packages of roving suitable for input to the ring frame. Efforts to eliminate this step have not succeeded due to the high drafts required in ring frames.
Flat knitting machines produce flat knitted fabrics using stationary needles and a moving cam system. There are two main types - V-bed machines with diagonally arranged needles and flat-bed machines with parallel needles. The machine components include the needle bed, cam boxes, and various cams to control needle movement and create different stitch types. Operators can selectively introduce knit, tuck, and miss stitches using different cam positions and high/low butt needles. The machine can produce two separate fabrics or a tubular fabric simultaneously through specialized cam and needle bed arrangements.
This presentation summarizes the Jacquard shedding mechanism. It introduces the four presenters and provides background on the Jacquard loom, which can produce complex woven designs through individual control of warp threads. The presentation then covers the scope of Jacquard shedding, including its ability to control thousands of yarns and produce intricate designs. It also classifies different types of Jacquard looms based on their lifting capacity, design capacity, shed formation, and other features. Key aspects of the single lift Jacquard mechanism are explained. Advantages and disadvantages of the Jacquard loom conclude the presentation.
The document discusses limitations of cam shedding systems when weaving designs with high numbers of picks in the repeat. For a 10-pick repeat design, 10 cams would be required, rotating at 1/10 the speed of the crank shaft. This results in a small dwell period of 48 degrees for each pick. As the number of picks increases, the cam contour becomes steeper, reducing the effective force on the follower and requiring higher operating forces. One solution is increasing the cam diameter to reduce the steepness of the cam contour, but this increases power needs and space requirements.
Rapier weaving is a shuttleless weaving technique where rigid or flexible rapiers carry the weft yarn through the shed. There are single and double rapier systems, with double being more common. In double systems, one rapier (giver) brings the yarn to the center and transfers it to the other rapier (taker) to carry to the other side. Dewas and Gabler systems differ in how the transfer occurs. Rapier machines are versatile and efficient with minimal stress on the weft yarn, resulting in high quality fabrics and low yarn breakage. Factors like machine speed, yarn properties, and shed formation affect yarn stresses.
The document discusses various aspects of automatic loom mechanisms, including:
1. It describes different types of weft replenishment mechanisms like mechanical, electrical, and photoelectric feelers and how they work to automatically detect when the weft yarn is running low and trigger a change.
2. It explains different weft patterning motions like weft mixing, drop box, and circular box motions that allow inserting different weft yarns to create patterns.
3. It provides details on how circular box and weft mixing motions work through lever mechanisms to rotate the boxes and change the inserted weft yarn every other pick.
The document provides an overview of the preparatory processes for weaving, including winding, warping, sizing, and drawing-in. It focuses on winding, describing the key components of a winding machine like the balloon breaker, tensioner, and clearer. The mechanisms of winding include unwinding from the supply package, tensioning and clearing the yarn, and building the wound package. Tension is important for winding density and removing defects, and can be achieved through multiplicative, additive, disc, or compensation tension devices. The target audience is third year textile engineering students.
The document discusses different types of pirns and bobbins used in weaving fabrics. It explains that pirns are tapered on one end and used in shuttle looms, while bobbins are uniform in shape and wound back and forth. The process of winding weft yarn onto pirns is described, including how the yarn is tensioned and wound half an inch at a time to create parallel coils. Advantages and disadvantages of using pirns compared to bobbins are provided.
This document discusses winding, which is an important operation in the spinning section that creates large yarn packages. It describes the three zones of winding and the two types of winding: spindle drive and friction drive. It also provides details on the components of an autoconer winding machine, including the cradle, drum, magazine, tension assembly, yarn clearer, and others. The working principle and requirements of the winding process are explained.
INTRODUCTION
The ring spinning will continue to be the most widely used form of spinning machine in the near future, because it exhibits significant advantages in comparison with the new spinning processes.
Following are the advantages of ring spinning frame
• It is universally applicable, i.e. any material can be spun to any required count
• It delivers a material with optimum characteristics, especially with regard to structure and strength.
• It is simple and easy to master
• The know-how is well established and accessible for everyone
This document describes an experiment on problems and maintenance of a rib circular knitting machine. It introduces the basic elements of the machine: needles, sinkers, and cams. The objectives are to understand how to set up the basic elements, perform maintenance, and understand their functions. It then describes the machine parts and provides step-by-step procedures for replacing broken needles, sinkers, and defective cams. The conclusion states the experiment teaches about problems, maintenance, and specifications of the rib circular knitting machine.
The document discusses the draw frame process and its components. A draw frame is used to improve the quality and evenness of carded sliver by straightening fibers, increasing parallelization and reducing weight variations. It works by drafting (attenuating) multiple input slivers through roller pairs to produce a single, more uniform output sliver. Key components include the drafting arrangement, which applies different levels of draft, and an auto-leveling system to compensate for input weight variations and maintain consistent output. The document provides details on draw frame components, working principles, objectives and the influence of drafting and doubling on sliver quality.
This document discusses the objectives, operating principles, and components of a draw frame used in yarn production. The main objectives of a draw frame are equalizing fiber distribution, parallelizing fibers, blending fibers, and removing dust. It operates by drafting multiple sliver feeds together using roller pairs with differential speeds. Key components discussed include the creel, drafting arrangement, dust removal, coiling, and monitoring/auto-leveling systems.
Picking Mechanism | Beat Up Mechanism | Over Picking Under Picking MechanismMd Rakibul Hassan
The document discusses weaving technology and describes different mechanisms involved. It focuses on picking and beat-up mechanisms. Picking inserts the weft thread through the warp shed and can be bidirectional or unidirectional. Beat-up drives the inserted weft to the fell of the cloth. There are different types of picking (over, under) and beat-up (single, double, cam) mechanisms that are suited to different fabric weights and loom styles. Faults like early/late picking and factors influencing beat-up force are also covered.
The document is a presentation about a draw frame machine. It defines a draw frame as a machine that blends, doubles and levels slivers of cotton by drafting and doubling them. It lists the key parts of the machine and describes the actions of drafting, doubling and drawing that take place. The tasks of the draw frame are to equalize, parallelize and blend slivers, while removing dust. The waste produced includes filter, clearer and sliver cut waste.
The compact spinning is a process where fiber strand drawn by drafting system is condensed before twisting it.Following methods are used by machine manufacturers to condense the fiber strand.
1. Aerodynamic condensing.
2. Mechanical condensing.
3. Magnetic condensing.
Compact spinning has a promising future because of the higher production and improved quality of compact yarns
The document discusses the key processes that take place in the blowroom of a yarn production facility. These include opening bales of fiber, cleaning the fiber through pre-cleaning and fine cleaning, removing dust, blending different fiber types, and evenly feeding the prepared fiber to the carding process. The goal of blowroom processes is to prepare fibers for subsequent processing while minimizing fiber loss and maintaining fiber quality.
Presentation on Weft Knitting Machine (Single Jersey, Rib & Interlock)Shawan Roy
This document provides an overview of weft knitting machines, including single jersey, rib, and interlock machines. It defines knitting as a process of creating fabric by interlocking loops of yarn and describes the key components and functions of weft knitting machines. The document classifies weft knitting machines based on their frame design, number of needle beds, product type, and basic structure. It also outlines the features and components of single jersey, rib, and interlock circular knitting machines.
The document discusses the draw frame machine used in textile processing. It begins by outlining the objectives of studying the necessity, objectives, construction, and working of the draw frame. It then provides details on:
- The drawing process and how it elongates and levels slivers
- The objectives and functions of the draw frame machine
- The main sections of the draw frame including the creel, drafting, sliver condensing, and coiler sections
- Factors that influence drafting such as fiber properties, drafting arrangement design, and drafting conditions
- The behavior of fibers in the drafting zone and the role of fiber-fiber friction
- Types of irregularities that can occur during drafting
The
This document is an 11-page lab report on studying a flat bed knitting machine. It includes diagrams of the machine's yarn path, needle beds arranged in a V formation, and cam carriage system. The report describes the machine parts like the needle beds, yarn carriers, and different cams. It explains the knitting action where the needle butts are lifted and lowered by the cam system to transfer stitches and form new loops. The conclusion states that this experiment provided an introduction to flat bed knitting machine operations and settings that could help with industrial applications.
The document discusses multiphase weaving machines. It describes two principles of multiphase weaving: the filling direction shed wave principle and the warp direction shed wave principle. The filling direction principle involves forming multiple sheds in the filling direction to allow simultaneous insertion of multiple wefts. The warp direction principle involves opening multiple sheds simultaneously across the warp width. It then focuses on the M8300 multiphase weaving machine, which uses the warp direction principle to insert 4 picks simultaneously at speeds over 5000 m/min, significantly faster than single phase machines.
The document discusses the roving frame machine, which comes after the draw frame in the spinning process. The roving frame drafts sliver from draw frame cans into a thin roving strand and applies a light twist. It operates by drafting the sliver, guiding it through the flyer to apply twist, and winding the roved strand onto bobbins. While complicated, the roving frame produces packages of roving suitable for input to the ring frame. Efforts to eliminate this step have not succeeded due to the high drafts required in ring frames.
Flat knitting machines produce flat knitted fabrics using stationary needles and a moving cam system. There are two main types - V-bed machines with diagonally arranged needles and flat-bed machines with parallel needles. The machine components include the needle bed, cam boxes, and various cams to control needle movement and create different stitch types. Operators can selectively introduce knit, tuck, and miss stitches using different cam positions and high/low butt needles. The machine can produce two separate fabrics or a tubular fabric simultaneously through specialized cam and needle bed arrangements.
This presentation summarizes the Jacquard shedding mechanism. It introduces the four presenters and provides background on the Jacquard loom, which can produce complex woven designs through individual control of warp threads. The presentation then covers the scope of Jacquard shedding, including its ability to control thousands of yarns and produce intricate designs. It also classifies different types of Jacquard looms based on their lifting capacity, design capacity, shed formation, and other features. Key aspects of the single lift Jacquard mechanism are explained. Advantages and disadvantages of the Jacquard loom conclude the presentation.
The document discusses limitations of cam shedding systems when weaving designs with high numbers of picks in the repeat. For a 10-pick repeat design, 10 cams would be required, rotating at 1/10 the speed of the crank shaft. This results in a small dwell period of 48 degrees for each pick. As the number of picks increases, the cam contour becomes steeper, reducing the effective force on the follower and requiring higher operating forces. One solution is increasing the cam diameter to reduce the steepness of the cam contour, but this increases power needs and space requirements.
Rapier weaving is a shuttleless weaving technique where rigid or flexible rapiers carry the weft yarn through the shed. There are single and double rapier systems, with double being more common. In double systems, one rapier (giver) brings the yarn to the center and transfers it to the other rapier (taker) to carry to the other side. Dewas and Gabler systems differ in how the transfer occurs. Rapier machines are versatile and efficient with minimal stress on the weft yarn, resulting in high quality fabrics and low yarn breakage. Factors like machine speed, yarn properties, and shed formation affect yarn stresses.
The document discusses various aspects of automatic loom mechanisms, including:
1. It describes different types of weft replenishment mechanisms like mechanical, electrical, and photoelectric feelers and how they work to automatically detect when the weft yarn is running low and trigger a change.
2. It explains different weft patterning motions like weft mixing, drop box, and circular box motions that allow inserting different weft yarns to create patterns.
3. It provides details on how circular box and weft mixing motions work through lever mechanisms to rotate the boxes and change the inserted weft yarn every other pick.
The document provides an overview of the preparatory processes for weaving, including winding, warping, sizing, and drawing-in. It focuses on winding, describing the key components of a winding machine like the balloon breaker, tensioner, and clearer. The mechanisms of winding include unwinding from the supply package, tensioning and clearing the yarn, and building the wound package. Tension is important for winding density and removing defects, and can be achieved through multiplicative, additive, disc, or compensation tension devices. The target audience is third year textile engineering students.
The document discusses different types of pirns and bobbins used in weaving fabrics. It explains that pirns are tapered on one end and used in shuttle looms, while bobbins are uniform in shape and wound back and forth. The process of winding weft yarn onto pirns is described, including how the yarn is tensioned and wound half an inch at a time to create parallel coils. Advantages and disadvantages of using pirns compared to bobbins are provided.
This document discusses winding, which is an important operation in the spinning section that creates large yarn packages. It describes the three zones of winding and the two types of winding: spindle drive and friction drive. It also provides details on the components of an autoconer winding machine, including the cradle, drum, magazine, tension assembly, yarn clearer, and others. The working principle and requirements of the winding process are explained.
INTRODUCTION
The ring spinning will continue to be the most widely used form of spinning machine in the near future, because it exhibits significant advantages in comparison with the new spinning processes.
Following are the advantages of ring spinning frame
• It is universally applicable, i.e. any material can be spun to any required count
• It delivers a material with optimum characteristics, especially with regard to structure and strength.
• It is simple and easy to master
• The know-how is well established and accessible for everyone
This document describes an experiment on problems and maintenance of a rib circular knitting machine. It introduces the basic elements of the machine: needles, sinkers, and cams. The objectives are to understand how to set up the basic elements, perform maintenance, and understand their functions. It then describes the machine parts and provides step-by-step procedures for replacing broken needles, sinkers, and defective cams. The conclusion states the experiment teaches about problems, maintenance, and specifications of the rib circular knitting machine.
The document discusses the draw frame process and its components. A draw frame is used to improve the quality and evenness of carded sliver by straightening fibers, increasing parallelization and reducing weight variations. It works by drafting (attenuating) multiple input slivers through roller pairs to produce a single, more uniform output sliver. Key components include the drafting arrangement, which applies different levels of draft, and an auto-leveling system to compensate for input weight variations and maintain consistent output. The document provides details on draw frame components, working principles, objectives and the influence of drafting and doubling on sliver quality.
This document discusses the objectives, operating principles, and components of a draw frame used in yarn production. The main objectives of a draw frame are equalizing fiber distribution, parallelizing fibers, blending fibers, and removing dust. It operates by drafting multiple sliver feeds together using roller pairs with differential speeds. Key components discussed include the creel, drafting arrangement, dust removal, coiling, and monitoring/auto-leveling systems.
This document provides information about draw frames and their purpose and function. It can be summarized as follows:
1) Draw frames are machines that combine, blend, level, and attenuate slivers through a series of roller pairs to improve sliver quality and evenness. This helps produce higher quality yarn.
2) The key objectives of draw frames are to equalize and parallelize fibers, blend slivers, and remove dust. This straightens and aligns fibers to improve uniformity.
3) Draw frames are necessary to parallelize fibers in carded slivers and blend the slivers. They help straighten fibers from their hooked shape into a parallel arrangement.
Chapter four draw fram.pptx for textile engineeringdejene1234567
The document discusses the objectives and components of a draw frame used in the textile industry. The key objectives of the draw frame are to improve material evenness, parallelize fibers, enable blending, and remove dust. The main components discussed include the creel, drafting system, delivery and coiling system, and monitoring/autolevelling systems. Modern draw frames often have a single delivery and use autolevellers to continuously adjust the draft to improve sliver evenness.
The draw frame is a machine that combines and draws out slivers of textile fibers to prepare them for spinning. It performs the process of drawing, which elongates and blends slivers by passing them through pairs of rollers that increase in speed. This straightens, levels, and aligns the fibers for further processing. The draw frame improves fiber uniformity and removes dirt and shortcomings from previous processing steps to produce slivers suitable for the next stage of spinning.
This document provides information about roving frames, including:
- Roving frames take sliver from draw frames and produce roved which is wound onto packages.
- They draft the sliver to a thin strand, impart twist for protection, and wind the roving onto packages.
- The key components are the drafting system, flyer, and bobbin rail which winds the roving in layers onto packages.
The document discusses the preparation of material for combing. It describes that card slivers alone are unsuitable for combing and must be further processed. It discusses two preparation methods - the conventional method using a sliver lap machine and ribbon lap machine, and the modern method using a draw frame and sliver doubling machine. Key points covered include the importance of an even batt thickness and fiber parallelization, as well as ensuring the majority of fibers have leading hooks for effective combing.
DRAFTING IN SPINNING PROCESS Principle of yarn manufacturing pdfVijay Prakash
Drafting in yarn manufacturing is the process of attenuating loose fibers called slivers by passing them through rollers. This straightens and makes the fibers more parallel. Drafting involves pulling fibers through rollers at different speeds to lengthen and thin them out. There are three types of drafts: mechanical draft from speed differences between rollers, actual/resultant draft accounting for slippage, and tension draft from fiber tension. Drafting arrangements, elements, and settings are important factors that influence yarn evenness and strength.
This document provides information about the jute spinning process. It discusses the objectives of spinning which are to reduce the weight of sliver, impart twist to form yarn, and wind the yarn onto bobbins. There are two main types of spinning - sliver spinning which produces yarn directly from sliver, and roving spinning which produces finer yarn from roving. The main tasks of the spinning frame are drafting, twisting, and winding. Drafting systems include slip draft, apron draft, and V-grooved roller draft. Twisting is imparted by the flyers and winding occurs on bobbins. The document also discusses machine parts, operations, and quality checks.
The document discusses the roving frame machine used in textile manufacturing. It begins by explaining the necessity of the roving process and the objectives of the roving frame. The key parts and operating zones of the machine are then described, including the creel, drafting arrangement, twist insertion via the flyer and spindle, and winding of roving onto bobbins. The document provides details on the operating sequence, process parameters like draft and twist levels, and the mechanical drive systems used in the machine.
1. A draw frame is a machine that combines, draws out, and levels sliver fibers to prepare them for spinning.
2. It performs several key functions including straightening, paralleling, blending, and removing irregularities from slivers of fibers like cotton.
3. The main actions involved are equalizing, parallelizing, blending, and dust removal through drafting, doubling, and drawing out the slivers between pairs of rollers that increase in speed.
The comber is a machine that prepares cotton fibers for spinning into yarn by removing short fibers and impurities. It improves the quality characteristics of yarns such as evenness, strength, and cleanliness. To achieve these quality improvements, the comber must eliminate short fibers, remaining impurities, and neps from the fiber material while forming an optimal sliver. Modern comber preparation systems use a draw frame followed by a sliver doubling machine like a UniLap to prepare uniform batts for feeding into rectilinear combers, which have stationary detaching rollers and swinging nippers to further clean and parallelize the fibers.
Drafting is the creation of a drawing or other graphical representation of a building, mechanical device or other structure for the purposes of determining how the device should be created. Drafting is used as a part of the design and fabrication processes. Drafting can be done by hand or using specially designed computer programs and mechanical drawings.
Drafting arrangement is the most important part of the machine. It influences mainly evenness and strength The following points are therefore very important
Drafting irregularities and their causes and remedies,Amount of draft and draft distribution on strand irregularity,Draft distribution,Recommended total draft range,Limitations of apron drafting and the scope for improvement.
The document discusses the combing process, which straightens and parallelizes fibers while removing short fibers and impurities. The objectives of combing are to remove neps, make fibers more parallel and straight, produce a uniform sliver of required length, and remove short fibers and remaining impurities. Factors that influence combing include machine settings, properties of the raw material like fiber length and stiffness, moisture content, and fiber preparation including parallelization.
This document discusses the draw frame process for manufacturing yarn. The draw frame passes sliver through pairs of rollers to elongate and combine multiple slivers. This straightens and aligns fibers while improving uniformity. The draw frame doubles slivers, drafts them to increase length and reduce weight, and removes dust. Modern draw frames have higher speeds, better drafting systems, automatic functions, and monitoring systems to improve quality and efficiency in the yarn manufacturing process.
The document discusses wrap spinning and friction spinning systems for yarn production, including descriptions of the wrap spinning and DREF friction spinning processes, their advantages and limitations, end uses of wrap yarns, manufacturers of wrap spinning machines, classifications of friction spinning systems, and features of the DREF-II and DREF-III friction spinning machines.
This document discusses warping, which is the process of winding warp yarn parallel onto a warp beam in textile manufacturing. It defines warping and describes the requirements, such as uniform spacing and tension of ends. It discusses different types of warping like direct/beam warping and sectional warping. Direct warping is described as a high-speed process using a simple beam suitable for single-color fabrics. The components and working principle of a direct warping machine are explained. Advantages like high production and disadvantages like unsuitability for stripe fabrics are provided. Calculations for determining yarn length per beam are shown. Common warping faults and how to improve the beam warping process are also covered.
- The document discusses improving the productivity of ring spinning frames through studying various loss factors like end breakage rate, idle percentage, doffing loss percentage, and pneumafill waste percentage.
- Trials were conducted on a ring frame machine spinning 9 combed wool and 24 carded cotton counts. Results showed reductions in all loss factors, ranging from 12-42% improvements, after implementing technical and work practice changes.
- Key factors that influence ring frame productivity like drafting system, spinning geometry, twist generation, and winding were reviewed to identify areas for improvement.
Similar to Drawing frame and its machine parts (20)
6th International Conference on Machine Learning & Applications (CMLA 2024)ClaraZara1
6th International Conference on Machine Learning & Applications (CMLA 2024) will provide an excellent international forum for sharing knowledge and results in theory, methodology and applications of on Machine Learning & Applications.
We have compiled the most important slides from each speaker's presentation. This year’s compilation, available for free, captures the key insights and contributions shared during the DfMAy 2024 conference.
Introduction- e - waste – definition - sources of e-waste– hazardous substances in e-waste - effects of e-waste on environment and human health- need for e-waste management– e-waste handling rules - waste minimization techniques for managing e-waste – recycling of e-waste - disposal treatment methods of e- waste – mechanism of extraction of precious metal from leaching solution-global Scenario of E-waste – E-waste in India- case studies.
A review on techniques and modelling methodologies used for checking electrom...nooriasukmaningtyas
The proper function of the integrated circuit (IC) in an inhibiting electromagnetic environment has always been a serious concern throughout the decades of revolution in the world of electronics, from disjunct devices to today’s integrated circuit technology, where billions of transistors are combined on a single chip. The automotive industry and smart vehicles in particular, are confronting design issues such as being prone to electromagnetic interference (EMI). Electronic control devices calculate incorrect outputs because of EMI and sensors give misleading values which can prove fatal in case of automotives. In this paper, the authors have non exhaustively tried to review research work concerned with the investigation of EMI in ICs and prediction of this EMI using various modelling methodologies and measurement setups.
2. The draw frame
The draw frame is the quality filter of the
spinning mill errors in the draw frame sliver
result inevitably in yarn defect. since quality
can no longer be improved after the draw
frame the sliver quality at the last draw frame
passage is of decisive importance
3. Objects of draw frame
To straighten the crimped and hook fibers in the card
sliver
To achieve a fairly through parallelization of the fibers
along the sliver axis so that when they came to be spun
on the spinning frame they will be evenly drafted and
twisted to produce an acceptable yarn
To improve the short medium and long term
unevenness of the sliver by doubling
To produce a more uniform sliver of definite
weight/length
To reduce the weight/unit length of the card sliver
5. Actions Involved in Draw Frame
Drafting: It is the process of increasing length per unit weight of
sliver. It is mainly due to peripheral speed of the rollers.
Doubling: The process of combing two or more carded sliver
into a single form is called doubling. In draw frame m/c generally
six slivers are fed to convert into one i.e. six doubling.
Drawing: In the cotton industry the term is applied exclusively to
processing on the draw frame, where the operation is one of
doubling and drafting. Drawing= Drafting + Doubling.
6.
7. Tasks of Draw frame
Equalizing
Parallelizing
Blending
Dust removal
Equalizing: One of the main tasks of draw frame is improving evenness over short, medium
and especially long terms. Carded slivers are fed to the draw frame have degree on
unevenness that cannot be tolerated in practice and slivers from the comber contain the
“infamous” piecing. It is obscured by draw frame.
Equalizing is always performed by a first process, namely doubling and can optionally also
be performed by a second process, namely auto leveling. The draft and the doubling have
the same value and lie in the range of 6 to 8.
Parallelizing: To obtain an optional value for strength in the yarn characteristics, the fibers
must be arranged parallel in the fiber strand. The draw frame has the tasks of creating this
parallel arrangement. It fulfills the task by way of the draft, since every drafting step leads to
straightening the fibers.
8. Blending: In addition to the equalizing effect, doubling also
provides a degree of compensation of raw material variation
by blending. Their results are exploited in particular way in
the production of blended yarns comprising cotton or
synthetic blends. At the draw frame metering of the individual
components can be carried out very simply be selection of
the number of slivers entering the machines.
Dust Removal: Dust is steadily becoming a greater problem
both in processing and for the personnel involved. It is
therefore important to remove dust to the greatest practical
extent at every possible point within the overall process
9. During drafting, the fibers must be moved relative to each other as uniformly as
possible by overcoming the cohesive friction. Uniformity implies in this context
that all fibers are controllably rearranged with a shift relative to each other equal
to the degree of draft.
However, such regularity is utopian as regards both the fiber material and the
mechanical means available. Drafting operations always run irregularly, and
each draft stage will therefore always lead to an increase in unevenness.
Drafting is effected mostly on roller-drafting arrangements (Fig. 43). The fibers
are firmly nipped between the bottom steel rollers and the weighted top
pressure rollers. If the rollers are now rotated in such a way that their peripheral
speed in the through flow direction increases from roller pair to roller pair, then
the drawing apart of the fibers, i.e. the draft, takes place. This is defined as the
ratio of the delivered length (LD) to feed length (LF), or the ratio of the
corresponding peripheral speeds:
10. V =Ld/Lf=Vd/Vf
Where
V=peripheral speed of cylinder
D=delivery
F=feed
The drafting arrangement illustrated has two sub
drafting zones normally
A break draft zone(B):Vb=V2/V3
A main draft zone(A):Vm=V1/V2
The total draft is always the product of the individual
draft of the sum
V total=V1*V2*V3…….Vn
11. Types of drafting arrangement
Conventional 4 over4 roller drafting system
It is the old model drafting system here 4top
rollers are on each one of the 4 bottom rollers.
It can be used for all fiber lengths.
13. 3 over 4 roller drafting system
The characteristics feature of this
arrangement is engagement of the middle
pressure roller with two bottom rollers are
carried in a common cradle and are not
adjustable relative to each other. This types of
arrangement is now found mainly in the
combing room.
14.
15. 3 over 3 roller drafting
arrangement
It was first developed by platt in the 1960 as
and still used today. Infect, the pressure bar
arrangement is probably the most widely used
from of drafting arrangement for draw frame.
In the main drafting zone, a spatial guide
system is used for short fiber control
16.
17. 4 over 3 roller drafting
arrangement
This is also a 3 roller pressure bar drafting
arrangement but a forth roller with lower
loading is added to the delivery roller to act as
a guide. The top roller are uniform in diameter
and are large in order to keep the strain
imposed on them low.
18.
19. 5 over 4 roller drag ting
arrangement
In this arrangement 5 pneumatically loaded
pressure rollers rest on two large 90 mm and
two small 28 mm non adjustable bottom
rollers. The pressure rollers are suspended
from two yokes. They have diameter off 39
mm. all though the three middle rollers may
be replaced by rollers of 28 mm diameter
depending upon the circumstances.