SlideShare a Scribd company logo
1
Koya University
Faculty of Engineering
Chemical Engineering Department
Equipment Design
“Ammonia”
Preparation By
Aree Salah Alan Mawlud
Awat Qadr
2
List of content:
Introduction …………………………………….…………….3
History of ammonia:………….……………………..…..….4-6
Properties ………….………………………….…………….7-8
Safety concerns with ammonia …………….……………..9-10
Manufacture of ammonia ………………………………..11-19
Waste Management …….........................................................20
Uses of ammonia.................................................................21-22
Fertilisers ………………………………..…………………...23
References ………………………………………..………......24
3
Introduction:
Ammonia (NH3) is a common toxicant derived from wastes (Figure 1),
fertilizers, and natural processes. Ammonia nitrogen includes both the
ionized form (ammonium, NH4
+
) and the unionized form (ammonia, NH3).
An increase in pH favors formation of the more toxic unionized form
(NH3), while a decrease favors the ionized (NH4
+
) form.Temperature also
affects the toxicity of ammonia to aquatic life. Ammonia is a common
cause of fish kills, but the most common problems associated with
ammonia relate to elevated concentrations affecting fish growth, gill
condition, organ weights, and hematocrit (Milne et al. 2000). Exposure
duration and frequency strongly influence the severity of effects (Milne et
al. 2000).
Ammonia in sediments typically results from bacterial decomposition of
natural and anthropogenic organic matter that accumulates in sediment.
Sediment microbiota mineralize organic nitrogen or (less commonly)
produce ammonia by dissimilatory nitrate reduction. Ammonia is
especially prevalent in anoxic sediments because nitrification (the
oxidation of ammonia to nitrite [NO2
-
] and nitrate [NO3
-
]) is inhibited.
Ammonia generated in sediment may be toxic to benthic or surface water
biota (Lapota et al. 2000).
Ammonia also exerts a biochemical oxygen demand on receiving waters
(referred to as nitrogenous biological oxygen demand or NBOD) because
dissolved oxygen is consumed as bacteria and other microbes oxidize
ammonia into nitrite and nitrate. The resulting dissolved
oxygen reductions can decrease species diversity and even cause fish
kills. Additionally, ammonia can lead to heavy plant growth
(eutrophication) due to its nutrient properties (see the Nutrients module).
Conversely, algae and macrophytes take up ammonia, thereby reducing
aqueous concentrations.
4
History of ammonia:
Ammonia was first obtained in pure form in 1774 by an English chemist
Joseph Priestley. He heated sal ammoniac (ammonium chloride) with
slack lime (calcium hydroxide). The reaction 2NH4Cl + Ca(OH)2 ® NH3
+ CaCl2 is still used in laboratories if required a small quantities of this
gas. Priestley collected the released ammonia over mercury. He called it
"alkaline air" because water solution of ammonia had all attributes of
alkalis. In 1784, a French chemist Claude Louis Berthollet decomposed
ammonia into elements with the help of electric discharge and thus
identified the composition of this gas. Ammonia received its official name
as "ammoniac" in 1787 from the Latin name of ammonium chloride - sal
ammoniac; because that salt was obtained near the temple of Egyptian
god Amon. This name is still retained in the majority of West-European
languages (German Ammoniak, English ammonia, French ammoniaque);
the abbreviated Russian name "ammiak" was introduced in 1801 by
Russian chemist Yakov Dmitrievich Zakharov who was the first to
develop the Russian chemical nomenclature system. There are hydrogen
bonds between ammonia molecules. Although they are not as strong as
those between water molecules, these bonds promote strong attraction
between molecules. That is why physical properties of ammonia are in
many respects abnormal as compared to properties of other hydrides of
elements in the same subgroup (PH3, SbH3, AsH3). In solid ammonia,
each nitrogen atom is linked to six hydrogen atoms by three covalent
bonds and three hydrogen bonds. In ammonia melting, only 26% of all
hydrogen bonds break, and another 7% explode when heated to the
boiling point of a liquid. Only when the temperature is above that value,
almost all bonds remaining between molecules disappear. Ammonia
stands out among other gases because of its great solubility in water:
under normal conditions, 1 ml of water is able to absorb more than a litre
of gaseous ammonia (more exactly, 1,170 ml) with formation of 42.8%
solution. If we calculate relationship between NH3 and H2O in saturated
solution under normal conditions, we will find that for each one ammonia
molecule, there is one water molecule. Ammonia is quite active
chemically and interreacts with many substances. It burns with pale-
yellow flame in pure oxygen, turning, mainly, into nitrogen and water.
The mixtures of ammonia and air with ammonia content from 15% to
28% are explosive. Ammonia, due to its non-divided electron pair, forms
a huge number of complex compounds with metal ions - so called amino
5
compounds or ammoniates. In contrast to organic amines, the nitrogen
atom in these complexes is always linked to three hydrogen atoms. The
most interesting of various substance solutions in liquid ammonia are,
doubtlessly, solutions of alkaline metals. Such solutions have raised a
great interest with scientists for more than a hundred years. Solutions of
sodium and potassium in liquid ammonia were obtained for the first time
in 1864. Several years later it was found that if ammonia is allowed to
evaporate normally, the residue would consist of pure metal, just as we
can observe in respect of solution of common salt in water. When metals
are dissolved in liquid ammonia, the solution volume is always higher
than the summary of component volumes. In the result expansion, its
density continually decreases with concentration increases (which is not
the case with water solutions of salts and other solid compounds).
Lithium concentrated solution in liquid ammonia is the lightest liquid
under normal conditions. Its density at 20° C is only 0.48 g/cm3 (only
hydrogen, helium and methane, liquefied at low temperatures are lighter
than this solution). How much metal can liquid ammonia dissolve? It
depends mainly on temperature. At boiling temperature, the solution
contains about 15% (molar) of alkali metal. As temperature rises,
solubility increases quickly and becomes infinitely great at the metal
melting temperature. This means that molten alkali metal (e.g., caesium
at 28.3°C already) is mixed with liquid ammonia in any proportions.
Evaporation of ammonia from concentrated solutions is slow since its
saturated vapor pressure tends to zero as metal concentration increases.
One more very interesting fact: diluted and concentrated solutions of
alkali metals in liquid ammonia do not mix with each other. This is a rare
phenomenon for aqueous solutions. If, for instance, 4 g of sodium is
added to 100 g of liquid ammonia at a temperature of –43°C, the solution
will split into two phases by itself. One of them, more concentrated but
less dense, will be on top while diluted solution with higher density will
be at the bottom. The boundary between the solutions is easily noticeable:
the upper liquid has metal bronze shine, and the lower one is dark blue.
Ammonia is used also for production of synthetic fibres, e.g., nylon and
kapron. In textile industry, it is used for cleaning and dyeing of cotton,
wool and silk. In petroleum-chemical industry, ammonia is used for
neutralization of acidic wastes, and in natural rubber production
ammonia helps to preserve latex in the course of carriage from the
plantation to the factory. Ammonia is used also in soda production by
Solve method. In steel industry, ammonia is used for nitride hardening –
saturation of surface layers of steel with nitrogen, which increases its
6
hardness significantly. Medics use ammonia water solutions (ammonia
spirit) in everyday practice: a piece of cotton wool moistened in salt
ammoniac brings the person out of a fainting fit. Ammonia in such dose is
not hazardous for people. Nevertheless, it should be remembered that this
gas is quite toxic. Ammonia is one of the first products in the world by its
production volumes. Annually, around 100 million tons of compounds are
obtained worldwide. Ammonia is produced in liquid form or in water
solution - ammonia water, which usually contains 25% of NH3. Huge
quantities of ammonia are used for production of nitric acid, which is
used for production of fertilizers and many other products. Ammonia
water is applied also directly as a fertilizer. Ammonia is used for
production of various ammonium salts, urea, urotropine. It is also used
as a cheap cooling agent in industrial refrigerating plants.
7
Properties:
Anhydrous (water-free) ammonia gas is easily liquefied under pressure
(at 20°C liquid ammonia has a vapor pressure of about 120 lb per sq in.)
It is extremely soluble in water; one volume of water dissolves about
1,200 volumes of the gas at 0°C (90 grams of ammonia in 100 cc of
water), but only about 700 volumes at room temperature and still less at
higher temperatures. The solution is alkaline because much of the
dissolved ammonia reacts with water, H2O, to form ammonium
hydroxide, NH4OH, a weak base. Liquid ammonia is used in the chemical
laboratory as a solvent. It is a better solvent for ionic and polar
compounds than ethanol, but not as good as water; it is a better solvent
for nonpolar covalent compounds than water, but not as good as ethanol.
It dissolves alkali metals and barium, calcium, and strontium by forming
an unstable blue solution containing the metal ion and free electrons that
slowly decomposes, releasing hydrogen and forming the metal amide.
Compared to water, liquid ammonia is less likely to release protons
(H+
ions), is more likely to take up protons (to form NH4+ ions), and is a
stronger reducing agent. Because strong acids react with it, it does not
allow strongly acidic solutions, but it dissolves many alkalies to form
strongly basic solutions.
Ammonia takes part in many chemical reactions. Ammonia reacts with
strong acids to form stable ammonium salts: with hydrogen chloride it
forms ammonium chloride; with nitric acid, ammonium nitrate; and with
sulfuric acid, ammonium sulfate. Ammonium salts of weak acids are
readily decomposed into the acid and ammonia. Ammonium carbonate,
(NH3)2CO3·H2O, is a colorless-to-white crystalline solid commonly
known as smelling salts; in water solution it is sometimes called aromatic
spirits of ammonia. Ammonia reacts with certain metal ions to form
complex ions called ammines. Ammonia also reacts with Lewis acids
(electron acceptors), e.g., sulfur dioxide or trioxide or boron trifluoride
Another kind of reaction, commonly called ammonolysis, occurs when
one or more of the hydrogen atoms in the ammonia molecule is replaced
by some other atom or radical. Chlorine gas, Cl2, reacts directly with
ammonia to form monochloramine, NH2Cl, and hydrogen chloride, HCl.
Products of such ammonolyses include amides, amines, imides, imines,
and nitrides. Ammonia also takes part inoxidation and
reduction reactions. It burns in oxygen to form nitrogen gas, N2, and
water. In the presence of a catalyst (e.g., platinum) it is oxidized in air to
form water and nitric oxide, NO. It reduces hot-metal oxides to the metal
(e.g., cupric oxide to copper).
8
Physical properties of ammonia:
Ammonia is a colourless gas with a sharp, penetrating odour. Its boiling
point is −33.35 °C (−28.03 °F), and its freezing point is −77.7 °C
(−107.8 °F). It has a high heat ofvaporization (23.3 kilojoules
per mole at its boiling point) and can be handled as aliquid in thermally
insulated containers in the laboratory. (The heat of vaporization of a
substance is the number of kilojoules needed to vaporize one mole of the
substance with no change in temperature.) The ammonia molecule has
a trigonal pyramidal shape with the three hydrogen atoms and an
unshared pair of electronsattached to the nitrogen atom. It is a polar
molecule and is highly associated because of strong intermolecular
hydrogen bonding. The dielectric constant of ammonia (22 at −34 °C
[−29 °F]) is lower than that of water (81 at 25 °C [77 °F]), so it is a
better solvent for organic materials. However, it is still high enough to
allow ammonia to act as a moderately good ionizing solvent. Ammonia
also self-ionizes, although less so than does water.2NH3 ⇌ NH4
+
+ NH2
−
9
Safety concerns with ammonia:
There are several safety-related concerns with anhydrous ammonia and
with aqueous solutions of ammonia. It is a respiratory irritant that is a
highly hazardous chemical.Release could take place through a simple
industrial or transportation accident, a deliberate release caused by
terrorists, or by improper handling by those using it in the illegal
synthesis of methamphetamines.
Storage tanks on farms used for dispensing ammonia as fertilizer are
referred to as ''nurse'' tanks and contain approximately 2,500 pounds
(1134 kg) of anhydrous ammonia, so any farm with four or more nurse
tanks needs to assess its safety. In fact, the U.S. Environmental Protection
Agency (U.S. EPA) mandates the performance of an "Offsite
Consequence Analysis" (OCA) as part of their "Risk Management Plan"
(RMP) requirements for any facility that stores more than 10,000 pounds
(4,536 kg) of anhydrous liquid ammonia or 20,000 pounds (9,072 kg) of
aqueous solutions of ammonia. The RMP requirements apply for
ammonia refrigeration systems or any other ammonia storage facilities
as well as farms. The U.S. Occupational Health & Safety Administration
(OSHA) has mandated very similar requirements as part of their
"Process Safety Management" (PSM) regulations for hazardous
chemicals.
In transport, ammonia containers must have proper hazardous material
placards and, if the pertinent threshold quantity is exceeded, may need
additional safeguards such as reporting the shipment to industry
monitoring services such as CHEMTREC or additional local agencies.
There may be restrictions on transporting hazardous materials through
tunnels, or possibly streets in high-density areas.
10
The U.S. Department of Homeland Security (DHS), citing its major
concern as toxic release, lists anhydrous ammonia, or mixtures
containing at least 1 percent ammonia, when stored in quantities of
10,000 pounds or more, as a chemical of interest, which falls under the
Risk for Chemical Facility Anti-Terrorism Standards (CFATS)
regulations and guidance Organizations that store or transport more
than the threshold quantity of 10,000 pounds, or believe they are at a
higher than normal risk, should use the Chemical Security Assessment
Tool.[
The U.S. EPA has issued an additional safeguards document, with special
emphasis on the theft of ammonia.
11
Manufacture of ammonia:
The manufacture of ammonia from nitrogen and hydrogen takes place in
two main stages:
a) The manufacture of hydrogen
b) The synthesis of ammonia (the Haber Process)
The manufacture of hydrogen involves several distinct processes. Figure
2 shows their sequence and the location within an ammonia plant
(steps1-5). The converter used to make ammonia from the hydrogen is
also shown (step 6). What occurs in each of these steps is described
below the figure.
Figure 2 An ammonia plant in Western Australia:
1 -Desulfurisation units
2 -Primary reformer
3 -High temperature and low temperature shift reactors
4 -Carbon dioxide absorber
5 -Carbon dioxide stripper (recovery of the pure solvent, ethanolamine)
6 -Ammonia converter
7 -Ammonia storage as liquid
8 -Pipeline to the ship for export
12
a) The manufacture of hydrogen
Hydrogen is produced from a variety of feedstocks, mostly from natural
gas, coal or naphtha. The ways in which hydrogen is obtained from these
feedstocks are dealt with separately.
Hydrogen from natural gas (methane)
This involves two stages:
i) the manufacture of synthesis gas (a mixture of carbon monoxide and
hydrogen (steam reforming))
>ii) the removal of the carbon monoxide and production of a mixture of
hydrogen and nitrogen (the shift reaction)
(i) The manufacture of synthesis gas
Whichever way the methane is obtained, it will contain some organic
sulfur compounds and hydrogen sulfide, both of which must be
removed. Otherwise, they will poison the catalyst needed in the
manufacture of synthesis gas. In the desulfurisation unit, the organic
sulfur compounds are often first converted into hydrogen sulfide, prior to
reaction with zinc oxide. The feedstock is mixed with hydrogen and
passed over a catalyst of mixed oxides of cobalt and molybdenum on an
inert support (a specially treated alumina) at ca 700 K.
Then the gases are passed over zinc oxide at ca 700 K and hydrogen
sulfide is removed:
Primary steam reforming converts methane and steam to synthesis gas,
a mixture of carbon monoxide and hydrogen:
High temperatures and low pressures favour the formation of the
products (Le Chatelier's Principle). In practice, the reactants are
passed over a catalyst of nickel, finely divided on the surface of a
calcium oxide/aluminium oxide support contained in vertical nickel
alloy tubes. The tubes, up to 350 in parallel, are heated in a furnace
above 1000 K and under a pressure of ca 30 atm. This is an example
of a tubular reactor.
Secondary steam reforming reacts oxygen from the air with some of the
hydrogen present and the resulting mixture is passed over a nickel
13
catalyst. The steam and heat produced from the combustion reforms
most of the residual methane. Among the key reactions are:
The emerging gas from this net exothermic stage is at ca 1200 K and is
cooled in heat exchangers. The steam formed from the water used in
cooling the gases is used to operate turbines and thus compressors and to
preheat reactants.
Some recent designs use waste heat from the secondary reformer directly
to provide heat for the primary reformer.
At this stage the gas contains hydrogen, nitrogen, carbon monoxide and
carbon dioxide and about 0.25% methane. As air contains 1% argon,
this also accumulates in the synthesis gas.
(ii) The shift reaction
This process converts carbon monoxide to carbon dioxide, while
generating more hydrogen.
It takes place in two stages. In the first, the high temperature shift
reaction, the gas is mixed with steam and passed over an
iron/chromium(III) oxide catalyst at ca700 K in a fixed bed reactor. This
decreases the carbon monoxide concentration from 11%:
In the second stage, the low temperature shift reaction, the mixture of
gases is passed over a copper-zinc catalyst at ca 500 K. The carbon
monoxide concentration is further reduced to 0.2%.
The reaction is done in two stages for several reasons. The reaction is
exothermic. However, at high temperature, the exit concentration of
carbon monoxide is still quite high, due to equilibrium control. The
copper catalyst used in the low temperature stage is very sensitive to high
temperatures, and could not operate effectively in the high temperature
stage. Thus, the bulk of the reaction is carried out at high temperature to
recover most of the heat. The gas is then removed at low temperature,
where the equilibrium is much more favourable, on the very active but
unstable copper catalyst.
The gas mixture now contains about 18% carbon dioxide which is
removed by scrubbing the gas with a solution of a base, using one of
several available methods. One that is favoured is an organic base (in
14
the carbon dioxide absorber), a solution of an ethanolamine, often 2,2'-
(methylimino)bis-ethanol (N-methyl diethanolamine).
The carbon dioxide is released on heating the solution in the carbon
dioxide stripper). Much of it is liquefied and sold, for example, for
carbonated drinks, as a coolant for nuclear power stations and for
promoting the growth of plants in greenhouses.
The last traces of oxides of carbon are removed by passing the gases over
a nickel catalyst at 600 K:
This process is known as methanation. A gas is obtained of typical
composition: 74% hydrogen, 25% nitrogen, 1% methane, together with
some argon.
Hydrogen from naphtha
If naphtha is used as the feedstock, an extra reforming stage is
needed. The naphtha is heated to form a vapour, mixed with steam and
passed through tubes, heated at 750 K and packed with a catalyst,
nickel supported on a mixture of aluminium and magnesium
oxides. The main product is methane together with oxides of carbon,
and is then processed by steam reforming, as if it was natural gas,
followed by the shift reaction.
Hydrogen from coal
If coal is used, it is first finely ground and heated in an atmosphere of
oxygen and steam. Some of the coal burns very rapidly in oxygen (in
less than 0.1 s) causing the temperature in the furnace to rise and the
rest of the coal reacts with the steam:
The gas emitted contains ca 55% carbon monoxide, 30% hydrogen,
10% carbon dioxide and small amounts of methane and other
hydrocarbons. This mixture is treated by the shift reaction.
The main problems of using coal includes the large amounts of sulfur
dioxide and trioxide generated in burning coal and the significant
amounts of other impurities such as arsenic and bromine, all of which
are very harmful to the atmosphere and all of which are severe poisons
to the catalysts in the process. There is also a massive problem with
disposal of the ash.
15
(b) The manufacture of ammonia (The Haber Process)
The heart of the process is the reaction between hydrogen and nitrogen
in a fixed bed reactor. The gases, in stoichiometric proportions, are
heated and passed under pressure over a catalyst (Figure 3).
Figure 3 A diagram illustrating a conventional synthesis reactor (a
converter).
The proportion of ammonia in the equilibrium mixture increases with
increasing pressure and with falling temperature (Le Chatelier's
Principle). Quantitative data are given in Table 1. To obtain a
reasonable yield and favourable rate, high pressures, moderate
temperatures and a catalyst are used.
16
Pressure/atm
Percentage ammonia present at equilibrium at a range of
temperatures
373 K 473 K 573 K 673 K 773 K 973 K
10 - 50.7 14.7 3.9 1.2 0.2
25 91.7 63.6 27.4 8.7 2.9 -
50 94.5 74.0 39.5 15.3 5.6 1.1
100 96.7 81.7 52.5 25.2 10.6 2.2
200 98.4 89.0 66.7 38.8 18.3 -
400 99.4 94.6 79.7 55.4 31.9 -
1000 - 98.3 92.6 79.8 57.5 12.9
Table 1 Percentage, by volume, of ammonia in the equilibrium
mixture for the reaction
between nitrogen and hydrogen at a range of temperatures and
pressures.
A wide range of conditions are used, depending on the construction of
the reactor. Temperatures used vary between 600 and 700 K, and
pressures between 100 and 200 atmospheres. Much work is being
done to improve the effectiveness of the catalyst so that pressures as
low as 50 atmospheres can be used.
As the reaction is exothermic, cool reactants (nitrogen and hydrogen)
are added to reduce the temperature of the reactors (Figure 3).
The ammonia is usually stored on site (step 7) and pumped to another
part of the plant where it is converted into a fertilizer (urea or an
ammonium salt). However it is sometimes transported by sea (Figure
4) or by road, to be used in another plant.
17
Figure 4 In a plant in Western Australia, the ammonia is transferred
by pipeline to a nearby harbour (Figure 2, step 8) and transported by
ship. This one is carrying about 40 000 tonnes of liquefied ammonia.
The original catalyst that Haber used was Fe3O4, which was reduced
by the reactant, hydrogen, to iron. Much work was done to improve the
catalyst and it was found that a small amount of potassium hydroxide
was effective as a promoter.
Recently research has been focussed on finding even more effective
catalysts to enable the process to take place at lower pressures and
temperatures. Ruthenium on a graphite surface is a promising one.
18
Postscript:
The Haber Process is of such importance to our lives that it has figured
in three Nobel Prizes in chemistry, all to German scientists, over a period
of nearly 90 years, a remarkable record.
The first was given in 1918, to Fritz Haber, the chemist who developed
the process in the laboratory. The second was to Carl Bosch, whose
brilliant engineering skills made the process viable on a massive scale,
but who waited until 1931 for his award.
In 2007, Gerhard Ertl was awarded the Prize for his work on catalysis of
gaseous reactions on solids. Among the wide range of reactions he
studied, he gained evidence for the adsorption of nitrogen molecules and
hydrogen molecules on the surface iron and that these adsorbed
molecules dissociate into atoms. These atoms then join up in stages to
form the ammonia molecule. It must be remembered that the conditions
used in these studies (at less than 10-10 atm) are very different from the
conditions used in industry, ca 150 atm.
19
20
Waste Management:
• The Haber process maximises the conversion of nitrogen and
hydrogen into ammonia by recycling unreacted gases back into the
converter for further passes over the catalyst.
• In this way, almost complete conversion is achieved.
• Because the hydrogen is recycled, the amount of hydrogen
feedstock required from the hydrogen generation process is
reduced.
• Consequently the amount of raw materials, energy and waste
materials involved in the production of the hydrogen used in the
Haber process is reduced.
• In some section of the production process, aqueous solutions of
ammonia are produced when gases being released to the
atmosphere are purified by passing them through water.
• These solutions can also be used in the manufacture of urea.
21
Uses of ammonia:
The manufacture of fertilizers is by far the most important use of
ammonia. These include urea, ammonium salts (ammonium phosphates,
ammonium nitrate, calcium ammonium nitrate) and solutions of
ammonia.
Figure 1 The uses of ammonia.
An increasing amount of ammonia, although still small compared with
other uses, is used as a concentrated solution in combating the discharge
of nitrogen oxides from power stations.
Annual production of ammonia
Ammonia ranks second, to sulfuric acid, as the chemical with the largest
tonnage. It is being increasingly made in countries which have low cost
sources of natural gas and coal (China and Russia account
for ca 40%). The largest plants produce about 3000 tonnes a day and
there are plans to build plants that produce 4000-5000 tonnes a day,
which would mean that the total world output could be managed with 100
such units. Current production is:
22
World 140 million tonnes
Europe 16 million tonnes
North America 15 million tonnes
US 8 million tonnes
Asia 74 million tonnes
Russia 12.5 million tonnes1
Middle East 13 million tonnes
Data from:
Federal State Statistics Service: Russian Federation 2011
The world population is increasing by about 1.4% a year and the
increase in tonnage of ammonia made just about keeps pace.
23
Fertilisers and much more:
China 51 352 000 tonnes
(about ⅓ of the world’s production)
India 13 600 000 tonnes
Russia 12 678 000 tonnes
USA 9 355 000 tonnes
Global production of ammonia
The annual production of ammonia remained
fairly constant over the past six years or so.
Although manufactured in countries around the
world, in 2009 the four biggest producers and the
quantities they produced are:
China51 352 000 tonnes
(about ⅓ of the world’s production)
India 13 600 000 tonnes
Russia 12 678 000 tonnes
USA 9 355 000 tonnes
24
References:
1-
http://www.essentialchemicalindustry.org/chemicals/ammonia.html
2-
http://www.essentialchemicalindustry.org/chemicals/ammonia.html
3-
http://www.thechemicalblog.co.uk/the-history-of-ammonia/
4-
http://www.britannica.com/EBchecked/topic/20940/ammonia-NH3
5-
http://www.chm.bris.ac.uk/~paulmay/haber/haber.htm
6-
https://chemengineering.wikispaces.com/Ammonia+production
7-
http://en.wikipedia.org/wiki/Ammonia_production

More Related Content

What's hot

Organic electrochemistry applications
Organic electrochemistry applicationsOrganic electrochemistry applications
Organic electrochemistry applications
Dr. Narender Rao Somisetti
 
Ethylene glycol
Ethylene glycolEthylene glycol
Ethylene glycol
Vivek Faldu
 
Ionic Liquids : Green solvents for the future
Ionic Liquids : Green solvents for the futureIonic Liquids : Green solvents for the future
Ionic Liquids : Green solvents for the future
Mrudang Thakor
 
Aromatic nitro compounds by dr. pramod r. padole
Aromatic nitro compounds by dr. pramod r. padoleAromatic nitro compounds by dr. pramod r. padole
Aromatic nitro compounds by dr. pramod r. padole
pramod padole
 
Hydrogen Production through Steam Reforming process.pptx
Hydrogen Production through Steam Reforming process.pptxHydrogen Production through Steam Reforming process.pptx
Hydrogen Production through Steam Reforming process.pptx
FAHADMUMTAZ10
 
Symmetry and its shapes (I.R and raman activaty)
Symmetry and its shapes (I.R and raman activaty)Symmetry and its shapes (I.R and raman activaty)
Symmetry and its shapes (I.R and raman activaty)
Rajat Ghalta
 
Aromatic Electrophilic Substitution Reactions
Aromatic Electrophilic Substitution ReactionsAromatic Electrophilic Substitution Reactions
Aromatic Electrophilic Substitution Reactions
Tamralipta Mahavidyalaya
 
6. fenton's reagents
6. fenton's reagents6. fenton's reagents
6. fenton's reagents
Shivendra Singh
 
Kolbe schmitt reaction
Kolbe schmitt reactionKolbe schmitt reaction
Kolbe schmitt reaction
Rabia Aziz
 
ALL ABOUT OF HYDROGEN IN A PRESENTATION
ALL ABOUT OF HYDROGEN IN A PRESENTATIONALL ABOUT OF HYDROGEN IN A PRESENTATION
ALL ABOUT OF HYDROGEN IN A PRESENTATION
Abdullah Pathan
 
Organomagnesium and lithium
Organomagnesium and lithiumOrganomagnesium and lithium
Organomagnesium and lithium
bapu thorat
 
Diels alder reaction
Diels alder reactionDiels alder reaction
Diels alder reaction
Nabeel B Azeez
 
petroleum refining,crackin and synthetic petrol-ppt
petroleum refining,crackin and synthetic petrol-pptpetroleum refining,crackin and synthetic petrol-ppt
petroleum refining,crackin and synthetic petrol-ppt
Krishna Peshivadiya
 
Dicyclohexylcarbodiimide [DCC]
Dicyclohexylcarbodiimide [DCC]Dicyclohexylcarbodiimide [DCC]
Dicyclohexylcarbodiimide [DCC]
Shikha Popali
 
Zeigler-Natta Catalyst
Zeigler-Natta CatalystZeigler-Natta Catalyst
Zeigler-Natta Catalyst
Pranjal Protim Gogoi
 

What's hot (20)

Organic electrochemistry applications
Organic electrochemistry applicationsOrganic electrochemistry applications
Organic electrochemistry applications
 
Ethylene glycol
Ethylene glycolEthylene glycol
Ethylene glycol
 
Ionic Liquids : Green solvents for the future
Ionic Liquids : Green solvents for the futureIonic Liquids : Green solvents for the future
Ionic Liquids : Green solvents for the future
 
Aromatic nitro compounds by dr. pramod r. padole
Aromatic nitro compounds by dr. pramod r. padoleAromatic nitro compounds by dr. pramod r. padole
Aromatic nitro compounds by dr. pramod r. padole
 
Hydrogen Production through Steam Reforming process.pptx
Hydrogen Production through Steam Reforming process.pptxHydrogen Production through Steam Reforming process.pptx
Hydrogen Production through Steam Reforming process.pptx
 
Symmetry and its shapes (I.R and raman activaty)
Symmetry and its shapes (I.R and raman activaty)Symmetry and its shapes (I.R and raman activaty)
Symmetry and its shapes (I.R and raman activaty)
 
Aromatic Electrophilic Substitution Reactions
Aromatic Electrophilic Substitution ReactionsAromatic Electrophilic Substitution Reactions
Aromatic Electrophilic Substitution Reactions
 
Green chemistry
Green chemistryGreen chemistry
Green chemistry
 
6. fenton's reagents
6. fenton's reagents6. fenton's reagents
6. fenton's reagents
 
Wittig reaction
Wittig reactionWittig reaction
Wittig reaction
 
Kolbe schmitt reaction
Kolbe schmitt reactionKolbe schmitt reaction
Kolbe schmitt reaction
 
ALL ABOUT OF HYDROGEN IN A PRESENTATION
ALL ABOUT OF HYDROGEN IN A PRESENTATIONALL ABOUT OF HYDROGEN IN A PRESENTATION
ALL ABOUT OF HYDROGEN IN A PRESENTATION
 
Organomagnesium and lithium
Organomagnesium and lithiumOrganomagnesium and lithium
Organomagnesium and lithium
 
Diels alder reaction
Diels alder reactionDiels alder reaction
Diels alder reaction
 
Wittig reaction
Wittig reactionWittig reaction
Wittig reaction
 
Electrosynthesis
ElectrosynthesisElectrosynthesis
Electrosynthesis
 
Beckmann
BeckmannBeckmann
Beckmann
 
petroleum refining,crackin and synthetic petrol-ppt
petroleum refining,crackin and synthetic petrol-pptpetroleum refining,crackin and synthetic petrol-ppt
petroleum refining,crackin and synthetic petrol-ppt
 
Dicyclohexylcarbodiimide [DCC]
Dicyclohexylcarbodiimide [DCC]Dicyclohexylcarbodiimide [DCC]
Dicyclohexylcarbodiimide [DCC]
 
Zeigler-Natta Catalyst
Zeigler-Natta CatalystZeigler-Natta Catalyst
Zeigler-Natta Catalyst
 

Viewers also liked

Amonia manufacturing process
Amonia manufacturing process Amonia manufacturing process
Amonia manufacturing process
Ashvani Shukla
 
Ammonia mass balance
Ammonia mass balanceAmmonia mass balance
Ammonia mass balance
Erwan Yulianto
 
Coparmex cfe ene 25
Coparmex cfe ene 25Coparmex cfe ene 25
Coparmex cfe ene 25tamoreno
 
Antacids
AntacidsAntacids
Ammonia
AmmoniaAmmonia
Antacids
AntacidsAntacids
Antacids
Amy Smith
 
ANTACID
ANTACIDANTACID
ANTACID
Zahir Khan
 
BE Chemical Engineering Design Project Production Of Propylene Oxide
BE Chemical Engineering Design Project   Production Of Propylene OxideBE Chemical Engineering Design Project   Production Of Propylene Oxide
BE Chemical Engineering Design Project Production Of Propylene Oxide
patrickconneran
 
Ammonia Industries
Ammonia IndustriesAmmonia Industries
Ammonia Industries
SAFFI Ud Din Ahmad
 
Calculation of an Ammonia Plant Energy Consumption:
Calculation of an Ammonia Plant Energy Consumption:  Calculation of an Ammonia Plant Energy Consumption:
Calculation of an Ammonia Plant Energy Consumption:
Gerard B. Hawkins
 
Antacid ppt
Antacid pptAntacid ppt
Antacid ppt
Manglam Soni
 
Antacids
AntacidsAntacids
Antacids
Mili Aggarwal
 
Granulation ppt.
Granulation ppt.Granulation ppt.
Granulation ppt.
Namdeo Shinde
 
Ammonia plant flowsheets
Ammonia plant flowsheetsAmmonia plant flowsheets
Ammonia plant flowsheets
Gerard B. Hawkins
 
Ammonia production from natural gas, haldor topsoe process
Ammonia production from natural gas, haldor topsoe processAmmonia production from natural gas, haldor topsoe process
Ammonia production from natural gas, haldor topsoe process
Gaurav Soni
 

Viewers also liked (20)

Ammonia
AmmoniaAmmonia
Ammonia
 
Amonia manufacturing process
Amonia manufacturing process Amonia manufacturing process
Amonia manufacturing process
 
Ammonia mass balance
Ammonia mass balanceAmmonia mass balance
Ammonia mass balance
 
Coparmex cfe ene 25
Coparmex cfe ene 25Coparmex cfe ene 25
Coparmex cfe ene 25
 
Antacids
AntacidsAntacids
Antacids
 
Ammonia
AmmoniaAmmonia
Ammonia
 
Chemistry
ChemistryChemistry
Chemistry
 
Antacids
AntacidsAntacids
Antacids
 
Antacids
AntacidsAntacids
Antacids
 
ANTACID
ANTACIDANTACID
ANTACID
 
Production of Ammonia
Production of AmmoniaProduction of Ammonia
Production of Ammonia
 
Antacids
AntacidsAntacids
Antacids
 
BE Chemical Engineering Design Project Production Of Propylene Oxide
BE Chemical Engineering Design Project   Production Of Propylene OxideBE Chemical Engineering Design Project   Production Of Propylene Oxide
BE Chemical Engineering Design Project Production Of Propylene Oxide
 
Ammonia Industries
Ammonia IndustriesAmmonia Industries
Ammonia Industries
 
Calculation of an Ammonia Plant Energy Consumption:
Calculation of an Ammonia Plant Energy Consumption:  Calculation of an Ammonia Plant Energy Consumption:
Calculation of an Ammonia Plant Energy Consumption:
 
Antacid ppt
Antacid pptAntacid ppt
Antacid ppt
 
Antacids
AntacidsAntacids
Antacids
 
Granulation ppt.
Granulation ppt.Granulation ppt.
Granulation ppt.
 
Ammonia plant flowsheets
Ammonia plant flowsheetsAmmonia plant flowsheets
Ammonia plant flowsheets
 
Ammonia production from natural gas, haldor topsoe process
Ammonia production from natural gas, haldor topsoe processAmmonia production from natural gas, haldor topsoe process
Ammonia production from natural gas, haldor topsoe process
 

Similar to Ammonia

Ammonia - Industrial and Laboratory Use
Ammonia - Industrial and Laboratory UseAmmonia - Industrial and Laboratory Use
Ammonia - Industrial and Laboratory UseBrandon Hardwicke
 
Ammonia.pptxhrllohdjyhdhhhdhhdhdhjdjdjdj
Ammonia.pptxhrllohdjyhdhhhdhhdhdhjdjdjdjAmmonia.pptxhrllohdjyhdhhhdhhdhdhjdjdjdj
Ammonia.pptxhrllohdjyhdhhhdhhdhdhjdjdjdj
edengregorio3
 
Ammonia
AmmoniaAmmonia
Ammonia
AmmoniaAmmonia
Ammonia
Ali Safaa97
 
SULPHURIC ACID (FORM 4) Chemistry
SULPHURIC ACID (FORM 4) Chemistry SULPHURIC ACID (FORM 4) Chemistry
SULPHURIC ACID (FORM 4) Chemistry
SMK Seri Garing
 
ammonia plant project.pdf
ammonia plant project.pdfammonia plant project.pdf
ammonia plant project.pdf
usto
 
Chemistry chap 9(ahad nie)
Chemistry chap 9(ahad nie)Chemistry chap 9(ahad nie)
Chemistry chap 9(ahad nie)
gurbinluhan
 
Organic chemistry (Amines), Sharda Public School, Almora U.K.
Organic chemistry (Amines), Sharda Public School, Almora U.K.Organic chemistry (Amines), Sharda Public School, Almora U.K.
Organic chemistry (Amines), Sharda Public School, Almora U.K.
Dr. Tanuja Nautiyal
 
ALL ABOUT AMINES ! (chemistry)
ALL ABOUT AMINES ! (chemistry) ALL ABOUT AMINES ! (chemistry)
ALL ABOUT AMINES ! (chemistry)
Manjinder Pannu
 
amines 2.pdf
amines 2.pdfamines 2.pdf
amines 2.pdf
LUXMIKANTGIRI
 
amines.pdf
amines.pdfamines.pdf
amines.pdf
LUXMIKANTGIRI
 
Teaching slides for ammonia
Teaching slides for ammoniaTeaching slides for ammonia
Teaching slides for ammonia
Megha Nath poudel
 
C3 revision powerpoint
C3 revision powerpointC3 revision powerpoint
C3 revision powerpoint
Hannah Evans
 
Power plant chemistry by ramesh
Power plant chemistry by rameshPower plant chemistry by ramesh
Power plant chemistry by ramesh
Komma Ramesh
 
Ammonia use's & safety
 Ammonia use's & safety Ammonia use's & safety
Ammonia use's & safety
umar farooq
 
The Preparation Of Potash Alum
The Preparation Of Potash AlumThe Preparation Of Potash Alum
The Preparation Of Potash Alum
Cool Guy
 
Chemistry Core Notes Edexcel.
Chemistry Core Notes Edexcel.Chemistry Core Notes Edexcel.
Chemistry Core Notes Edexcel.
Revision Resource
 
انتاج اليوريا
انتاج اليورياانتاج اليوريا
انتاج اليوريا
Ali Zamel
 

Similar to Ammonia (20)

Ammonia - Industrial and Laboratory Use
Ammonia - Industrial and Laboratory UseAmmonia - Industrial and Laboratory Use
Ammonia - Industrial and Laboratory Use
 
Ammonia.pptxhrllohdjyhdhhhdhhdhdhjdjdjdj
Ammonia.pptxhrllohdjyhdhhhdhhdhdhjdjdjdjAmmonia.pptxhrllohdjyhdhhhdhhdhdhjdjdjdj
Ammonia.pptxhrllohdjyhdhhhdhhdhdhjdjdjdj
 
Ammonia
AmmoniaAmmonia
Ammonia
 
Ammonia
AmmoniaAmmonia
Ammonia
 
SULPHURIC ACID (FORM 4) Chemistry
SULPHURIC ACID (FORM 4) Chemistry SULPHURIC ACID (FORM 4) Chemistry
SULPHURIC ACID (FORM 4) Chemistry
 
ammonia plant project.pdf
ammonia plant project.pdfammonia plant project.pdf
ammonia plant project.pdf
 
Chemistry chap 9(ahad nie)
Chemistry chap 9(ahad nie)Chemistry chap 9(ahad nie)
Chemistry chap 9(ahad nie)
 
Organic chemistry (Amines), Sharda Public School, Almora U.K.
Organic chemistry (Amines), Sharda Public School, Almora U.K.Organic chemistry (Amines), Sharda Public School, Almora U.K.
Organic chemistry (Amines), Sharda Public School, Almora U.K.
 
ALL ABOUT AMINES ! (chemistry)
ALL ABOUT AMINES ! (chemistry) ALL ABOUT AMINES ! (chemistry)
ALL ABOUT AMINES ! (chemistry)
 
amines 2.pdf
amines 2.pdfamines 2.pdf
amines 2.pdf
 
amines.pdf
amines.pdfamines.pdf
amines.pdf
 
Teaching slides for ammonia
Teaching slides for ammoniaTeaching slides for ammonia
Teaching slides for ammonia
 
C3 revision powerpoint
C3 revision powerpointC3 revision powerpoint
C3 revision powerpoint
 
Power plant chemistry by ramesh
Power plant chemistry by rameshPower plant chemistry by ramesh
Power plant chemistry by ramesh
 
Ammonia use's & safety
 Ammonia use's & safety Ammonia use's & safety
Ammonia use's & safety
 
The Preparation Of Potash Alum
The Preparation Of Potash AlumThe Preparation Of Potash Alum
The Preparation Of Potash Alum
 
Chemistry Core Notes Edexcel.
Chemistry Core Notes Edexcel.Chemistry Core Notes Edexcel.
Chemistry Core Notes Edexcel.
 
انتاج اليوريا
انتاج اليورياانتاج اليوريا
انتاج اليوريا
 
Ammonia
AmmoniaAmmonia
Ammonia
 
Amines
AminesAmines
Amines
 

More from Aree Salah

PRODUCTION OF METHYL TERTIARY BUTYL ETHER (MTBE)
PRODUCTION OF METHYL TERTIARY BUTYL ETHER (MTBE)PRODUCTION OF METHYL TERTIARY BUTYL ETHER (MTBE)
PRODUCTION OF METHYL TERTIARY BUTYL ETHER (MTBE)
Aree Salah
 
Rotary kiln
Rotary kilnRotary kiln
Rotary kiln
Aree Salah
 
Gas hydrate formation and prevention
Gas hydrate formation and preventionGas hydrate formation and prevention
Gas hydrate formation and prevention
Aree Salah
 
Temperature Measurment
Temperature MeasurmentTemperature Measurment
Temperature Measurment
Aree Salah
 
Heat Transfer Engineering
Heat Transfer EngineeringHeat Transfer Engineering
Heat Transfer Engineering
Aree Salah
 
Heat exchanger parallel flow
Heat exchanger parallel flowHeat exchanger parallel flow
Heat exchanger parallel flow
Aree Salah
 
Heat exchanger curent flow
Heat exchanger curent flowHeat exchanger curent flow
Heat exchanger curent flow
Aree Salah
 
Radial heat conduction
Radial heat conductionRadial heat conduction
Radial heat conduction
Aree Salah
 
Linear heat conduction
Linear heat conductionLinear heat conduction
Linear heat conduction
Aree Salah
 
Basic Refrigeration System
Basic Refrigeration SystemBasic Refrigeration System
Basic Refrigeration System
Aree Salah
 
Dead-weight piston gauge
Dead-weight piston gauge Dead-weight piston gauge
Dead-weight piston gauge
Aree Salah
 
STATIC & DYNAMIC PRESSURE
STATIC & DYNAMIC PRESSURESTATIC & DYNAMIC PRESSURE
STATIC & DYNAMIC PRESSURE
Aree Salah
 
Smoke point
Smoke pointSmoke point
Smoke point
Aree Salah
 
Boyle's low
Boyle's lowBoyle's low
Boyle's low
Aree Salah
 
Hydrometer
HydrometerHydrometer
Hydrometer
Aree Salah
 
Density and Specific Gravity (Specific Gravity Bottle method)
Density and Specific Gravity  (Specific Gravity Bottle method)Density and Specific Gravity  (Specific Gravity Bottle method)
Density and Specific Gravity (Specific Gravity Bottle method)
Aree Salah
 
Over all pressure of Fluid flow
Over all pressure of Fluid flowOver all pressure of Fluid flow
Over all pressure of Fluid flow
Aree Salah
 
Humidity-Measuremente
Humidity-MeasurementeHumidity-Measuremente
Humidity-Measuremente
Aree Salah
 
Steam tables
Steam tablesSteam tables
Steam tables
Aree Salah
 
Fire point
Fire point Fire point
Fire point
Aree Salah
 

More from Aree Salah (20)

PRODUCTION OF METHYL TERTIARY BUTYL ETHER (MTBE)
PRODUCTION OF METHYL TERTIARY BUTYL ETHER (MTBE)PRODUCTION OF METHYL TERTIARY BUTYL ETHER (MTBE)
PRODUCTION OF METHYL TERTIARY BUTYL ETHER (MTBE)
 
Rotary kiln
Rotary kilnRotary kiln
Rotary kiln
 
Gas hydrate formation and prevention
Gas hydrate formation and preventionGas hydrate formation and prevention
Gas hydrate formation and prevention
 
Temperature Measurment
Temperature MeasurmentTemperature Measurment
Temperature Measurment
 
Heat Transfer Engineering
Heat Transfer EngineeringHeat Transfer Engineering
Heat Transfer Engineering
 
Heat exchanger parallel flow
Heat exchanger parallel flowHeat exchanger parallel flow
Heat exchanger parallel flow
 
Heat exchanger curent flow
Heat exchanger curent flowHeat exchanger curent flow
Heat exchanger curent flow
 
Radial heat conduction
Radial heat conductionRadial heat conduction
Radial heat conduction
 
Linear heat conduction
Linear heat conductionLinear heat conduction
Linear heat conduction
 
Basic Refrigeration System
Basic Refrigeration SystemBasic Refrigeration System
Basic Refrigeration System
 
Dead-weight piston gauge
Dead-weight piston gauge Dead-weight piston gauge
Dead-weight piston gauge
 
STATIC & DYNAMIC PRESSURE
STATIC & DYNAMIC PRESSURESTATIC & DYNAMIC PRESSURE
STATIC & DYNAMIC PRESSURE
 
Smoke point
Smoke pointSmoke point
Smoke point
 
Boyle's low
Boyle's lowBoyle's low
Boyle's low
 
Hydrometer
HydrometerHydrometer
Hydrometer
 
Density and Specific Gravity (Specific Gravity Bottle method)
Density and Specific Gravity  (Specific Gravity Bottle method)Density and Specific Gravity  (Specific Gravity Bottle method)
Density and Specific Gravity (Specific Gravity Bottle method)
 
Over all pressure of Fluid flow
Over all pressure of Fluid flowOver all pressure of Fluid flow
Over all pressure of Fluid flow
 
Humidity-Measuremente
Humidity-MeasurementeHumidity-Measuremente
Humidity-Measuremente
 
Steam tables
Steam tablesSteam tables
Steam tables
 
Fire point
Fire point Fire point
Fire point
 

Recently uploaded

Hierarchical Digital Twin of a Naval Power System
Hierarchical Digital Twin of a Naval Power SystemHierarchical Digital Twin of a Naval Power System
Hierarchical Digital Twin of a Naval Power System
Kerry Sado
 
一比一原版(UofT毕业证)多伦多大学毕业证成绩单如何办理
一比一原版(UofT毕业证)多伦多大学毕业证成绩单如何办理一比一原版(UofT毕业证)多伦多大学毕业证成绩单如何办理
一比一原版(UofT毕业证)多伦多大学毕业证成绩单如何办理
ydteq
 
Nuclear Power Economics and Structuring 2024
Nuclear Power Economics and Structuring 2024Nuclear Power Economics and Structuring 2024
Nuclear Power Economics and Structuring 2024
Massimo Talia
 
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
obonagu
 
Fundamentals of Electric Drives and its applications.pptx
Fundamentals of Electric Drives and its applications.pptxFundamentals of Electric Drives and its applications.pptx
Fundamentals of Electric Drives and its applications.pptx
manasideore6
 
PROJECT FORMAT FOR EVS AMITY UNIVERSITY GWALIOR.ppt
PROJECT FORMAT FOR EVS AMITY UNIVERSITY GWALIOR.pptPROJECT FORMAT FOR EVS AMITY UNIVERSITY GWALIOR.ppt
PROJECT FORMAT FOR EVS AMITY UNIVERSITY GWALIOR.ppt
bhadouriyakaku
 
[JPP-1] - (JEE 3.0) - Kinematics 1D - 14th May..pdf
[JPP-1] - (JEE 3.0) - Kinematics 1D - 14th May..pdf[JPP-1] - (JEE 3.0) - Kinematics 1D - 14th May..pdf
[JPP-1] - (JEE 3.0) - Kinematics 1D - 14th May..pdf
awadeshbabu
 
Understanding Inductive Bias in Machine Learning
Understanding Inductive Bias in Machine LearningUnderstanding Inductive Bias in Machine Learning
Understanding Inductive Bias in Machine Learning
SUTEJAS
 
bank management system in java and mysql report1.pdf
bank management system in java and mysql report1.pdfbank management system in java and mysql report1.pdf
bank management system in java and mysql report1.pdf
Divyam548318
 
6th International Conference on Machine Learning & Applications (CMLA 2024)
6th International Conference on Machine Learning & Applications (CMLA 2024)6th International Conference on Machine Learning & Applications (CMLA 2024)
6th International Conference on Machine Learning & Applications (CMLA 2024)
ClaraZara1
 
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
zwunae
 
sieving analysis and results interpretation
sieving analysis and results interpretationsieving analysis and results interpretation
sieving analysis and results interpretation
ssuser36d3051
 
Water billing management system project report.pdf
Water billing management system project report.pdfWater billing management system project report.pdf
Water billing management system project report.pdf
Kamal Acharya
 
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&BDesign and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Sreedhar Chowdam
 
Fundamentals of Induction Motor Drives.pptx
Fundamentals of Induction Motor Drives.pptxFundamentals of Induction Motor Drives.pptx
Fundamentals of Induction Motor Drives.pptx
manasideore6
 
Ethernet Routing and switching chapter 1.ppt
Ethernet Routing and switching chapter 1.pptEthernet Routing and switching chapter 1.ppt
Ethernet Routing and switching chapter 1.ppt
azkamurat
 
basic-wireline-operations-course-mahmoud-f-radwan.pdf
basic-wireline-operations-course-mahmoud-f-radwan.pdfbasic-wireline-operations-course-mahmoud-f-radwan.pdf
basic-wireline-operations-course-mahmoud-f-radwan.pdf
NidhalKahouli2
 
Heap Sort (SS).ppt FOR ENGINEERING GRADUATES, BCA, MCA, MTECH, BSC STUDENTS
Heap Sort (SS).ppt FOR ENGINEERING GRADUATES, BCA, MCA, MTECH, BSC STUDENTSHeap Sort (SS).ppt FOR ENGINEERING GRADUATES, BCA, MCA, MTECH, BSC STUDENTS
Heap Sort (SS).ppt FOR ENGINEERING GRADUATES, BCA, MCA, MTECH, BSC STUDENTS
Soumen Santra
 
01-GPON Fundamental fttx ftth basic .pptx
01-GPON Fundamental fttx ftth basic .pptx01-GPON Fundamental fttx ftth basic .pptx
01-GPON Fundamental fttx ftth basic .pptx
benykoy2024
 
A review on techniques and modelling methodologies used for checking electrom...
A review on techniques and modelling methodologies used for checking electrom...A review on techniques and modelling methodologies used for checking electrom...
A review on techniques and modelling methodologies used for checking electrom...
nooriasukmaningtyas
 

Recently uploaded (20)

Hierarchical Digital Twin of a Naval Power System
Hierarchical Digital Twin of a Naval Power SystemHierarchical Digital Twin of a Naval Power System
Hierarchical Digital Twin of a Naval Power System
 
一比一原版(UofT毕业证)多伦多大学毕业证成绩单如何办理
一比一原版(UofT毕业证)多伦多大学毕业证成绩单如何办理一比一原版(UofT毕业证)多伦多大学毕业证成绩单如何办理
一比一原版(UofT毕业证)多伦多大学毕业证成绩单如何办理
 
Nuclear Power Economics and Structuring 2024
Nuclear Power Economics and Structuring 2024Nuclear Power Economics and Structuring 2024
Nuclear Power Economics and Structuring 2024
 
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
在线办理(ANU毕业证书)澳洲国立大学毕业证录取通知书一模一样
 
Fundamentals of Electric Drives and its applications.pptx
Fundamentals of Electric Drives and its applications.pptxFundamentals of Electric Drives and its applications.pptx
Fundamentals of Electric Drives and its applications.pptx
 
PROJECT FORMAT FOR EVS AMITY UNIVERSITY GWALIOR.ppt
PROJECT FORMAT FOR EVS AMITY UNIVERSITY GWALIOR.pptPROJECT FORMAT FOR EVS AMITY UNIVERSITY GWALIOR.ppt
PROJECT FORMAT FOR EVS AMITY UNIVERSITY GWALIOR.ppt
 
[JPP-1] - (JEE 3.0) - Kinematics 1D - 14th May..pdf
[JPP-1] - (JEE 3.0) - Kinematics 1D - 14th May..pdf[JPP-1] - (JEE 3.0) - Kinematics 1D - 14th May..pdf
[JPP-1] - (JEE 3.0) - Kinematics 1D - 14th May..pdf
 
Understanding Inductive Bias in Machine Learning
Understanding Inductive Bias in Machine LearningUnderstanding Inductive Bias in Machine Learning
Understanding Inductive Bias in Machine Learning
 
bank management system in java and mysql report1.pdf
bank management system in java and mysql report1.pdfbank management system in java and mysql report1.pdf
bank management system in java and mysql report1.pdf
 
6th International Conference on Machine Learning & Applications (CMLA 2024)
6th International Conference on Machine Learning & Applications (CMLA 2024)6th International Conference on Machine Learning & Applications (CMLA 2024)
6th International Conference on Machine Learning & Applications (CMLA 2024)
 
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
一比一原版(IIT毕业证)伊利诺伊理工大学毕业证成绩单专业办理
 
sieving analysis and results interpretation
sieving analysis and results interpretationsieving analysis and results interpretation
sieving analysis and results interpretation
 
Water billing management system project report.pdf
Water billing management system project report.pdfWater billing management system project report.pdf
Water billing management system project report.pdf
 
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&BDesign and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
 
Fundamentals of Induction Motor Drives.pptx
Fundamentals of Induction Motor Drives.pptxFundamentals of Induction Motor Drives.pptx
Fundamentals of Induction Motor Drives.pptx
 
Ethernet Routing and switching chapter 1.ppt
Ethernet Routing and switching chapter 1.pptEthernet Routing and switching chapter 1.ppt
Ethernet Routing and switching chapter 1.ppt
 
basic-wireline-operations-course-mahmoud-f-radwan.pdf
basic-wireline-operations-course-mahmoud-f-radwan.pdfbasic-wireline-operations-course-mahmoud-f-radwan.pdf
basic-wireline-operations-course-mahmoud-f-radwan.pdf
 
Heap Sort (SS).ppt FOR ENGINEERING GRADUATES, BCA, MCA, MTECH, BSC STUDENTS
Heap Sort (SS).ppt FOR ENGINEERING GRADUATES, BCA, MCA, MTECH, BSC STUDENTSHeap Sort (SS).ppt FOR ENGINEERING GRADUATES, BCA, MCA, MTECH, BSC STUDENTS
Heap Sort (SS).ppt FOR ENGINEERING GRADUATES, BCA, MCA, MTECH, BSC STUDENTS
 
01-GPON Fundamental fttx ftth basic .pptx
01-GPON Fundamental fttx ftth basic .pptx01-GPON Fundamental fttx ftth basic .pptx
01-GPON Fundamental fttx ftth basic .pptx
 
A review on techniques and modelling methodologies used for checking electrom...
A review on techniques and modelling methodologies used for checking electrom...A review on techniques and modelling methodologies used for checking electrom...
A review on techniques and modelling methodologies used for checking electrom...
 

Ammonia

  • 1. 1 Koya University Faculty of Engineering Chemical Engineering Department Equipment Design “Ammonia” Preparation By Aree Salah Alan Mawlud Awat Qadr
  • 2. 2 List of content: Introduction …………………………………….…………….3 History of ammonia:………….……………………..…..….4-6 Properties ………….………………………….…………….7-8 Safety concerns with ammonia …………….……………..9-10 Manufacture of ammonia ………………………………..11-19 Waste Management …….........................................................20 Uses of ammonia.................................................................21-22 Fertilisers ………………………………..…………………...23 References ………………………………………..………......24
  • 3. 3 Introduction: Ammonia (NH3) is a common toxicant derived from wastes (Figure 1), fertilizers, and natural processes. Ammonia nitrogen includes both the ionized form (ammonium, NH4 + ) and the unionized form (ammonia, NH3). An increase in pH favors formation of the more toxic unionized form (NH3), while a decrease favors the ionized (NH4 + ) form.Temperature also affects the toxicity of ammonia to aquatic life. Ammonia is a common cause of fish kills, but the most common problems associated with ammonia relate to elevated concentrations affecting fish growth, gill condition, organ weights, and hematocrit (Milne et al. 2000). Exposure duration and frequency strongly influence the severity of effects (Milne et al. 2000). Ammonia in sediments typically results from bacterial decomposition of natural and anthropogenic organic matter that accumulates in sediment. Sediment microbiota mineralize organic nitrogen or (less commonly) produce ammonia by dissimilatory nitrate reduction. Ammonia is especially prevalent in anoxic sediments because nitrification (the oxidation of ammonia to nitrite [NO2 - ] and nitrate [NO3 - ]) is inhibited. Ammonia generated in sediment may be toxic to benthic or surface water biota (Lapota et al. 2000). Ammonia also exerts a biochemical oxygen demand on receiving waters (referred to as nitrogenous biological oxygen demand or NBOD) because dissolved oxygen is consumed as bacteria and other microbes oxidize ammonia into nitrite and nitrate. The resulting dissolved oxygen reductions can decrease species diversity and even cause fish kills. Additionally, ammonia can lead to heavy plant growth (eutrophication) due to its nutrient properties (see the Nutrients module). Conversely, algae and macrophytes take up ammonia, thereby reducing aqueous concentrations.
  • 4. 4 History of ammonia: Ammonia was first obtained in pure form in 1774 by an English chemist Joseph Priestley. He heated sal ammoniac (ammonium chloride) with slack lime (calcium hydroxide). The reaction 2NH4Cl + Ca(OH)2 ® NH3 + CaCl2 is still used in laboratories if required a small quantities of this gas. Priestley collected the released ammonia over mercury. He called it "alkaline air" because water solution of ammonia had all attributes of alkalis. In 1784, a French chemist Claude Louis Berthollet decomposed ammonia into elements with the help of electric discharge and thus identified the composition of this gas. Ammonia received its official name as "ammoniac" in 1787 from the Latin name of ammonium chloride - sal ammoniac; because that salt was obtained near the temple of Egyptian god Amon. This name is still retained in the majority of West-European languages (German Ammoniak, English ammonia, French ammoniaque); the abbreviated Russian name "ammiak" was introduced in 1801 by Russian chemist Yakov Dmitrievich Zakharov who was the first to develop the Russian chemical nomenclature system. There are hydrogen bonds between ammonia molecules. Although they are not as strong as those between water molecules, these bonds promote strong attraction between molecules. That is why physical properties of ammonia are in many respects abnormal as compared to properties of other hydrides of elements in the same subgroup (PH3, SbH3, AsH3). In solid ammonia, each nitrogen atom is linked to six hydrogen atoms by three covalent bonds and three hydrogen bonds. In ammonia melting, only 26% of all hydrogen bonds break, and another 7% explode when heated to the boiling point of a liquid. Only when the temperature is above that value, almost all bonds remaining between molecules disappear. Ammonia stands out among other gases because of its great solubility in water: under normal conditions, 1 ml of water is able to absorb more than a litre of gaseous ammonia (more exactly, 1,170 ml) with formation of 42.8% solution. If we calculate relationship between NH3 and H2O in saturated solution under normal conditions, we will find that for each one ammonia molecule, there is one water molecule. Ammonia is quite active chemically and interreacts with many substances. It burns with pale- yellow flame in pure oxygen, turning, mainly, into nitrogen and water. The mixtures of ammonia and air with ammonia content from 15% to 28% are explosive. Ammonia, due to its non-divided electron pair, forms a huge number of complex compounds with metal ions - so called amino
  • 5. 5 compounds or ammoniates. In contrast to organic amines, the nitrogen atom in these complexes is always linked to three hydrogen atoms. The most interesting of various substance solutions in liquid ammonia are, doubtlessly, solutions of alkaline metals. Such solutions have raised a great interest with scientists for more than a hundred years. Solutions of sodium and potassium in liquid ammonia were obtained for the first time in 1864. Several years later it was found that if ammonia is allowed to evaporate normally, the residue would consist of pure metal, just as we can observe in respect of solution of common salt in water. When metals are dissolved in liquid ammonia, the solution volume is always higher than the summary of component volumes. In the result expansion, its density continually decreases with concentration increases (which is not the case with water solutions of salts and other solid compounds). Lithium concentrated solution in liquid ammonia is the lightest liquid under normal conditions. Its density at 20° C is only 0.48 g/cm3 (only hydrogen, helium and methane, liquefied at low temperatures are lighter than this solution). How much metal can liquid ammonia dissolve? It depends mainly on temperature. At boiling temperature, the solution contains about 15% (molar) of alkali metal. As temperature rises, solubility increases quickly and becomes infinitely great at the metal melting temperature. This means that molten alkali metal (e.g., caesium at 28.3°C already) is mixed with liquid ammonia in any proportions. Evaporation of ammonia from concentrated solutions is slow since its saturated vapor pressure tends to zero as metal concentration increases. One more very interesting fact: diluted and concentrated solutions of alkali metals in liquid ammonia do not mix with each other. This is a rare phenomenon for aqueous solutions. If, for instance, 4 g of sodium is added to 100 g of liquid ammonia at a temperature of –43°C, the solution will split into two phases by itself. One of them, more concentrated but less dense, will be on top while diluted solution with higher density will be at the bottom. The boundary between the solutions is easily noticeable: the upper liquid has metal bronze shine, and the lower one is dark blue. Ammonia is used also for production of synthetic fibres, e.g., nylon and kapron. In textile industry, it is used for cleaning and dyeing of cotton, wool and silk. In petroleum-chemical industry, ammonia is used for neutralization of acidic wastes, and in natural rubber production ammonia helps to preserve latex in the course of carriage from the plantation to the factory. Ammonia is used also in soda production by Solve method. In steel industry, ammonia is used for nitride hardening – saturation of surface layers of steel with nitrogen, which increases its
  • 6. 6 hardness significantly. Medics use ammonia water solutions (ammonia spirit) in everyday practice: a piece of cotton wool moistened in salt ammoniac brings the person out of a fainting fit. Ammonia in such dose is not hazardous for people. Nevertheless, it should be remembered that this gas is quite toxic. Ammonia is one of the first products in the world by its production volumes. Annually, around 100 million tons of compounds are obtained worldwide. Ammonia is produced in liquid form or in water solution - ammonia water, which usually contains 25% of NH3. Huge quantities of ammonia are used for production of nitric acid, which is used for production of fertilizers and many other products. Ammonia water is applied also directly as a fertilizer. Ammonia is used for production of various ammonium salts, urea, urotropine. It is also used as a cheap cooling agent in industrial refrigerating plants.
  • 7. 7 Properties: Anhydrous (water-free) ammonia gas is easily liquefied under pressure (at 20°C liquid ammonia has a vapor pressure of about 120 lb per sq in.) It is extremely soluble in water; one volume of water dissolves about 1,200 volumes of the gas at 0°C (90 grams of ammonia in 100 cc of water), but only about 700 volumes at room temperature and still less at higher temperatures. The solution is alkaline because much of the dissolved ammonia reacts with water, H2O, to form ammonium hydroxide, NH4OH, a weak base. Liquid ammonia is used in the chemical laboratory as a solvent. It is a better solvent for ionic and polar compounds than ethanol, but not as good as water; it is a better solvent for nonpolar covalent compounds than water, but not as good as ethanol. It dissolves alkali metals and barium, calcium, and strontium by forming an unstable blue solution containing the metal ion and free electrons that slowly decomposes, releasing hydrogen and forming the metal amide. Compared to water, liquid ammonia is less likely to release protons (H+ ions), is more likely to take up protons (to form NH4+ ions), and is a stronger reducing agent. Because strong acids react with it, it does not allow strongly acidic solutions, but it dissolves many alkalies to form strongly basic solutions. Ammonia takes part in many chemical reactions. Ammonia reacts with strong acids to form stable ammonium salts: with hydrogen chloride it forms ammonium chloride; with nitric acid, ammonium nitrate; and with sulfuric acid, ammonium sulfate. Ammonium salts of weak acids are readily decomposed into the acid and ammonia. Ammonium carbonate, (NH3)2CO3·H2O, is a colorless-to-white crystalline solid commonly known as smelling salts; in water solution it is sometimes called aromatic spirits of ammonia. Ammonia reacts with certain metal ions to form complex ions called ammines. Ammonia also reacts with Lewis acids (electron acceptors), e.g., sulfur dioxide or trioxide or boron trifluoride Another kind of reaction, commonly called ammonolysis, occurs when one or more of the hydrogen atoms in the ammonia molecule is replaced by some other atom or radical. Chlorine gas, Cl2, reacts directly with ammonia to form monochloramine, NH2Cl, and hydrogen chloride, HCl. Products of such ammonolyses include amides, amines, imides, imines, and nitrides. Ammonia also takes part inoxidation and reduction reactions. It burns in oxygen to form nitrogen gas, N2, and water. In the presence of a catalyst (e.g., platinum) it is oxidized in air to form water and nitric oxide, NO. It reduces hot-metal oxides to the metal (e.g., cupric oxide to copper).
  • 8. 8 Physical properties of ammonia: Ammonia is a colourless gas with a sharp, penetrating odour. Its boiling point is −33.35 °C (−28.03 °F), and its freezing point is −77.7 °C (−107.8 °F). It has a high heat ofvaporization (23.3 kilojoules per mole at its boiling point) and can be handled as aliquid in thermally insulated containers in the laboratory. (The heat of vaporization of a substance is the number of kilojoules needed to vaporize one mole of the substance with no change in temperature.) The ammonia molecule has a trigonal pyramidal shape with the three hydrogen atoms and an unshared pair of electronsattached to the nitrogen atom. It is a polar molecule and is highly associated because of strong intermolecular hydrogen bonding. The dielectric constant of ammonia (22 at −34 °C [−29 °F]) is lower than that of water (81 at 25 °C [77 °F]), so it is a better solvent for organic materials. However, it is still high enough to allow ammonia to act as a moderately good ionizing solvent. Ammonia also self-ionizes, although less so than does water.2NH3 ⇌ NH4 + + NH2 −
  • 9. 9 Safety concerns with ammonia: There are several safety-related concerns with anhydrous ammonia and with aqueous solutions of ammonia. It is a respiratory irritant that is a highly hazardous chemical.Release could take place through a simple industrial or transportation accident, a deliberate release caused by terrorists, or by improper handling by those using it in the illegal synthesis of methamphetamines. Storage tanks on farms used for dispensing ammonia as fertilizer are referred to as ''nurse'' tanks and contain approximately 2,500 pounds (1134 kg) of anhydrous ammonia, so any farm with four or more nurse tanks needs to assess its safety. In fact, the U.S. Environmental Protection Agency (U.S. EPA) mandates the performance of an "Offsite Consequence Analysis" (OCA) as part of their "Risk Management Plan" (RMP) requirements for any facility that stores more than 10,000 pounds (4,536 kg) of anhydrous liquid ammonia or 20,000 pounds (9,072 kg) of aqueous solutions of ammonia. The RMP requirements apply for ammonia refrigeration systems or any other ammonia storage facilities as well as farms. The U.S. Occupational Health & Safety Administration (OSHA) has mandated very similar requirements as part of their "Process Safety Management" (PSM) regulations for hazardous chemicals. In transport, ammonia containers must have proper hazardous material placards and, if the pertinent threshold quantity is exceeded, may need additional safeguards such as reporting the shipment to industry monitoring services such as CHEMTREC or additional local agencies. There may be restrictions on transporting hazardous materials through tunnels, or possibly streets in high-density areas.
  • 10. 10 The U.S. Department of Homeland Security (DHS), citing its major concern as toxic release, lists anhydrous ammonia, or mixtures containing at least 1 percent ammonia, when stored in quantities of 10,000 pounds or more, as a chemical of interest, which falls under the Risk for Chemical Facility Anti-Terrorism Standards (CFATS) regulations and guidance Organizations that store or transport more than the threshold quantity of 10,000 pounds, or believe they are at a higher than normal risk, should use the Chemical Security Assessment Tool.[ The U.S. EPA has issued an additional safeguards document, with special emphasis on the theft of ammonia.
  • 11. 11 Manufacture of ammonia: The manufacture of ammonia from nitrogen and hydrogen takes place in two main stages: a) The manufacture of hydrogen b) The synthesis of ammonia (the Haber Process) The manufacture of hydrogen involves several distinct processes. Figure 2 shows their sequence and the location within an ammonia plant (steps1-5). The converter used to make ammonia from the hydrogen is also shown (step 6). What occurs in each of these steps is described below the figure. Figure 2 An ammonia plant in Western Australia: 1 -Desulfurisation units 2 -Primary reformer 3 -High temperature and low temperature shift reactors 4 -Carbon dioxide absorber 5 -Carbon dioxide stripper (recovery of the pure solvent, ethanolamine) 6 -Ammonia converter 7 -Ammonia storage as liquid 8 -Pipeline to the ship for export
  • 12. 12 a) The manufacture of hydrogen Hydrogen is produced from a variety of feedstocks, mostly from natural gas, coal or naphtha. The ways in which hydrogen is obtained from these feedstocks are dealt with separately. Hydrogen from natural gas (methane) This involves two stages: i) the manufacture of synthesis gas (a mixture of carbon monoxide and hydrogen (steam reforming)) >ii) the removal of the carbon monoxide and production of a mixture of hydrogen and nitrogen (the shift reaction) (i) The manufacture of synthesis gas Whichever way the methane is obtained, it will contain some organic sulfur compounds and hydrogen sulfide, both of which must be removed. Otherwise, they will poison the catalyst needed in the manufacture of synthesis gas. In the desulfurisation unit, the organic sulfur compounds are often first converted into hydrogen sulfide, prior to reaction with zinc oxide. The feedstock is mixed with hydrogen and passed over a catalyst of mixed oxides of cobalt and molybdenum on an inert support (a specially treated alumina) at ca 700 K. Then the gases are passed over zinc oxide at ca 700 K and hydrogen sulfide is removed: Primary steam reforming converts methane and steam to synthesis gas, a mixture of carbon monoxide and hydrogen: High temperatures and low pressures favour the formation of the products (Le Chatelier's Principle). In practice, the reactants are passed over a catalyst of nickel, finely divided on the surface of a calcium oxide/aluminium oxide support contained in vertical nickel alloy tubes. The tubes, up to 350 in parallel, are heated in a furnace above 1000 K and under a pressure of ca 30 atm. This is an example of a tubular reactor. Secondary steam reforming reacts oxygen from the air with some of the hydrogen present and the resulting mixture is passed over a nickel
  • 13. 13 catalyst. The steam and heat produced from the combustion reforms most of the residual methane. Among the key reactions are: The emerging gas from this net exothermic stage is at ca 1200 K and is cooled in heat exchangers. The steam formed from the water used in cooling the gases is used to operate turbines and thus compressors and to preheat reactants. Some recent designs use waste heat from the secondary reformer directly to provide heat for the primary reformer. At this stage the gas contains hydrogen, nitrogen, carbon monoxide and carbon dioxide and about 0.25% methane. As air contains 1% argon, this also accumulates in the synthesis gas. (ii) The shift reaction This process converts carbon monoxide to carbon dioxide, while generating more hydrogen. It takes place in two stages. In the first, the high temperature shift reaction, the gas is mixed with steam and passed over an iron/chromium(III) oxide catalyst at ca700 K in a fixed bed reactor. This decreases the carbon monoxide concentration from 11%: In the second stage, the low temperature shift reaction, the mixture of gases is passed over a copper-zinc catalyst at ca 500 K. The carbon monoxide concentration is further reduced to 0.2%. The reaction is done in two stages for several reasons. The reaction is exothermic. However, at high temperature, the exit concentration of carbon monoxide is still quite high, due to equilibrium control. The copper catalyst used in the low temperature stage is very sensitive to high temperatures, and could not operate effectively in the high temperature stage. Thus, the bulk of the reaction is carried out at high temperature to recover most of the heat. The gas is then removed at low temperature, where the equilibrium is much more favourable, on the very active but unstable copper catalyst. The gas mixture now contains about 18% carbon dioxide which is removed by scrubbing the gas with a solution of a base, using one of several available methods. One that is favoured is an organic base (in
  • 14. 14 the carbon dioxide absorber), a solution of an ethanolamine, often 2,2'- (methylimino)bis-ethanol (N-methyl diethanolamine). The carbon dioxide is released on heating the solution in the carbon dioxide stripper). Much of it is liquefied and sold, for example, for carbonated drinks, as a coolant for nuclear power stations and for promoting the growth of plants in greenhouses. The last traces of oxides of carbon are removed by passing the gases over a nickel catalyst at 600 K: This process is known as methanation. A gas is obtained of typical composition: 74% hydrogen, 25% nitrogen, 1% methane, together with some argon. Hydrogen from naphtha If naphtha is used as the feedstock, an extra reforming stage is needed. The naphtha is heated to form a vapour, mixed with steam and passed through tubes, heated at 750 K and packed with a catalyst, nickel supported on a mixture of aluminium and magnesium oxides. The main product is methane together with oxides of carbon, and is then processed by steam reforming, as if it was natural gas, followed by the shift reaction. Hydrogen from coal If coal is used, it is first finely ground and heated in an atmosphere of oxygen and steam. Some of the coal burns very rapidly in oxygen (in less than 0.1 s) causing the temperature in the furnace to rise and the rest of the coal reacts with the steam: The gas emitted contains ca 55% carbon monoxide, 30% hydrogen, 10% carbon dioxide and small amounts of methane and other hydrocarbons. This mixture is treated by the shift reaction. The main problems of using coal includes the large amounts of sulfur dioxide and trioxide generated in burning coal and the significant amounts of other impurities such as arsenic and bromine, all of which are very harmful to the atmosphere and all of which are severe poisons to the catalysts in the process. There is also a massive problem with disposal of the ash.
  • 15. 15 (b) The manufacture of ammonia (The Haber Process) The heart of the process is the reaction between hydrogen and nitrogen in a fixed bed reactor. The gases, in stoichiometric proportions, are heated and passed under pressure over a catalyst (Figure 3). Figure 3 A diagram illustrating a conventional synthesis reactor (a converter). The proportion of ammonia in the equilibrium mixture increases with increasing pressure and with falling temperature (Le Chatelier's Principle). Quantitative data are given in Table 1. To obtain a reasonable yield and favourable rate, high pressures, moderate temperatures and a catalyst are used.
  • 16. 16 Pressure/atm Percentage ammonia present at equilibrium at a range of temperatures 373 K 473 K 573 K 673 K 773 K 973 K 10 - 50.7 14.7 3.9 1.2 0.2 25 91.7 63.6 27.4 8.7 2.9 - 50 94.5 74.0 39.5 15.3 5.6 1.1 100 96.7 81.7 52.5 25.2 10.6 2.2 200 98.4 89.0 66.7 38.8 18.3 - 400 99.4 94.6 79.7 55.4 31.9 - 1000 - 98.3 92.6 79.8 57.5 12.9 Table 1 Percentage, by volume, of ammonia in the equilibrium mixture for the reaction between nitrogen and hydrogen at a range of temperatures and pressures. A wide range of conditions are used, depending on the construction of the reactor. Temperatures used vary between 600 and 700 K, and pressures between 100 and 200 atmospheres. Much work is being done to improve the effectiveness of the catalyst so that pressures as low as 50 atmospheres can be used. As the reaction is exothermic, cool reactants (nitrogen and hydrogen) are added to reduce the temperature of the reactors (Figure 3). The ammonia is usually stored on site (step 7) and pumped to another part of the plant where it is converted into a fertilizer (urea or an ammonium salt). However it is sometimes transported by sea (Figure 4) or by road, to be used in another plant.
  • 17. 17 Figure 4 In a plant in Western Australia, the ammonia is transferred by pipeline to a nearby harbour (Figure 2, step 8) and transported by ship. This one is carrying about 40 000 tonnes of liquefied ammonia. The original catalyst that Haber used was Fe3O4, which was reduced by the reactant, hydrogen, to iron. Much work was done to improve the catalyst and it was found that a small amount of potassium hydroxide was effective as a promoter. Recently research has been focussed on finding even more effective catalysts to enable the process to take place at lower pressures and temperatures. Ruthenium on a graphite surface is a promising one.
  • 18. 18 Postscript: The Haber Process is of such importance to our lives that it has figured in three Nobel Prizes in chemistry, all to German scientists, over a period of nearly 90 years, a remarkable record. The first was given in 1918, to Fritz Haber, the chemist who developed the process in the laboratory. The second was to Carl Bosch, whose brilliant engineering skills made the process viable on a massive scale, but who waited until 1931 for his award. In 2007, Gerhard Ertl was awarded the Prize for his work on catalysis of gaseous reactions on solids. Among the wide range of reactions he studied, he gained evidence for the adsorption of nitrogen molecules and hydrogen molecules on the surface iron and that these adsorbed molecules dissociate into atoms. These atoms then join up in stages to form the ammonia molecule. It must be remembered that the conditions used in these studies (at less than 10-10 atm) are very different from the conditions used in industry, ca 150 atm.
  • 19. 19
  • 20. 20 Waste Management: • The Haber process maximises the conversion of nitrogen and hydrogen into ammonia by recycling unreacted gases back into the converter for further passes over the catalyst. • In this way, almost complete conversion is achieved. • Because the hydrogen is recycled, the amount of hydrogen feedstock required from the hydrogen generation process is reduced. • Consequently the amount of raw materials, energy and waste materials involved in the production of the hydrogen used in the Haber process is reduced. • In some section of the production process, aqueous solutions of ammonia are produced when gases being released to the atmosphere are purified by passing them through water. • These solutions can also be used in the manufacture of urea.
  • 21. 21 Uses of ammonia: The manufacture of fertilizers is by far the most important use of ammonia. These include urea, ammonium salts (ammonium phosphates, ammonium nitrate, calcium ammonium nitrate) and solutions of ammonia. Figure 1 The uses of ammonia. An increasing amount of ammonia, although still small compared with other uses, is used as a concentrated solution in combating the discharge of nitrogen oxides from power stations. Annual production of ammonia Ammonia ranks second, to sulfuric acid, as the chemical with the largest tonnage. It is being increasingly made in countries which have low cost sources of natural gas and coal (China and Russia account for ca 40%). The largest plants produce about 3000 tonnes a day and there are plans to build plants that produce 4000-5000 tonnes a day, which would mean that the total world output could be managed with 100 such units. Current production is:
  • 22. 22 World 140 million tonnes Europe 16 million tonnes North America 15 million tonnes US 8 million tonnes Asia 74 million tonnes Russia 12.5 million tonnes1 Middle East 13 million tonnes Data from: Federal State Statistics Service: Russian Federation 2011 The world population is increasing by about 1.4% a year and the increase in tonnage of ammonia made just about keeps pace.
  • 23. 23 Fertilisers and much more: China 51 352 000 tonnes (about ⅓ of the world’s production) India 13 600 000 tonnes Russia 12 678 000 tonnes USA 9 355 000 tonnes Global production of ammonia The annual production of ammonia remained fairly constant over the past six years or so. Although manufactured in countries around the world, in 2009 the four biggest producers and the quantities they produced are: China51 352 000 tonnes (about ⅓ of the world’s production) India 13 600 000 tonnes Russia 12 678 000 tonnes USA 9 355 000 tonnes