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Production of 100,000 tonnes per annum of 99.8% Propylene Oxide Group 4 Eoin Brady Patrick Conneran Rory Gannon Brian Hale Sorcha Russell
Introduction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Product Description ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Selection CHPO: Chlorohydrin Process PO/TBA: t-Butyl Alcohol Co-Product Process PO/SM: Styrene Monomer Co-Product Process CHP: Cumene Hydrogen Peroxide Process
Process Selection ,[object Object],[object Object],[object Object],[object Object]
Description of Process - PFD
Oxidation Reaction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Chemical and Mechanical Design ,[object Object]
Chemical and Mechanical Design ,[object Object],133.67 Head thickness (mm) 79.07 Shell thickness (mm) 0.54 Baffle Width (m) 4 Number of Baffles 9.81 Height (m) 5.45 Liquid depth (m) 5.45 Diameter (m) 0.18    (hr)  127.06 Volume (m 3 )
P&ID
Epoxidation Reaction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Epoxidation Reactor ,[object Object]
Epoxidation Reactor ,[object Object],[object Object],[object Object],[object Object],[object Object]
Epoxidation Reactor ,[object Object],[object Object],[object Object],[object Object],[object Object]
Epoxidation Reactor ,[object Object],[object Object],[object Object],[object Object],J/kg mol 8.314 R K 398 T Exit K 322 T 0 Mol/m3 0.825865 C a Mol/m 3 66.95381 C a0 J  36400 E a J/mol -72500 dH RX Hr -1 0.6575 k 0
Epoxidation Reactor ,[object Object],[object Object]
Epoxidation Reactor ,[object Object],[object Object],[object Object]
Epoxidation Reactor
Epoxidation Reactor: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Epoxidation Reactor ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Epoxidation Reactor ,[object Object],[object Object],[object Object],[object Object],[object Object],8.98 plus corrosion allowance (mm) 4.98 Min. Hemispherical End Thickness (mm) 12.29 plus corrosion allowance (mm) 8.29 Minimum Cylinder Thickness (mm)
Epoxidation Reactor ,[object Object],[object Object],20 6 10 0.1 0.28 0.34 0.81 0.15 0.63 0.9 Bolt Diameter t2 t1 G J E C Y V Diameter (mm) Dimensions (m):
Epoxidation Reactor ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Flash Drum ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Flash Drum ,[object Object],[object Object],[object Object]
Flash Drum Inlet Propylene Propylene Oxide Ethyl Benzene Acetophenone 1-phenol ethanol Vapour Phase Liquid Phase
Flash Drum ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Flash Drum ,[object Object],[object Object],[object Object],[object Object]
Distillation Column 1 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Plate Design ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Plate Efficiency ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Reboiler & Condenser ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Mechanical Engineering Design ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
Distilation of Ethylbenzene ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Chemical Design of Column ,[object Object],[object Object],[object Object],[object Object],[object Object]
Mechanical Design ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Mechanical Design continued ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Mechanical Design Continued ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
P & ID
Cost assessment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Cumulative Cash Flow
Environmental Impact Statement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Environmental Impact Assessment ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Environmental Impact Statement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Environmental Impact Statement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Environmental Impact Statement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Environmental Impact Statement ,[object Object],[object Object],[object Object],[object Object]
HAZOP ,[object Object],[object Object],[object Object]
HAZOP ,[object Object],[object Object]
Node 1 Node 16
 
Site Location: Whitegate Co. Cork ConocoPhillips Cork City and  Cork Port N Site Location
Site Layout
Questions? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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BE Chemical Engineering Design Project Production Of Propylene Oxide