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A.Chakravarthy
M.Pharmacy-Pharmaceutical Chemistry
KVSR Siddhartha College of Pharmaceutical
Sciences
Green chemistry, also called sustainable
chemistry, is a philosophy of chemical research
and engineering that encourages the design of
products and processes that minimize the use
and generation of hazardous substances*.
The utilization of a set of principles that reduces
or eliminates the use or generation of hazardous
substances in the design, manufacture and
application of chemical products**.
*As defined by United States Environmental Protection Agency
** Anastas, P. T.; Warner, J.C. Green Chemistry: Theory and Practice, Oxford University
Press,1998
Waste
Hazard

Improving

Risk

Renewability

Energy

Reusability

Cost

Atom
utilization

Reducing

Energy
efficiency
1.PREVENTION
It is better to prevent waste than to treat or clean
up waste after it is formed.
Industry

Tonnage

Ratio
(kg of byproduct/kg of
product)

Oil refining

106 - 108

<0.1

Bulk chemicals

104 - 106

1-5

Fine chemicals

102 - 104

5-50

Pharmaceuticals

10 - 103

25-100+

Pharmaceuticals and chemical industries though have a lesser waste
production compared to other industries like oil refining, have an opportunity
of reducing the waste further since the amount of waste per kg of product is
relatively higher
2. Atom Economy
Synthetic methods should be designed to
maximise the incorporation of all materials
used in the process into the final product.
Atom economy (atom efficiency) describes
the conversion efficiency of a chemical process in
terms of all atoms involved (desired products
produced).
In an ideal chemical process, the amount of
starting materials or reactants equals the amount
of all products generated and no atom is wasted.
% atom economy= (MW of desired product/MW of all reactants)
*100
3. Less Hazardous Chemical
Synthesis
Whenever practicable, synthetic methodologies
should be designed to use and generate
substances that possess little or no toxicity to
human health and the environment.
Polycarbonate Synthesis using Phosgene
O
HO



OH

+

Cl

O

NaOH
Cl

*

O

O

Disadvantages
 Phosgene is highly toxic and corrosive
 Requires large amount of CH2cl2
 Polycarbonate gets contaminated with chlorine impurities

n

*
Polycarbonate Synthesis using solid state process
OH

HO

O

+

*

O

O

n

*

O

O
O



Advantages
 diphenylcarbonate synthesized without phosgene
 Eliminates use of CH2Cl2
 Higher-quality polycarbonates without chlorine impurities.

Komiya et al., Asahi Chemical Industry Co.
4. Designing Safer Chemicals
Chemical products should be designed to preserve
efficacy of the function while reducing toxicity.
Tributyltin oxide is usually used mixed with
paints as an antifoulants for ships. This
chemical is usually toxic to marine organisms
and also bio-accumulate.
Sea-Nine®
211,
4,5-dichloro-2-n-octyl-4isothiazolin-3-one (DCOI), is now used which is
relatively less toxic.

http://academic.scranton.edu/faculty/CANNM1/environmentalmodule.html
5. Safer Solvents and Auxiliaries
The use of auxiliary substances (solvents, separation
agents, etc.) should be made unnecessary
whenever possible and, when used, innocuous.
Preferred
Water
Acetone
Ethanol
2-Propanol
1-Propanol
Ethyl acetate
Isopropyl acetate
Methanol
Methyl ethyl
ketone
1-Butanol
t-Butanol

Useable

Cyclohexane
Heptane
Toluene
Methylcyclohexane
Methyl t-butyl
ether
Isooctane
Acetonitrile
2-MethylTHF
Tetrahydrofuran
Xylenes
Dimethyl sulfoxide
Acetic acid
Ethylene glycol

Undesirable

Pentane
Hexane(s)
Di-isopropyl ether
Diethyl ether
Dichloromethane
Dichloroethane
Chloroform
Dimethyl formamide
NMethylpyrrolidinone
Pyridine
Dimethyl acetate
Dioxane
Dimethoxyethane
Benzene
Carbon tetrachloride

Green Chemistry Symposium-ll, Sacramento, CA
Pfizer solvent replacement table
Red solvents

Green solvents

Pentane

Heptane

Hexane(s)

Heptane

Di-isopropyl ether or diethyl ether

2-MeTHF or tert-butyl methyl ether

Dioxane or dimethoxyethane

2-MeTHF or tert-butyl methyl ether

Chloroform, dichloroethane or
carbon tetrachloride

Dichloromethane

Dimethyl formamide, dimethyl
acetamide or Nmethylpyrrolidinone

Acetonitrile

Pyridine

Et3N (if pyridine is used as a base)

Dichloromethane (extractions)

EtOAc, MTBE, toluene, 2-MeTHF

Dichloromethane
(chromatography)

EtOAc/heptane

Benzene

Toluene
Green Chemistry Symposium-ll, Sacramento, CA
Ionic solvents:
Room temperature ionic liquids(RTILs) can be
used as substitutes for aromatic solvents in
chemical reactions and separation processes.
RTILs are organic salts with melting points
below 1000 C, often below room temperature,
have no vapour pressure and composed of
entirely cations and anions.
Exhibit good solvent properties and often
facilitate chemical reactions without being
transformed in the process.
Have negligible vapour pressure and miniscule
flammability.
Exhibit high thermal stability and wide working
temperatures.
Owing to multitude of possible combinations of
cation and anion, they are susceptible to
numerous permutations that allow various
physical and chemical properties to be adjusted
at will.
Eg: 1-butyl-3methylimidazoliumhexafluorophosphate, and
some imidazolium tetrafluoroborates
Philip E.Rakita, Ozark Fluorine Specialities
6. Design for Energy Efficiency
Energy requirements should be recognized for their
environmental and economic impacts and should be
minimized. Synthetic methods should be conducted at
ambient temperature and pressure.
Use of alternate, recyclable and more efficient
energy resources.
Use of light energy as a source for
photochemical reactions.
Use of microwave chemistry for more efficient
energy utilization
7. Use of Renewable Feedstocks
A raw material or feedstock should be
renewable rather than depleting
whenever technically and economically
practical.
Fermentation of glucose in the presence of
bacteria and propanoic acid gives Polyhydroxy
alkanoates (PHAs).
The PHAs are similar to polypropene and
polyethene but however are biodegradable.
OH

O

Alcaligenes eutrophus
OH
propanoic acid

HO
OH

R

OH

O

O

n

R = Me, polydroxybutyrate
R = Et, polyhydroxyvalerate

PLA (polylactic acid) is another plastic that is
being made from renewable feedstocks such as
corn and potato waste.
8. Reduce Derivatives
Unnecessary derivatization (blocking group,
protection/deprotection, temporary
modification of physical/chemical processes)
should be avoided whenever possible.
An increase in the number of synthetic steps
would eventually reduce the overall yield and
atom economy.
Protecting groups are generally used because
there is no direct way to solve the problem
without them.
Attempts to reduce the number of steps and
derivatization is considered important.
9. Catalysis
Catalytic reagents (as selective as possible) are
superior to stoichiometric reagents.
A green catalyst has advantages such as:
Readily separated
Readily regenerated & recycled
Long service life
Very high rates of reaction
Robust to poisons
High selectivity
Works under milder conditions
Certain chemicals are used as green catalysts
which reduce the incidence of toxic chemicals
formed in a reaction by converting them to less
toxic or harmless substances.
Oxidation catalysts, called Fe-TAML® (tetraamido macrocyclic ligand) activators, are made
from elements found in nature and work with
hydrogen peroxide to convert harmful
pollutants into less toxic or harmless
substances*.
*Terrence J. Collins;Teresa Heinz Professor of Green Chemistry
Enzymes or whole-cell microorganisms are
used.
Benefits include:
Fast reactions due to correct orientations
Orientation of site gives high stereospecificity
Substrate specificity
Water soluble
Naturally occurring
Moderate conditions
Possibility for tandem reactions
Phase Transfer Catalyst:
A phase transfer catalyst is a catalyst which facilitates
the migration of a reactant in a heterogeneous system
from one phase into another phase where reaction
can take place.
Ionic reactants are often soluble in an aqueous phase
but are insoluble in an organic phase unless the phase
transfer catalyst is present.
Advantages of PTC
Elimination of organic solvents
High yields and purity of products
Simplicity of the procedure
Highly scalable
Low energy cosumption and low investment cost
Minimization of industrial waste
Quarternary ammonium or phosphonium salts
are most widely used PTCs.
Eg: methyltrioctyl ammoniumchloride (Aliquat 336 or
Adogen 464),
Tetra-n-butylammonium bromide (TBAB)
Triethylbenzylammonium chloride (TEBA)
Cetyltrimethylammonium bromide (cetrimide)
benzyltrioctyl ammoniumchloride,
polyethylene glycoether,
crown ethers
Mechanism of phase transfer by PTC:
Applications of PTCs:
In nucleophilic substitution reactions
Synthesis of fine chemicals
In perfumery and fragrance industry
Is synthesis of drugs like dicyclonine,
phenoperidine, oxaladine, ritaline etc.
Provides liberty of use of cheaper and easily
available raw materials like potassium
carbonate and aqueous sodium hydroxide
thereby obviating the need of severe
anhydrous conditions, expensive solvents and
dangerous bases such as metal hydrides and
organometallic reagents.
Williamsons ether synthesis by PTC:
High-yield etherification
No need for excess pre-formed alkoxide
Usually short cycle time and easy workup
Non-dry mild reaction conditions
Wittig reaction by PTC
Aliquat 336 (N-Methyl-N,N-dioctyloctan-1ammonium chloride) is used as PTC.
10. Design for Degradation
Chemical products should be designed so that at the
end of their function they do not persist in the
environment and instead break down into
innocuous degradation products.
Plastics, long chain hydrocarbons, CFCs have
longer persistence.
Chemicals such as DDT bioaccumulate.
Drugs such as antibiotics build up in water
streams.
Design of degradable chemicals is the need of
the hour.
Polylactic acid:




Manufactured from renewable resources such as corn or
wheat;
Uses 20-50% fewer fossil fuels than conventional plastics
PLA products can be recycled or composted
11. Real-time Analysis for
Pollution Prevention
Analytical methodologies need to be further
developed to allow for real-time in-process
monitoring and control prior to the formation
of hazardous substances.
In the process of a chemical reaction, analysing
when a reaction is exactly complete can save a
lot of energy, waste and time.
Overdoing a reaction may result in energy
wastage and under-doing the same may result in
material wastage.
An advanced and sophisticated analytical tool
helps reduce this pollution
12. Inherently Safer Chemistry for
Accident Prevention
Substance and the form of a substance used in
a chemical process should be chosen so as to
minimize the potential for chemical accidents,
including releases, explosions, and fires.
Use of potential toxic, hazardous and highly
inflammable chemicals may result in accidents
which eventually lead to pollution and danger to
plant and animal life.
U.S. Public Interest Research Group Reports
(April 2004) find that chemical industry has had
more than 25,000 chemical accidents since 1990
More than 1,800 accidents a year or 5 a day.
In Bhopal gas tragedy, release of 40 tons of
Methyl isocyanate (MIC) took the lives of 15000
people leaving hundreds of thousands seriously
affected.
U
YO
K
AN
TH

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Green chemistry

  • 2. Green chemistry, also called sustainable chemistry, is a philosophy of chemical research and engineering that encourages the design of products and processes that minimize the use and generation of hazardous substances*. The utilization of a set of principles that reduces or eliminates the use or generation of hazardous substances in the design, manufacture and application of chemical products**. *As defined by United States Environmental Protection Agency ** Anastas, P. T.; Warner, J.C. Green Chemistry: Theory and Practice, Oxford University Press,1998
  • 4. 1.PREVENTION It is better to prevent waste than to treat or clean up waste after it is formed.
  • 5. Industry Tonnage Ratio (kg of byproduct/kg of product) Oil refining 106 - 108 <0.1 Bulk chemicals 104 - 106 1-5 Fine chemicals 102 - 104 5-50 Pharmaceuticals 10 - 103 25-100+ Pharmaceuticals and chemical industries though have a lesser waste production compared to other industries like oil refining, have an opportunity of reducing the waste further since the amount of waste per kg of product is relatively higher
  • 6. 2. Atom Economy Synthetic methods should be designed to maximise the incorporation of all materials used in the process into the final product.
  • 7. Atom economy (atom efficiency) describes the conversion efficiency of a chemical process in terms of all atoms involved (desired products produced). In an ideal chemical process, the amount of starting materials or reactants equals the amount of all products generated and no atom is wasted. % atom economy= (MW of desired product/MW of all reactants) *100
  • 8. 3. Less Hazardous Chemical Synthesis Whenever practicable, synthetic methodologies should be designed to use and generate substances that possess little or no toxicity to human health and the environment.
  • 9. Polycarbonate Synthesis using Phosgene O HO  OH + Cl O NaOH Cl * O O Disadvantages  Phosgene is highly toxic and corrosive  Requires large amount of CH2cl2  Polycarbonate gets contaminated with chlorine impurities n *
  • 10. Polycarbonate Synthesis using solid state process OH HO O + * O O n * O O O  Advantages  diphenylcarbonate synthesized without phosgene  Eliminates use of CH2Cl2  Higher-quality polycarbonates without chlorine impurities. Komiya et al., Asahi Chemical Industry Co.
  • 11. 4. Designing Safer Chemicals Chemical products should be designed to preserve efficacy of the function while reducing toxicity.
  • 12. Tributyltin oxide is usually used mixed with paints as an antifoulants for ships. This chemical is usually toxic to marine organisms and also bio-accumulate. Sea-Nine® 211, 4,5-dichloro-2-n-octyl-4isothiazolin-3-one (DCOI), is now used which is relatively less toxic. http://academic.scranton.edu/faculty/CANNM1/environmentalmodule.html
  • 13. 5. Safer Solvents and Auxiliaries The use of auxiliary substances (solvents, separation agents, etc.) should be made unnecessary whenever possible and, when used, innocuous.
  • 14. Preferred Water Acetone Ethanol 2-Propanol 1-Propanol Ethyl acetate Isopropyl acetate Methanol Methyl ethyl ketone 1-Butanol t-Butanol Useable Cyclohexane Heptane Toluene Methylcyclohexane Methyl t-butyl ether Isooctane Acetonitrile 2-MethylTHF Tetrahydrofuran Xylenes Dimethyl sulfoxide Acetic acid Ethylene glycol Undesirable Pentane Hexane(s) Di-isopropyl ether Diethyl ether Dichloromethane Dichloroethane Chloroform Dimethyl formamide NMethylpyrrolidinone Pyridine Dimethyl acetate Dioxane Dimethoxyethane Benzene Carbon tetrachloride Green Chemistry Symposium-ll, Sacramento, CA
  • 15. Pfizer solvent replacement table Red solvents Green solvents Pentane Heptane Hexane(s) Heptane Di-isopropyl ether or diethyl ether 2-MeTHF or tert-butyl methyl ether Dioxane or dimethoxyethane 2-MeTHF or tert-butyl methyl ether Chloroform, dichloroethane or carbon tetrachloride Dichloromethane Dimethyl formamide, dimethyl acetamide or Nmethylpyrrolidinone Acetonitrile Pyridine Et3N (if pyridine is used as a base) Dichloromethane (extractions) EtOAc, MTBE, toluene, 2-MeTHF Dichloromethane (chromatography) EtOAc/heptane Benzene Toluene Green Chemistry Symposium-ll, Sacramento, CA
  • 16. Ionic solvents: Room temperature ionic liquids(RTILs) can be used as substitutes for aromatic solvents in chemical reactions and separation processes. RTILs are organic salts with melting points below 1000 C, often below room temperature, have no vapour pressure and composed of entirely cations and anions. Exhibit good solvent properties and often facilitate chemical reactions without being transformed in the process. Have negligible vapour pressure and miniscule flammability.
  • 17. Exhibit high thermal stability and wide working temperatures. Owing to multitude of possible combinations of cation and anion, they are susceptible to numerous permutations that allow various physical and chemical properties to be adjusted at will. Eg: 1-butyl-3methylimidazoliumhexafluorophosphate, and some imidazolium tetrafluoroborates Philip E.Rakita, Ozark Fluorine Specialities
  • 18. 6. Design for Energy Efficiency Energy requirements should be recognized for their environmental and economic impacts and should be minimized. Synthetic methods should be conducted at ambient temperature and pressure.
  • 19. Use of alternate, recyclable and more efficient energy resources. Use of light energy as a source for photochemical reactions. Use of microwave chemistry for more efficient energy utilization
  • 20. 7. Use of Renewable Feedstocks A raw material or feedstock should be renewable rather than depleting whenever technically and economically practical.
  • 21. Fermentation of glucose in the presence of bacteria and propanoic acid gives Polyhydroxy alkanoates (PHAs). The PHAs are similar to polypropene and polyethene but however are biodegradable. OH O Alcaligenes eutrophus OH propanoic acid HO OH R OH O O n R = Me, polydroxybutyrate R = Et, polyhydroxyvalerate PLA (polylactic acid) is another plastic that is being made from renewable feedstocks such as corn and potato waste.
  • 22. 8. Reduce Derivatives Unnecessary derivatization (blocking group, protection/deprotection, temporary modification of physical/chemical processes) should be avoided whenever possible.
  • 23. An increase in the number of synthetic steps would eventually reduce the overall yield and atom economy. Protecting groups are generally used because there is no direct way to solve the problem without them. Attempts to reduce the number of steps and derivatization is considered important.
  • 24. 9. Catalysis Catalytic reagents (as selective as possible) are superior to stoichiometric reagents.
  • 25. A green catalyst has advantages such as: Readily separated Readily regenerated & recycled Long service life Very high rates of reaction Robust to poisons High selectivity Works under milder conditions
  • 26. Certain chemicals are used as green catalysts which reduce the incidence of toxic chemicals formed in a reaction by converting them to less toxic or harmless substances. Oxidation catalysts, called Fe-TAML® (tetraamido macrocyclic ligand) activators, are made from elements found in nature and work with hydrogen peroxide to convert harmful pollutants into less toxic or harmless substances*. *Terrence J. Collins;Teresa Heinz Professor of Green Chemistry
  • 27. Enzymes or whole-cell microorganisms are used. Benefits include: Fast reactions due to correct orientations Orientation of site gives high stereospecificity Substrate specificity Water soluble Naturally occurring Moderate conditions Possibility for tandem reactions
  • 28. Phase Transfer Catalyst: A phase transfer catalyst is a catalyst which facilitates the migration of a reactant in a heterogeneous system from one phase into another phase where reaction can take place. Ionic reactants are often soluble in an aqueous phase but are insoluble in an organic phase unless the phase transfer catalyst is present. Advantages of PTC Elimination of organic solvents High yields and purity of products Simplicity of the procedure Highly scalable Low energy cosumption and low investment cost Minimization of industrial waste
  • 29. Quarternary ammonium or phosphonium salts are most widely used PTCs. Eg: methyltrioctyl ammoniumchloride (Aliquat 336 or Adogen 464), Tetra-n-butylammonium bromide (TBAB) Triethylbenzylammonium chloride (TEBA) Cetyltrimethylammonium bromide (cetrimide) benzyltrioctyl ammoniumchloride, polyethylene glycoether, crown ethers
  • 30. Mechanism of phase transfer by PTC:
  • 31. Applications of PTCs: In nucleophilic substitution reactions Synthesis of fine chemicals In perfumery and fragrance industry Is synthesis of drugs like dicyclonine, phenoperidine, oxaladine, ritaline etc. Provides liberty of use of cheaper and easily available raw materials like potassium carbonate and aqueous sodium hydroxide thereby obviating the need of severe anhydrous conditions, expensive solvents and dangerous bases such as metal hydrides and organometallic reagents.
  • 32. Williamsons ether synthesis by PTC: High-yield etherification No need for excess pre-formed alkoxide Usually short cycle time and easy workup Non-dry mild reaction conditions
  • 33. Wittig reaction by PTC Aliquat 336 (N-Methyl-N,N-dioctyloctan-1ammonium chloride) is used as PTC.
  • 34. 10. Design for Degradation Chemical products should be designed so that at the end of their function they do not persist in the environment and instead break down into innocuous degradation products.
  • 35. Plastics, long chain hydrocarbons, CFCs have longer persistence. Chemicals such as DDT bioaccumulate. Drugs such as antibiotics build up in water streams. Design of degradable chemicals is the need of the hour. Polylactic acid:    Manufactured from renewable resources such as corn or wheat; Uses 20-50% fewer fossil fuels than conventional plastics PLA products can be recycled or composted
  • 36. 11. Real-time Analysis for Pollution Prevention Analytical methodologies need to be further developed to allow for real-time in-process monitoring and control prior to the formation of hazardous substances.
  • 37. In the process of a chemical reaction, analysing when a reaction is exactly complete can save a lot of energy, waste and time. Overdoing a reaction may result in energy wastage and under-doing the same may result in material wastage. An advanced and sophisticated analytical tool helps reduce this pollution
  • 38. 12. Inherently Safer Chemistry for Accident Prevention Substance and the form of a substance used in a chemical process should be chosen so as to minimize the potential for chemical accidents, including releases, explosions, and fires.
  • 39. Use of potential toxic, hazardous and highly inflammable chemicals may result in accidents which eventually lead to pollution and danger to plant and animal life. U.S. Public Interest Research Group Reports (April 2004) find that chemical industry has had more than 25,000 chemical accidents since 1990 More than 1,800 accidents a year or 5 a day. In Bhopal gas tragedy, release of 40 tons of Methyl isocyanate (MIC) took the lives of 15000 people leaving hundreds of thousands seriously affected.