Meaning of Plant Layout, Principles of Plant Layout, Types of Plant Layout, Tools in Plant Layout, Building, Lighting and Ventilation, Air-conditioning, Noise and Safety
Material Handling
Objectives of Materials Handling
Material Handling Principles
Storage Equipment
Belt Conveyor
Store Management
Objectives of store
Spare Part Management
Classification of Spare parts for stocking policy Analysis
Codification
Objectives of Codification
Standardization
Advantages of Standardization
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
This was a presentation done team-wise in Manipal as part of our MBA assignments. The subject name was Operations Management and the presentation topics were different types of layouts. Our team got the topic Process Layout.
Stores management is part of the overall function of materials management. In order, therefore, to understand the function of the former it is desirable to have a clear understanding of what materials management stands for.
According to Alford and Beatty “storekeeping is that aspect of material control concerned with the physical storage of goods.” In other words, storekeeping relates to art of preserving raw materials, work-in-progress and finished goods in the stores.
Production Management
Types of plant Layout like production or line layout, Process layout, Fixed position or Location layout and combined layout.Along with its importance with example.
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Material Handling
Objectives of Materials Handling
Material Handling Principles
Storage Equipment
Belt Conveyor
Store Management
Objectives of store
Spare Part Management
Classification of Spare parts for stocking policy Analysis
Codification
Objectives of Codification
Standardization
Advantages of Standardization
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
This was a presentation done team-wise in Manipal as part of our MBA assignments. The subject name was Operations Management and the presentation topics were different types of layouts. Our team got the topic Process Layout.
Stores management is part of the overall function of materials management. In order, therefore, to understand the function of the former it is desirable to have a clear understanding of what materials management stands for.
According to Alford and Beatty “storekeeping is that aspect of material control concerned with the physical storage of goods.” In other words, storekeeping relates to art of preserving raw materials, work-in-progress and finished goods in the stores.
Production Management
Types of plant Layout like production or line layout, Process layout, Fixed position or Location layout and combined layout.Along with its importance with example.
ALDEP++: An improvement on the ALDEP heuristic via department batching.Palaque Thakur
ALDEP++ is an algorithm developed in MATLAB. It is a version 2.0 of ALDEP, adding departments in batches and use flow*distance as measure. Hence, overcoming shortsightedness of ALDEP and producing more optimized solutions.
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Contact: madhu.partani@gmail.com
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Integrate – Sales Forecast / Production to undertaking a CPFR
Maslow's hierarchy of needs
Motivational theories
McGregor's assumptions
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Behavioral Approaches to Leadership
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Key Forces influencing OB
Characteristics of OB
Contributing Disciplines of OB
Fundamental Concepts of OB
Organizational Behavior Systems
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Social Systems and Organizational Culture
Approaches to and Limitations of OB
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Control Process
Objectives and Standards for Controlling
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Types of Controls
Corrective Action
Organizational Control Systems
Introduction, Meaning and Definition of Management
Management thought and Management Approaches
Management as an Art,Science and Profession
Fayol's Principles of Management
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Implicitly or explicitly all competing businesses employ a strategy to select a mix
of marketing resources. Formulating such competitive strategies fundamentally
involves recognizing relationships between elements of the marketing mix (e.g.,
price and product quality), as well as assessing competitive and market conditions
(i.e., industry structure in the language of economics).
2. www.company.com
Contents
• Meaning of Plant Layout
• Principles of Plant Layout
• Types of Plant Layout
• Tools in Plant Layout
• Building, Lighting and Ventilation
• Air-conditioning, Noise and Safety
• Assessment
• Case let : General Electric
3. www.company.com
Meaning of Plant Layout
• Layout refers to the configuration of
departments, work center and equipments with
particular emphasis on movement of
work(customers or materials) through the
system.
• How important are Layout decisions ?
- they require substantial investments
- Involve long term commitments
- Have significant impact on the cost and efficiency of
operations.
4. www.company.com
Principles of Plant Layout
• Principle of Minimum Travel
• Principle of Sequence
• Principle of Usage
• Principle of Compactness
• Principle of Safety and Satisfaction
• Principle of Flexibility
• Principle of Minimum Investment
5. www.company.com
Types of Plant Layout
A. Process Layout: also called as functional
layout. It is designed for a “lot job” which
involves grouping together of like machines in a
single department.
B. Product Layout: also called as “Straight line
layout”, typically used for serialized
manufacture. This involves arrangement of
machines in one line, depending upon the
sequence of operations.
6. www.company.com
Types of Plant Layout
C. Fixed Position Layout: Also called as “Static
Layout”. This is followed in the manufacture of
bulky and heavy products such as locomotives,
ships, boilers and generators.
D. Cellular Manufacturing Layout: is a layout in
which facilities are so arranged, that the
equipment used to make similar parts or
families of parts are grouped together.
7. www.company.com
Types of Plant Layout
E. Combined Layout: A combination of product
and process layouts with emphasis on the either
is noticed in most industrial establishments.
F. Service Facility Layout: This type of layout
typically exists to bring together, customer and
services. Service facility layouts ideally provide
for easy entrance to these facilities from
freeways and busy thoroughfares.
8. www.company.com
Tools & Techniques in Plant layout
1. Template: General patterns and sealed representation of
physical object in a layout.
2. Operations and Sequence Analysis: It helps in graphically
analyzing the sequence issue and confirming the layout.
3. Line Balancing: this technique looks into the work that needs to
be divided among the workers required on a assembly line is
minimized.
Layouts using computers:
- ALDEP : Automated Layout Design Programs
- CORELap: Computerized relationship planning
- CRAFT : Computerized relative allocation of facilities technique
9. www.company.com
Building, Lighting and Ventilation
Features of Building
• Functional smoothness
• Flexibility and Safety
• Ease of material handling
• Proper flow of lighting and ventilation
Type of Building Materials
• Wood Frame building
• Steel frame buildings
• Reinforced cement concrete
10. www.company.com
Building, Lighting and Ventilation
Type of Buildings
• Single Storied buildings
• Multi storied buildings
• High bay or Monitor type of buildings
• Lighting
Importance of Good Illumination are as follows
• Ease of seeing
• Reduced eye strain
• Better floor utilization
• Good House keeping
• Improved productivity and better supervision
11. www.company.com
Building, Lighting and Ventilation
• Sources of Lighting can be classified as
– Natural lighting which is the Sun light and
– Artificial lighting.
• Artificial illumination or lighting are classified into
– General lighting and
– Niche lighting or supplementary lighting.
• Types of light sources are:
– Filament or incandescent lamps
– Discharge or fluorscent lamp
– Electro luminescence lamp
• Ventilation is the free movement of air inside out and vice versa.
Ventilation is of two types.
– General ventilation and
– Exhaust ventilation
12. www.company.com
Air-conditioning, Noise and Safety
• Conditioners of Air was first invented in 1904 in
the USA
• Objectives of Air conditioning are:
– Protect workers health
– Improve quality of products
– Product preservation
– Reduce maintenance
• Noise Control is important to protect the hearing capacity
of employees resulting in headaches and other ailments
13. www.company.com
Air-conditioning, Noise and Safety
• Noise Control Methods
– Control at Source (Overhauling, Noise producing items such
as machines, bearings, gears and spindles)
– Control by enclosure to machines
– Control by absorption
– Control through ear protection
• Safety means freedom from occurrence of accidents risking
injury or loss of life. Accidents are of many types, namely, major,
minor, temporary, permanent, disability, fatal, etc.
14. www.company.com
Assess yourself !!
• Do you understand what is Layout of plant?
• Why is the layout so important in the present context?
• What are the principles behind the behind layout?
• When and why you should go with a particular layout?
• What are the types of buildings?
• Why is Air conditioning and Safety important?