PPT - Dynamics AX 2012 R3 - Presentation
In association with Microsoft, Qatar for Manufacturing Segment in State of Qatar.
Venue: Hilton, Hotel
Date: 28 September 2015
The presentation demonstrates the stages for setting up a business process for a sales function
The methodology mentioned in the presentation is based on best practices used to set up business development functions for SME's for promoting their products/services.
Four problems of Automobile and Auto-parts industry
① Quality control … Operations which are not yet standardized sometimes cause defects
② Cost and Profits … Cost and profit per product should be visualized
③ Due dates … The gaps between forecasted orders and fixed orders are hard to
be adjusted. Emergency orders and order changes are causes of
anxiety.
④ Globalization … Close coordination with foreign factories is hard to maintain
Strict quality control, schedule management, and cost control are especially required in this
industry.
The presentation demonstrates the stages for setting up a business process for a sales function
The methodology mentioned in the presentation is based on best practices used to set up business development functions for SME's for promoting their products/services.
Four problems of Automobile and Auto-parts industry
① Quality control … Operations which are not yet standardized sometimes cause defects
② Cost and Profits … Cost and profit per product should be visualized
③ Due dates … The gaps between forecasted orders and fixed orders are hard to
be adjusted. Emergency orders and order changes are causes of
anxiety.
④ Globalization … Close coordination with foreign factories is hard to maintain
Strict quality control, schedule management, and cost control are especially required in this
industry.
SAP PP stands for Production Planning. In SAP domain, SAP PP works as an integral part of logistics modality and it is integrated with other SAP modules like Materials Management (MM) and Plant Maintenance (PM). As production planning is an essential part of a company’s supply chain, SAP PP certified professionals are in great demand. Global Online Trainings conducts online SAP PP training for professionals willing to explore their career in SAP production and planning stream.
Lecture notes of production & operation managementComplaint2015
Lectures notes
On
Production and Operation Management
Prepared by
Dr. Sarojrani Pattnaik
Dr. Swagatika Mishra
Assistant Professor
Department of Mechanical Engineering
VSSUT Burla
.
Asprova Case Study for Metal, Plastics, Paper and Textiles IndustryAsprova
Schedulers with finite capacity make production plans which can be directly used as work instructions.Schedulers can manage urgent orders and due date changes, allocating inventories.
Material requirement planning - Production and Operation ManagementSuryakumar Thangarasu
A production planning, scheduling and inventory control system, manages manufacturing process.
Ensures availability of materials for production and delivery to customers.
Maintains lowest possible material in the store.
Plans manufacturing activities and delivery schedule.
This material is prepared as my teaching material for undergraduate degree class in Business Management. The main source is Handfield & Bozarth book "Introduction to Operations and Supply Chain Management". The actual slide features the video of alloy wheel production, to visualise the hybrid production type which combines continuous flow, batch manufacturing as well as production line. Feel free to give advice & feedback.
Featuring Craig Dewar, Director of Product Management for Microsoft Dynamics CRM at Microsoft Corporation; Chris Auld, Chief Technology Officer from Intergen; and Simon Bright, Chief Operating Officer from Intergen. This multifaceted keynote will look at the current state of Microsoft and its Dynamics offerings, and what lies ahead over the next few years.
SAP PP stands for Production Planning. In SAP domain, SAP PP works as an integral part of logistics modality and it is integrated with other SAP modules like Materials Management (MM) and Plant Maintenance (PM). As production planning is an essential part of a company’s supply chain, SAP PP certified professionals are in great demand. Global Online Trainings conducts online SAP PP training for professionals willing to explore their career in SAP production and planning stream.
Lecture notes of production & operation managementComplaint2015
Lectures notes
On
Production and Operation Management
Prepared by
Dr. Sarojrani Pattnaik
Dr. Swagatika Mishra
Assistant Professor
Department of Mechanical Engineering
VSSUT Burla
.
Asprova Case Study for Metal, Plastics, Paper and Textiles IndustryAsprova
Schedulers with finite capacity make production plans which can be directly used as work instructions.Schedulers can manage urgent orders and due date changes, allocating inventories.
Material requirement planning - Production and Operation ManagementSuryakumar Thangarasu
A production planning, scheduling and inventory control system, manages manufacturing process.
Ensures availability of materials for production and delivery to customers.
Maintains lowest possible material in the store.
Plans manufacturing activities and delivery schedule.
This material is prepared as my teaching material for undergraduate degree class in Business Management. The main source is Handfield & Bozarth book "Introduction to Operations and Supply Chain Management". The actual slide features the video of alloy wheel production, to visualise the hybrid production type which combines continuous flow, batch manufacturing as well as production line. Feel free to give advice & feedback.
Featuring Craig Dewar, Director of Product Management for Microsoft Dynamics CRM at Microsoft Corporation; Chris Auld, Chief Technology Officer from Intergen; and Simon Bright, Chief Operating Officer from Intergen. This multifaceted keynote will look at the current state of Microsoft and its Dynamics offerings, and what lies ahead over the next few years.
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Data Warehouse approaches with Dynamics AXAlvin You
Dynamics AX의 BI 구축을 위해 필요한 Data Warehouse 내용입니다.
• What is a Data Warehouse
• Data Warehouse Approaches
• Why Invest in a Data Warehouse
• Getting Started
• BI Models
• BI Solutions
To stay competitive, process manufacturers must continually strive to reduce production and supply chain costs, achieve almost perfect delivery performance, and satisfy an avalanche of customer demands and regulatory requirements. In this webinar, understand how Microsoft Dynamics AX 2012 can help companies to fuel efficiency, reduce risk across the enterprise, meet complex inventory requirements, and respond quickly to changing market conditions.
Download the file to have the full experience of this demo.
This is a showcase on how you can use Microsoft Dynamics AX 2009 with a mobile scanner. In this demo, we used the Intermec CK 31 mobile scanner.
This program has been implemented directly from the AOS. The application is accessed through the RDP protocole.
Production scheduling Using Microsoft Dynamics AX 2009
How to implement a production scheduling engine using Microsoft Dynamics AX 2009?
The standard Microsoft Dynamics AX 2009’s production scheduling engine considers the following:
A Route is a set of multiple operations sequentially executed.
The link between these operations can be soft or hard.
Each operation uses a specific work center
You can have several route versions to manufacture an item.
And more
In our production environment, a Production Line is a combination of two types of work centers that are a machine (an extruder) and downstream equipment (tools).We’re currently using a manual production scheduling system because there are some differences between the production module in Microsoft Dynamics AX 2009 and our current manual system. The current production routes registered in the system (in Dynamics AX 2009) are just enumeration of operations that in reality are done once at the time of the production.
This is meanly due to the understanding of the standard requirement of the production routing at the time of the implementation. The result of this mistake was a pure and simple abandon of the production scheduling sub module of Microsoft Dynamics AX 2009. Mainly because it will be too hard to maintain several thousand of routes.
Thus, the management decided to rely on its own experience.
The attempt of this paper is to show how we have tackled this complex issue of production scheduling and the lessons that we have learnt.
ARC's Greg Gorbach CPM & Operations Mgmt Presentation @ ARC Industry Forum 2010ARC Advisory Group
CPM and Operations Management “Manufacturers Plant Software – Need Now More Than Ever”
ARC's Greg Gorbach CPM & Operations Mgmt Presentation @ ARC Industry Forum 2010 in Orlando, FL.
Operations Management/MES Trends
1. Deals Driven Top-Down
• Governance
• Process Improvements
• Manufacturing Excellence
• Visibility, End-to-End Performance
2. Business Decision to Invest in Plant IT
• Ops Platform
• Legacy replacement
• Needed for responsiveness, flexibility, quality, etc.
3. Integration with PLM Needed
• Customer-driven, not industry hype
• No standards means implementation cost
4. Sustainable Manufacturing Dawning
• Energy Management
• Carbon tracking, accountability, compliance
• Integrated, Flexible Packaging Management
5. Cloud Computing/Services/SaaS on horizon
Implementation of Business Process Reengineering in Thermax Ltd.Pramod Patil
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1. Manufacturing with Dynamics AX
Zerone Technologies
State of Qatar
In Association with
Microsoft, Qatar
Venue: Hilton, Qatar
28 Sep 2015
Gagandeep Garg | Senior Manager – Software Solutions | Zerone Technologies
2. Agenda
Dynamics AX Manufacturing Overview
Dynamics AX Discrete Manufacturing
Dynamics AX Process Manufacturing –
Formula Management
3. Microsoft’s Vision of a dynamic manufacturer
Innovative
Increase innovation by
connecting customers,
suppliers, and employees
Agile and responsive
Adapt quickly to changes in
demand, supply, and
regulations
Engaged people
Inspire action through
operations’ intelligence
4. Manufacturing – “Day in the life”
Shop floor tour
• Manufacturing
Execution Systems
(MES) resources
• Lean work cell
Forecast review meeting
• Plan result
• Resource shortages
Product change case
• Case creation
Bill of materials (BOM) and route for
subcontracting
• Create base data, BOM, and route
• Calculate planned cost
BOM and route cost review
• Review cost breakdown
• Complete the activity and
assign for approval
BOM and route approval
• Run approvals
• BOM and route versions not
activated due to subcontracting
Updating the plan
• Update order quantities
• Create and approve the planned orders
• Rerun master scheduling
Changing resources
• Reprioritizing jobs
• Change resource calendar
Plan around blockage
• Determine order impact
• Create case to inform
customer
Service agreement
• Create agreement
• Update the case
Change case
• Review case log
• Check feedback
• Close the case
A Short Video – Dynamics AX
5.
6. Manufacturing
Discrete
Type of Manufacturing Supported in AX
• Worldwide
manufacturing exists
in different forms
• Dynamics AX is
having robust
functionality to
handles its various
types and sub-types
out-of-the-box
Process Lean
JIT
Kanban
7. Plastics Industry Metal Working Electrical Engineering
Automotive Suppliers
Building Material
Suppliers
Packaging Industry
Machine Tool Industry Furniture Industry Wood Industry
Mechanical Engineering
Element Production
(Industrial Prefabricated)
Assembly (Diff. Kinds)
Discrete Manufacturing
8. Process Manufacturing
Chemical Industry
Pharmaceutical
Companies
Cosmetics Industry
Cleaning Products
Industry
Food & Beverages
Industry
Recycling Plants
Bottling Industry Ready-mix Companies
Extrusion Industry –
Aluminum/ Other Metals
Brick/ Pavement Making
Companies
Meat Processing Paint Industry
15. Setup Your Operations As You Want
• Every Industry is Different
• The Processes of One Company Can’t be Imposed on Another
• The Market is Dynamic
• Frequent Changes in Type of Products with Specifications/ Quality
Parameters
• Need of a System to Shape in the Way of Floor Plan and Processes
• Dynamics AX Helps Manufacturers in Achieving This
17. End to End High Level Business Flow- Manufacturing
Inventory
Availability
Bill of
Materials
Formula
Purchase orders
Production
OrdersBatchorder
Production
Route
MasterPlanning
Capacity
Requirements
Sales Forecast
Direct Sales
Resources
Capacity
Net
Requirement
Transfer ordersEstimation/
Costing
Financial
Management
Budgeting
Cost
Accounting
Warehouse
Management
Transport
Management
Human
Resource
Management
18.
19. Top Activities for A Manufacturer
Operations
control and
resource
management
Forecast and
planning
Linkage →
Projects,
Services
Make-to-stock
Make-to-Order
Make-to-Eng..
Case
management
Costing &
Estimation
Reports &
Dashboard
Subcontracting
20. AX 2012 Production Main Concept
- BOM
- Formula
- Co/by-products
- Costing
- Strategies
21. Generic BOM / routes
Make the route site-less
Use resource consumption when defining BOMs
Re-scheduling with keeping warehouse option
10
Material A
Warehouse 1 Warehouse 2
Speaker Assembly 001
0059 Assembly
1010 Wood
0050 Spkr Assembly
1010 Wood
0050 Spkr Assembly
00101 00102
Packing 003
0059 Assembly
0070 Packing
00301
Material B
23. Generic Formula
Make the formula with ingredients
Batch production with tracking of components/ ingredients
Versions of Formulas
Variable Consumption with Different Yield Percentages
ConcreteMixY
Water – 20%
Plasticizer – 0.5%
Mixing for
5 min
Portland Cement – 53%
Fine Sand – 18%
Aggregate 10mm – 8%
Milled Gypsum – 0.5%
Mixing for
10 min
Mixing @
25rpm
A B
Concrete
25. Formula Bill of Material
Raw material ingredients in formulas are often
measured by weight or volume instead of pieces
Raw materials are most often measured in pieces
Will usually have one or more standard sizes that are
scaled for a quantity greater than one
The standard size refeeres to as a Batch of the product
Are usually scaled for an output of one (1)
May have one or more product outputs Only have one product output
Waste can be accounted for as Yield which is the ratio
between output and input of a process
Waste can only be accounted for on raw material lines
Formula management vs. Bill of material management
26. Production
process
Raw Mat 1
Raw Mat 2
Raw Mat 3
Primary output (Formula Item)
Co-product 1
Co-product 2
By-product 1
By-product 2
CORE CONCEPT: Co/By-Products
Production
process
Raw Mat 1
Main item (Formula Item)
Co-product 1
Co-product 2
By-product 1
By-product 2
Process with multiple product output
Disassembly
30. Make To Stock Strategy
Create Demand Forecast For
Products, based on Forecasted Sales
and current On-hand Inventory
run master planning for
materials and capacity
requirements
Firm Planned
purchase and
production orders
required for plan
coverage
Perform Production
operations
Stock Finished
Products in
Warehouse
Release items from warehouse to
be sold to customers
31.
32. Make To order Strategy
Create and Confirm
Sales orders or Projects
View and Firm
Planned orders
(Purchase &
Production), as per
order line explosion
Start Production Operation
Sell Items To Customer
35. Make To Engineering Strategy
Engineering
Change
Management
Integration with
Product Life
Management (PLM)
system – Siemens
Team center and
PTC Wind-chill
Start Production
Operation
Marketing &
Distribution
Product
Version
Management
Sales Forecast
