This document discusses production planning and control (PPC). PPC aims to design systems to meet quality standards through all stages of production from raw materials to finished goods. It helps forecast sales and costs, receives orders, and translates requirements into manpower, machine, and material needs. PPC activities include production scheduling, ensuring availability of facilities, and assigning jobs to workers and machines. There are different methods and types of production including job, batch, mass, and flow production. PPC follows 10 commandments related to materials, machines, methods, routing, scheduling, dispatching, expediting, inspection, estimation, and evaluation.

1. PRODUCTION PLANNING &
CONTROL
By Priya Bambale
25-05-2019

2. Production Planning & Control
• Design a system / plan so that production may proceed
to meet requisite quality & quality standard.
• Production control is the directing of the manufacturing
activities from raw material stage to finished product
stage.

3. Activities of Production Planning & Control
• Help make forecasts of future sales for scheduling
purpose.
• Help make estimates of cost of new jobs.
• Receive orders for products from sales department.
• Translate future schedule into manpower requirement.
• Translate future schedule into machine requirement.
• Translate future schedule into material requirement

4. PPC’s Activities
• Take up production orders.
• Determine finished parts required by customer.
• Determine materials requirements.
• Determine operation requirements.
• Maintain raw material stock.
• Determine machine attachments required.
• Determine the sequence of operation.
• Make up production schedules.
• To ensure availability of production facilities.
• Assign jobs to particular man & machine.

5. 3 Methods of PPC’s
• Transformation by integration.
• Transformation by disintegrate.
• Transformation by service.

6. Types of Production
Job Mass
Production Production
Batch Process/ Flow
Production Production
Manufacturing
system

7. Types of Production
• Job type of production
- As per customer demand, intermittent in nature. eg.
Heavy machines.
• Batch type of production
- Continuous demand but it may vary lot production of
similar item. eg. Medicines

8. Types of Production
• Mass production
- Demand pattern known, standard product, large batches.
Dedicate assembly line. eg. TV
• Process/Flow production
- Very high demand, sequential process. eg. Petro/ Diesel,
commodity.

9. Volume Variety Graph
Volume
Variety
Mass production
Batch production
Job production

10. 10 Commandment of PPC
• Material: As required.
• Machines: Out sources.
• Methods: Which method, which technology.
• Routing: Job.
• Scheduling: Which job for which day.
• Dispatching: [All clear signal]
• Expediting: Follow up at fast manner.
• Inspection: Like raw material inspection all kind of
inspection like quality.
• Estimation: Time that is to be set to operation.
• Evaluation: Whether the product/ job done is proper.
( communication department is important)

11. Thank you