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How to overcome anti-nutritional factors
by using a range of enzymes
Global Feed and Food Congress 2013
South-Africa
April 10, 2013
J-P. Ruckebusch, I. Knap, M. Umar Faruk and E. Upton Augustsson
CONFIDENTIAL
Public/How to overcome anti-nutritional factors with a range of feed enzymes/J-P Ruckebusch/April, 2013

Anti-Nutritional Factors & Enzymes
• Plants produce ANFs as part of their normal metabolism
• ANFs interfere with animal’s ability to digest plant nutrients, thereby
reducing digestive efficiency by
• Binding to various nutrients
• Increasing viscosity of intestinal contents
• Inhibiting/deactivating endogenous digestive enzymes
• Irritating the intestinal mucosa (challenge to immune system)
• Specific mono-component enzymes work against ANFs by hydrolyzing:
• Phytin
• Non-soluble and soluble NSPs
• Trypsin inhibitors and lectin
• Other ANFs (ß-mannan, etc…)

Page 1

Source: Kumar, 1994; Choct et al., 1991; Lange et al., 2000; Cowieson 2004
Phytate life cycle
Proteins

Proteins
Proteins

Proteins
Phytate in
plant cell wall

Proteins

Phytate negative
charges bind
various positively
charged molecules

Proteins
Starch

Starch

Starch

Insoluble tertiary
protein-mineral-phytate
complexes with Ca
Page 2

Insoluble binary
protein-phytate
complexes

Source: Rajendran and Prakash, 1993; Kies et al., 2006; Prattley et al., 1982;
Montagne et al., 2001

Mineral-phytate
complexes
Phytate & Phytase in vivo
Cu++ -O

O
-O

Ca++

-O

P

O

-O

O
O

O
CH

K + -O

P

Na+

HC
O
O

- Available Ca

Less
excretion

Bone strength
and
mineralisation

O

Zn++

Physiologic
functions

- Available minerals
- Available amino acids*

Page 3

O-

P
O-

Various soluble IP3 are
hydrolyzed by
endogenous enzymes

Hydrolyses IP6 into IP3
Liberates P Ca, Zn, …
,
Reduces protein binding

- Available P

O- Mg++

O

P
-O

Fe++
O-

O

C
H

HC
O

-O

P

CH
H
C

O

O-

P

Source: Mroz, Jongbloed et al., 1994; Rapp et al., 2001; Kemme et al., 2006
*48 PR papers, 34 in poultry, 80% positive effects on AA digestibility

Growth
performances
Phytate w/o Phytase in vivo
In absence of phytase, phytates bind
with proteins into insoluble
macromolecular aggregates
Protein degradation into
peptides by pepsin is reduced
Peptide production
regulation is disturbed
w gastric hyper-secretions
of HCl and pepsin

Na conc. increases
reducing Na dependent
transport

Decreased intestinal
uptake of dietary and
endogenous amino acids

Page 4

Increased acidity of
duodenal content leads to
increased production of
mucin and Na-HCO3
Phytate w Phytase in vivo
In presence of phytase, phytates (IP6)
are hydrolyzed in smaller phytate
esters like IP4, IP3…
Small phytate esters are
soluble and do not bind
proteins. They will be
degraded and absorbed

Not bound proteins are
available for hydrolysis
into peptides and amino
acids

By indirect action
phytase increases nutrient
digestibility

Page 5
Model of plant cell wall
A mixture of polysaccharides interlocked in a complex structure

Xyloglucan network
Cellulose fibrils

Cellulose fibrils

Glucuronoarabinoxylan

Monocotyledonous plants
(like corn, wheat, barley)

Page 6

Pectic polymer matrix

Dicotyledonous plants
(like soya, canola, sunflower)

Source: Carpita, N.C. and Gibeaut, D. M (1993).The Plant Journal 3(1):1-30.
Different plant cell walls’ carbohydrates

Different plant cell wall soluble and insoluble carbohydrates
require different enzymes solutions
Page 7

Source: Bach Knudsen KE., 1997; Choct. M.,1997
The insoluble cell wall structure in corn

Endosperm cell wall w.
insoluble arabinoxylans
Broken down by xylanase
Releasing cell contents
The thin cell walls can be described as
arabinoxylan cages encapsulating nutrients.
Page 8

Source: Evers and Millar 2002
Degradation of cell walls by xylanase

0 min
Wheat cuts right after injection of xylanase

180 min
Wheat cuts 180 minutes after
treatment with xylanase

Fluorescence is induced by UV irradiation of plant materials,
then emitted by mainly ferulic acid cross-linking arabinoxylan chains.

Page 9

Source: Le et al., 2013
Degradation of cell walls by xylanase

0 min
Corn from piglets digesta sample
right after injection of xylanase

120 min
Corn from piglets digesta sample
120 minutes after treatment with xylanase

The degradation of cell walls by a xylanase is monitored indirectly
as a decrease in fluorescence resulting from the breakdown of the
arabinoxylan rich cell walls into soluble oligomers.

Page 10

Source: Novozymes, unpublished
Public/How to overcome anti-nutritional factors with a range of feed enzymes/J-P Ruckebusch/April, 2013

Degradation of cell walls by pure xylanase
Xylanase hydrolyses the
non-soluble fraction
of plant cell walls

Xylanase hydrolyses the
soluble fraction of plant cell walls
Decreases
intestinal viscosity

Opens the cell
wall structure
Releases the
entrapped
nutrients

Increases passage
rate of digesta

Give access to
digestive enzymes
to cell content

Increases
Feed Intake

Xylanase

Xylanase

Insoluble
arabinoxylans

Page 11

Reduces substrate for
negative microflora

Viscous soluble
arabinoxylans

Non viscous soluble
arabinoxylans
Different mode of action of pure xylanases
The in vivo confirmation
Active on both
soluble and
insoluble
arabinoxylans
2,156

Weight gain (g/bird/week)

390

Active only on 2,2
soluble arabinoxylans
2,15

380

2,1

2,035

370

2,05

2,005

360

2

1,965
350

1,95

340

1,9

330

345,4

392,2

394,8

382,9
1,85

320
Control

Xylanase

Exp. xylanase

Best performances require xylanase activity
against both insoluble and soluble xylans.
Page 12

Source: Choct, M., Kocher, A., Waters, D.L.E., Pettersson, D. and Ross, G., 2004

Test product

FCR

400

Active only
on insoluble
arabinoxylans
CONFIDENTIAL

Feed Protease degrades soya ANFs

Kunitz Inhibitor

Lectin

Bowman Birk Inhibitor

Degradation % Protease Trypsin
Lectin

11

Kunitz

96

4

Bowman Birk

Page 13

98
64

29

Source: Nielsen et al., 2013
CONFIDENTIAL

ANFs in soy and protease’s efficacy
Protein hydrolysis - ABS 340 nm

Trypsin

Feed Protease

Feed Protease, 1000 Units/kg SBM

Pancreas Trypsin Novo, g/kg SBM

Raw soy

SBM 1

SBM 2

Feed Protease acts by reducing Lectin level and KTI and BBI levels, thereby
reducing the sensitivity of animal performance to low quality soybean meal.

Page 14

Source: Nielsen et al., 2013
CONFIDENTIAL

ANFs in soy and protease’s efficacy
Protein hydrolysis - ABS 340 nm

Pancreatic
Enzymes +
Feed Protease
Pancreatic
Enzymes

Feed Protease
Commercial dose
Pancreas Trypsin Novo, g/kg SBM

The addition of the pure feed protease completes and doubles the
efficacy of endogenous pancreatic proteases (trypsin and chymotrypsin).

Page 15

Source: Nielsen et al., 2013
CONFIDENTIAL

Raw soybean & protease on broilers

Body weight gain (g/b)

1200
1000

+4% (P<0.05)
+2% (P>0.05)
1092

1141

+3% (P<0.05)
1016

1037
867

800

897

600
400
200
0

Page 16

0
15000
0% RSB

Source: Umar Faruk et al., 2012

0
15000
10% RSB

0
15000
20% RSB
CONFIDENTIAL

Raw soybean & protease on broilers

Body weight gain (g/b)

1200
1000

+4% (P<0.05)
+2% (P>0.05)
1092

1141

+3% (P<0.05)
1016

1037
867

800

897

600
400
200
0

Page 17

0
15000
0% RSB

Source: Umar Faruk et al., 2012

0
15000
10% RSB

0
15000
20% RSB
CONFIDENTIAL

Feed Protease combined with phytases
Degree of protein hydrolysis
+/- protease
140

100
80

%60

n=4
n=4

40
20

P-release from InsP6 reletive to
%
’phytase alone’ (%)

DH relative to ’no protease’ %

110

*

120

0

No protease

P-release from phytate (IP6)
+/- protease

100
90
80
70
60
50

Protease

* Significantly different from control
(All-pairs Tukey Kramer HSD, P<0.05)

Overall significant positive effect of phytase+protease
compared to phytase alone on phytate degradation
Page 18

Source: Pontoppidan et al., 2012
CONFIDENTIAL

Feed Protease combined with xylanases
Degree of protein hydrolysis
+/- protease
120

*

250

Xylose solubilization
+/- protease

100
200
150

%

n=9

100
50

n = 15

0

No protease

Protease

Soluble xylose relative
to ’xylanase alone’ %
(%)

DH relative to ’no protease’ %

300

80
60
40
20
0

* Significantly different from control
(All-pairs Tukey Kramer HSD, P<0.05)

Overall significant positive effect of xylanase+protease
compared to xylanase alone on xylose degradation
Page 19

Source: Pontoppidan et al., 2012
CONFIDENTIAL

One Substrate, One enzyme
• Studies on ANFs in feed ingredients on which mono-component enzymes
have proven to be effective provide a better understanding of the mode
of action of specific feed enzymes.
• It also helps in predicting the nutritional contribution a single enzyme or
a combination of enzymes can make to the value of a diet.
• Enzymes are highly specific. The non-soluble and soluble NSPs are more
complex substrates and may require more than one enzyme to alleviate
the ANF’s impact.
• The choice of commercial feed enzymes and combination must be made
based on the best knowledge available, not only on the enzyme activity
itself, but on the substrate it is targeting.

Page 20
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Overcoming anti-nutritional factors by using enzymes

  • 1. How to overcome anti-nutritional factors by using a range of enzymes Global Feed and Food Congress 2013 South-Africa April 10, 2013 J-P. Ruckebusch, I. Knap, M. Umar Faruk and E. Upton Augustsson
  • 2. CONFIDENTIAL Public/How to overcome anti-nutritional factors with a range of feed enzymes/J-P Ruckebusch/April, 2013 Anti-Nutritional Factors & Enzymes • Plants produce ANFs as part of their normal metabolism • ANFs interfere with animal’s ability to digest plant nutrients, thereby reducing digestive efficiency by • Binding to various nutrients • Increasing viscosity of intestinal contents • Inhibiting/deactivating endogenous digestive enzymes • Irritating the intestinal mucosa (challenge to immune system) • Specific mono-component enzymes work against ANFs by hydrolyzing: • Phytin • Non-soluble and soluble NSPs • Trypsin inhibitors and lectin • Other ANFs (ß-mannan, etc…) Page 1 Source: Kumar, 1994; Choct et al., 1991; Lange et al., 2000; Cowieson 2004
  • 3. Phytate life cycle Proteins Proteins Proteins Proteins Phytate in plant cell wall Proteins Phytate negative charges bind various positively charged molecules Proteins Starch Starch Starch Insoluble tertiary protein-mineral-phytate complexes with Ca Page 2 Insoluble binary protein-phytate complexes Source: Rajendran and Prakash, 1993; Kies et al., 2006; Prattley et al., 1982; Montagne et al., 2001 Mineral-phytate complexes
  • 4. Phytate & Phytase in vivo Cu++ -O O -O Ca++ -O P O -O O O O CH K + -O P Na+ HC O O - Available Ca Less excretion Bone strength and mineralisation O Zn++ Physiologic functions - Available minerals - Available amino acids* Page 3 O- P O- Various soluble IP3 are hydrolyzed by endogenous enzymes Hydrolyses IP6 into IP3 Liberates P Ca, Zn, … , Reduces protein binding - Available P O- Mg++ O P -O Fe++ O- O C H HC O -O P CH H C O O- P Source: Mroz, Jongbloed et al., 1994; Rapp et al., 2001; Kemme et al., 2006 *48 PR papers, 34 in poultry, 80% positive effects on AA digestibility Growth performances
  • 5. Phytate w/o Phytase in vivo In absence of phytase, phytates bind with proteins into insoluble macromolecular aggregates Protein degradation into peptides by pepsin is reduced Peptide production regulation is disturbed w gastric hyper-secretions of HCl and pepsin Na conc. increases reducing Na dependent transport Decreased intestinal uptake of dietary and endogenous amino acids Page 4 Increased acidity of duodenal content leads to increased production of mucin and Na-HCO3
  • 6. Phytate w Phytase in vivo In presence of phytase, phytates (IP6) are hydrolyzed in smaller phytate esters like IP4, IP3… Small phytate esters are soluble and do not bind proteins. They will be degraded and absorbed Not bound proteins are available for hydrolysis into peptides and amino acids By indirect action phytase increases nutrient digestibility Page 5
  • 7. Model of plant cell wall A mixture of polysaccharides interlocked in a complex structure Xyloglucan network Cellulose fibrils Cellulose fibrils Glucuronoarabinoxylan Monocotyledonous plants (like corn, wheat, barley) Page 6 Pectic polymer matrix Dicotyledonous plants (like soya, canola, sunflower) Source: Carpita, N.C. and Gibeaut, D. M (1993).The Plant Journal 3(1):1-30.
  • 8. Different plant cell walls’ carbohydrates Different plant cell wall soluble and insoluble carbohydrates require different enzymes solutions Page 7 Source: Bach Knudsen KE., 1997; Choct. M.,1997
  • 9. The insoluble cell wall structure in corn Endosperm cell wall w. insoluble arabinoxylans Broken down by xylanase Releasing cell contents The thin cell walls can be described as arabinoxylan cages encapsulating nutrients. Page 8 Source: Evers and Millar 2002
  • 10. Degradation of cell walls by xylanase 0 min Wheat cuts right after injection of xylanase 180 min Wheat cuts 180 minutes after treatment with xylanase Fluorescence is induced by UV irradiation of plant materials, then emitted by mainly ferulic acid cross-linking arabinoxylan chains. Page 9 Source: Le et al., 2013
  • 11. Degradation of cell walls by xylanase 0 min Corn from piglets digesta sample right after injection of xylanase 120 min Corn from piglets digesta sample 120 minutes after treatment with xylanase The degradation of cell walls by a xylanase is monitored indirectly as a decrease in fluorescence resulting from the breakdown of the arabinoxylan rich cell walls into soluble oligomers. Page 10 Source: Novozymes, unpublished
  • 12. Public/How to overcome anti-nutritional factors with a range of feed enzymes/J-P Ruckebusch/April, 2013 Degradation of cell walls by pure xylanase Xylanase hydrolyses the non-soluble fraction of plant cell walls Xylanase hydrolyses the soluble fraction of plant cell walls Decreases intestinal viscosity Opens the cell wall structure Releases the entrapped nutrients Increases passage rate of digesta Give access to digestive enzymes to cell content Increases Feed Intake Xylanase Xylanase Insoluble arabinoxylans Page 11 Reduces substrate for negative microflora Viscous soluble arabinoxylans Non viscous soluble arabinoxylans
  • 13. Different mode of action of pure xylanases The in vivo confirmation Active on both soluble and insoluble arabinoxylans 2,156 Weight gain (g/bird/week) 390 Active only on 2,2 soluble arabinoxylans 2,15 380 2,1 2,035 370 2,05 2,005 360 2 1,965 350 1,95 340 1,9 330 345,4 392,2 394,8 382,9 1,85 320 Control Xylanase Exp. xylanase Best performances require xylanase activity against both insoluble and soluble xylans. Page 12 Source: Choct, M., Kocher, A., Waters, D.L.E., Pettersson, D. and Ross, G., 2004 Test product FCR 400 Active only on insoluble arabinoxylans
  • 14. CONFIDENTIAL Feed Protease degrades soya ANFs Kunitz Inhibitor Lectin Bowman Birk Inhibitor Degradation % Protease Trypsin Lectin 11 Kunitz 96 4 Bowman Birk Page 13 98 64 29 Source: Nielsen et al., 2013
  • 15. CONFIDENTIAL ANFs in soy and protease’s efficacy Protein hydrolysis - ABS 340 nm Trypsin Feed Protease Feed Protease, 1000 Units/kg SBM Pancreas Trypsin Novo, g/kg SBM Raw soy SBM 1 SBM 2 Feed Protease acts by reducing Lectin level and KTI and BBI levels, thereby reducing the sensitivity of animal performance to low quality soybean meal. Page 14 Source: Nielsen et al., 2013
  • 16. CONFIDENTIAL ANFs in soy and protease’s efficacy Protein hydrolysis - ABS 340 nm Pancreatic Enzymes + Feed Protease Pancreatic Enzymes Feed Protease Commercial dose Pancreas Trypsin Novo, g/kg SBM The addition of the pure feed protease completes and doubles the efficacy of endogenous pancreatic proteases (trypsin and chymotrypsin). Page 15 Source: Nielsen et al., 2013
  • 17. CONFIDENTIAL Raw soybean & protease on broilers Body weight gain (g/b) 1200 1000 +4% (P<0.05) +2% (P>0.05) 1092 1141 +3% (P<0.05) 1016 1037 867 800 897 600 400 200 0 Page 16 0 15000 0% RSB Source: Umar Faruk et al., 2012 0 15000 10% RSB 0 15000 20% RSB
  • 18. CONFIDENTIAL Raw soybean & protease on broilers Body weight gain (g/b) 1200 1000 +4% (P<0.05) +2% (P>0.05) 1092 1141 +3% (P<0.05) 1016 1037 867 800 897 600 400 200 0 Page 17 0 15000 0% RSB Source: Umar Faruk et al., 2012 0 15000 10% RSB 0 15000 20% RSB
  • 19. CONFIDENTIAL Feed Protease combined with phytases Degree of protein hydrolysis +/- protease 140 100 80 %60 n=4 n=4 40 20 P-release from InsP6 reletive to % ’phytase alone’ (%) DH relative to ’no protease’ % 110 * 120 0 No protease P-release from phytate (IP6) +/- protease 100 90 80 70 60 50 Protease * Significantly different from control (All-pairs Tukey Kramer HSD, P<0.05) Overall significant positive effect of phytase+protease compared to phytase alone on phytate degradation Page 18 Source: Pontoppidan et al., 2012
  • 20. CONFIDENTIAL Feed Protease combined with xylanases Degree of protein hydrolysis +/- protease 120 * 250 Xylose solubilization +/- protease 100 200 150 % n=9 100 50 n = 15 0 No protease Protease Soluble xylose relative to ’xylanase alone’ % (%) DH relative to ’no protease’ % 300 80 60 40 20 0 * Significantly different from control (All-pairs Tukey Kramer HSD, P<0.05) Overall significant positive effect of xylanase+protease compared to xylanase alone on xylose degradation Page 19 Source: Pontoppidan et al., 2012
  • 21. CONFIDENTIAL One Substrate, One enzyme • Studies on ANFs in feed ingredients on which mono-component enzymes have proven to be effective provide a better understanding of the mode of action of specific feed enzymes. • It also helps in predicting the nutritional contribution a single enzyme or a combination of enzymes can make to the value of a diet. • Enzymes are highly specific. The non-soluble and soluble NSPs are more complex substrates and may require more than one enzyme to alleviate the ANF’s impact. • The choice of commercial feed enzymes and combination must be made based on the best knowledge available, not only on the enzyme activity itself, but on the substrate it is targeting. Page 20