This document discusses downstream processing in biotechnology. It defines downstream processing as the steps occurring after fermentation to recover and purify products. The key unit operations in downstream processing include cell removal, concentration, and purification techniques like chromatography. The level of purification required depends on the intended use and market for the product. Common downstream processing techniques are outlined along with considerations for designing efficient bioseparation processes.
Downstream processing refers to the recovery and purification of biosynthetic products, particularly pharmaceuticals, from natural sources such as animal or plant tissue or fermentation broth, including the recycling of salvageable components and the proper treatment and disposal of waste.
Batch and Continuous Sterilization of Media in Fermentation Industry Dr. Pavan Kundur
Continuous sterilization is the rapid transfer of heat to medium through steam condensate without the use of a heat exchanger. ... This is more efficient than batch sterilization because instead of expending energy to heat, hold, and cool the entire system, small portions of the inlet streams are heated at a time.
Downstream processing refers to the recovery and purification of biosynthetic products, particularly pharmaceuticals, from natural sources such as animal or plant tissue or fermentation broth, including the recycling of salvageable components and the proper treatment and disposal of waste.
Batch and Continuous Sterilization of Media in Fermentation Industry Dr. Pavan Kundur
Continuous sterilization is the rapid transfer of heat to medium through steam condensate without the use of a heat exchanger. ... This is more efficient than batch sterilization because instead of expending energy to heat, hold, and cool the entire system, small portions of the inlet streams are heated at a time.
Overview
Industrial fermentations comprise both upstream (USP) and downstream processing
(DSP) stages. USP involves all factors and processes leading to and including the
fermentation. It consists of three main areas: the producer organism, the medium
and the fermentation process.
The term “fermentation” is derived from the Latin verb fervere, to boil, thus describing the appearance of the action of yeast on extracts of fruit or malted grain. The boiling appearance is due to the production of carbon dioxide bubbles caused by the anaerobic catabolism of the sugars present in the extract. However, fermentation has come to have different meanings to biochemists and to industrial microbiologists. Its biochemical meaning relates to the generation of energy by the catabolism of organic compounds, whereas its meaning in industrial microbiology tends to be much broader. Fermentation is a word that has many meanings for the microbiologist: 1 Any process involving the mass culture of microorganisims, either aerobic or anaerobic. 2 Any biological process that occurs in the absence of O2. 3 Food spoilage. 4 The production of
A PERFECT BLEND OF INDUSTRIAL AND LABORATORY INFORMATION WITH FIRST HAND TECHNIQUES EXPLAINED IN DETAIL ABOUT VARIOUS FILTRATION TECHNIQUES, CHROMATOGRAPHY TECHNIQUES AND SEPRATION AND CELL LYSIS TECHNIQUE WITH ALL THE BASIC INFORMATION TO BEGINNERS
A fluidized bed reactor (FBR) is a type of reactor device that can be used to carry out a variety of multiphase chemical reactions.
In this type of reactor, a fluid (gas or liquid) is passed through a solid granular material (usually a catalyst possibly shaped as tiny spheres) at high enough velocities to suspend the solid and cause it to behave as though it were a fluid.
This process, known as fluidization, imparts many important advantages to the FBR.
As a result, the fluidized bed reactor is now used in many industrial applications
Process scale-up is a critical activity that enables a fermentation process achieved in research and development to operate at a commercially viable scale for manufacturing.
Biological Systems: A Special Case
Up till now we have discussed various aspects of the separation and processing of fine solids without too much reference (except in the examples) to the specifics of the properties of the materials concerned. Though the material properties are the dominant influence on efficient process design and operation, it has been postulated that the necessary characteristics for process selection and optimization can be found fairly readily using easily-applicable rheological and other techniques. This underlying assumption also seems to hold good for biological suspensions; however, certain aspects of the behavior of these systems are sufficiently specialized for them to merit a separate discussion viz:
1 TYPES OF BIOLOGICAL SEPARATION
1.1 Whole-Organism Case
1.2 Part-Cell Separations
1.3 Isolation of Individual Molecular Species
2 SETTING ABOUT DEVISING AN EFFECTIVE
PROCESS FOR SEPARATION OF A BIOLOGICAL MATERIAL
2.1 Whole-Organism Case
2.1.1 Characterization of Biopolymers in the Liquor
2.1.2 Release of Internal Water
2.2 Part -Cell Separations
2.2.1 Selectivity
2.2.2 Cost
2.3 Isolation of Individual Molecular Species
3 Examples
3.1 Effective Design and Operation of a Process for Harvesting of Single Cell Protein
3.2 Harvesting of Mycoprotein for Human Consumption
3.3 Thickening of a Filamentous Organism Suspension
3.4 Separation of Poly-3-hydroxybutyrate Polymer (PHB) from Alcaligenes Eutrophus Biomass
3.5 Isolation of Organic Acid Produced by an Enzymatic Process
4 REFERENCES
Table
Figures
Overview
Industrial fermentations comprise both upstream (USP) and downstream processing
(DSP) stages. USP involves all factors and processes leading to and including the
fermentation. It consists of three main areas: the producer organism, the medium
and the fermentation process.
The term “fermentation” is derived from the Latin verb fervere, to boil, thus describing the appearance of the action of yeast on extracts of fruit or malted grain. The boiling appearance is due to the production of carbon dioxide bubbles caused by the anaerobic catabolism of the sugars present in the extract. However, fermentation has come to have different meanings to biochemists and to industrial microbiologists. Its biochemical meaning relates to the generation of energy by the catabolism of organic compounds, whereas its meaning in industrial microbiology tends to be much broader. Fermentation is a word that has many meanings for the microbiologist: 1 Any process involving the mass culture of microorganisims, either aerobic or anaerobic. 2 Any biological process that occurs in the absence of O2. 3 Food spoilage. 4 The production of
A PERFECT BLEND OF INDUSTRIAL AND LABORATORY INFORMATION WITH FIRST HAND TECHNIQUES EXPLAINED IN DETAIL ABOUT VARIOUS FILTRATION TECHNIQUES, CHROMATOGRAPHY TECHNIQUES AND SEPRATION AND CELL LYSIS TECHNIQUE WITH ALL THE BASIC INFORMATION TO BEGINNERS
A fluidized bed reactor (FBR) is a type of reactor device that can be used to carry out a variety of multiphase chemical reactions.
In this type of reactor, a fluid (gas or liquid) is passed through a solid granular material (usually a catalyst possibly shaped as tiny spheres) at high enough velocities to suspend the solid and cause it to behave as though it were a fluid.
This process, known as fluidization, imparts many important advantages to the FBR.
As a result, the fluidized bed reactor is now used in many industrial applications
Process scale-up is a critical activity that enables a fermentation process achieved in research and development to operate at a commercially viable scale for manufacturing.
Biological Systems: A Special Case
Up till now we have discussed various aspects of the separation and processing of fine solids without too much reference (except in the examples) to the specifics of the properties of the materials concerned. Though the material properties are the dominant influence on efficient process design and operation, it has been postulated that the necessary characteristics for process selection and optimization can be found fairly readily using easily-applicable rheological and other techniques. This underlying assumption also seems to hold good for biological suspensions; however, certain aspects of the behavior of these systems are sufficiently specialized for them to merit a separate discussion viz:
1 TYPES OF BIOLOGICAL SEPARATION
1.1 Whole-Organism Case
1.2 Part-Cell Separations
1.3 Isolation of Individual Molecular Species
2 SETTING ABOUT DEVISING AN EFFECTIVE
PROCESS FOR SEPARATION OF A BIOLOGICAL MATERIAL
2.1 Whole-Organism Case
2.1.1 Characterization of Biopolymers in the Liquor
2.1.2 Release of Internal Water
2.2 Part -Cell Separations
2.2.1 Selectivity
2.2.2 Cost
2.3 Isolation of Individual Molecular Species
3 Examples
3.1 Effective Design and Operation of a Process for Harvesting of Single Cell Protein
3.2 Harvesting of Mycoprotein for Human Consumption
3.3 Thickening of a Filamentous Organism Suspension
3.4 Separation of Poly-3-hydroxybutyrate Polymer (PHB) from Alcaligenes Eutrophus Biomass
3.5 Isolation of Organic Acid Produced by an Enzymatic Process
4 REFERENCES
Table
Figures
Modern and effective methods in the development of natural productsTejasSonawane19
The file is all about the modern and effective method for the development of natural products . and to explore the traditional system globally . the one who wants to make his product effective and stable he must follow these methods .
Recovery and purification of intracellular and extra cellular productsBangaluru
Product recovery and purification, such as centrifugal, chromatography, crystallization, dialysis, drying, electrophoresis, filtration, precipitation, etc., are essential finishing steps to any commercial fermentation process.
Ion exchange cromatography and affinity chromatographyKAUSHAL SAHU
Introduction.
Bygone days.
Basic terms related to chromatography.
Different type of chromatography techniques.
Ion exchange chromatography:
Principle of ion exchange chromatography.
Resin selection in ion exchange chromatography.
Commonly used ion exchangers.
The applications of ion exchange chromatography.
Merits and demerits of ion exchange chromatography.
Affinity chromatography:
Why use affinity chromatography?
Steps involved.
An example illustrating about the technique.
Choice of ligand.
The applications of affinity chromatography.
Merits and demerits of affinity chromatography.
Conclusion.
Bibliography.
A Strategic Approach: GenAI in EducationPeter Windle
Artificial Intelligence (AI) technologies such as Generative AI, Image Generators and Large Language Models have had a dramatic impact on teaching, learning and assessment over the past 18 months. The most immediate threat AI posed was to Academic Integrity with Higher Education Institutes (HEIs) focusing their efforts on combating the use of GenAI in assessment. Guidelines were developed for staff and students, policies put in place too. Innovative educators have forged paths in the use of Generative AI for teaching, learning and assessments leading to pockets of transformation springing up across HEIs, often with little or no top-down guidance, support or direction.
This Gasta posits a strategic approach to integrating AI into HEIs to prepare staff, students and the curriculum for an evolving world and workplace. We will highlight the advantages of working with these technologies beyond the realm of teaching, learning and assessment by considering prompt engineering skills, industry impact, curriculum changes, and the need for staff upskilling. In contrast, not engaging strategically with Generative AI poses risks, including falling behind peers, missed opportunities and failing to ensure our graduates remain employable. The rapid evolution of AI technologies necessitates a proactive and strategic approach if we are to remain relevant.
Synthetic Fiber Construction in lab .pptxPavel ( NSTU)
Synthetic fiber production is a fascinating and complex field that blends chemistry, engineering, and environmental science. By understanding these aspects, students can gain a comprehensive view of synthetic fiber production, its impact on society and the environment, and the potential for future innovations. Synthetic fibers play a crucial role in modern society, impacting various aspects of daily life, industry, and the environment. ynthetic fibers are integral to modern life, offering a range of benefits from cost-effectiveness and versatility to innovative applications and performance characteristics. While they pose environmental challenges, ongoing research and development aim to create more sustainable and eco-friendly alternatives. Understanding the importance of synthetic fibers helps in appreciating their role in the economy, industry, and daily life, while also emphasizing the need for sustainable practices and innovation.
2024.06.01 Introducing a competency framework for languag learning materials ...Sandy Millin
http://sandymillin.wordpress.com/iateflwebinar2024
Published classroom materials form the basis of syllabuses, drive teacher professional development, and have a potentially huge influence on learners, teachers and education systems. All teachers also create their own materials, whether a few sentences on a blackboard, a highly-structured fully-realised online course, or anything in between. Despite this, the knowledge and skills needed to create effective language learning materials are rarely part of teacher training, and are mostly learnt by trial and error.
Knowledge and skills frameworks, generally called competency frameworks, for ELT teachers, trainers and managers have existed for a few years now. However, until I created one for my MA dissertation, there wasn’t one drawing together what we need to know and do to be able to effectively produce language learning materials.
This webinar will introduce you to my framework, highlighting the key competencies I identified from my research. It will also show how anybody involved in language teaching (any language, not just English!), teacher training, managing schools or developing language learning materials can benefit from using the framework.
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...Levi Shapiro
Letter from the Congress of the United States regarding Anti-Semitism sent June 3rd to MIT President Sally Kornbluth, MIT Corp Chair, Mark Gorenberg
Dear Dr. Kornbluth and Mr. Gorenberg,
The US House of Representatives is deeply concerned by ongoing and pervasive acts of antisemitic
harassment and intimidation at the Massachusetts Institute of Technology (MIT). Failing to act decisively to ensure a safe learning environment for all students would be a grave dereliction of your responsibilities as President of MIT and Chair of the MIT Corporation.
This Congress will not stand idly by and allow an environment hostile to Jewish students to persist. The House believes that your institution is in violation of Title VI of the Civil Rights Act, and the inability or
unwillingness to rectify this violation through action requires accountability.
Postsecondary education is a unique opportunity for students to learn and have their ideas and beliefs challenged. However, universities receiving hundreds of millions of federal funds annually have denied
students that opportunity and have been hijacked to become venues for the promotion of terrorism, antisemitic harassment and intimidation, unlawful encampments, and in some cases, assaults and riots.
The House of Representatives will not countenance the use of federal funds to indoctrinate students into hateful, antisemitic, anti-American supporters of terrorism. Investigations into campus antisemitism by the Committee on Education and the Workforce and the Committee on Ways and Means have been expanded into a Congress-wide probe across all relevant jurisdictions to address this national crisis. The undersigned Committees will conduct oversight into the use of federal funds at MIT and its learning environment under authorities granted to each Committee.
• The Committee on Education and the Workforce has been investigating your institution since December 7, 2023. The Committee has broad jurisdiction over postsecondary education, including its compliance with Title VI of the Civil Rights Act, campus safety concerns over disruptions to the learning environment, and the awarding of federal student aid under the Higher Education Act.
• The Committee on Oversight and Accountability is investigating the sources of funding and other support flowing to groups espousing pro-Hamas propaganda and engaged in antisemitic harassment and intimidation of students. The Committee on Oversight and Accountability is the principal oversight committee of the US House of Representatives and has broad authority to investigate “any matter” at “any time” under House Rule X.
• The Committee on Ways and Means has been investigating several universities since November 15, 2023, when the Committee held a hearing entitled From Ivory Towers to Dark Corners: Investigating the Nexus Between Antisemitism, Tax-Exempt Universities, and Terror Financing. The Committee followed the hearing with letters to those institutions on January 10, 202
Acetabularia Information For Class 9 .docxvaibhavrinwa19
Acetabularia acetabulum is a single-celled green alga that in its vegetative state is morphologically differentiated into a basal rhizoid and an axially elongated stalk, which bears whorls of branching hairs. The single diploid nucleus resides in the rhizoid.
Read| The latest issue of The Challenger is here! We are thrilled to announce that our school paper has qualified for the NATIONAL SCHOOLS PRESS CONFERENCE (NSPC) 2024. Thank you for your unwavering support and trust. Dive into the stories that made us stand out!
7. Downstream processing depends on
product use
1. Enzyme preparations for animal feed
supplementation (e.g., phytase) are not
purified
2. Enzymes for industrial use may be partially
purified (e.g., amylase for starch industry)
3. Enzymes for analytical use (e.g., glucose
oxidase) and pharmaceutical proteins (e.g.,
TPA) are very highly purified
8. Fermentation
Culture supernatant
Centrifugation
to remove cells
Liquid preparation
to animal feed
market
Fermentation
Culture supernatant
Fermentation
Cell pellet
Intracellular fraction
Animal feed enzyme Analytical enzyme Therapeutic protein
Centrifugation
to remove cells
Centrifugation
to remove
medium
Protein
precipitation
Cell
lysis Centrifugation
Protein fraction
Protein
precipitation
Protein fraction
1 or 2 purification
steps
Semi-purified
protein 3-4 purification
steps
Homogeneous
protein
Sterile
bottling
To pharmaceuticals market
Lyophilisation
Bottling
To chemicals market
9. Operational diagram of large-scale fungal batch
fermentation system
Preculture Preparation of Fermentation Recovery of enzyme-
inoculum containing medium
10. Introduction to Bioproducts and
Bioseparations
• Bioproducts: They are produced by living cells or are
localized in cells from which they must be isolated.
• Bioseparation: Recovery, isolation, purification and
polishing of products synthesized by biotechnological
processes. Extended definition: Final polishing steps of
processes such as biotechnology based effluent
treatment and water purification
ream
processing
Bioreaction
Downstream
processing
Bioproduct/s
Impurities
11. Why do we need bioseparation?
Enrichment of target product
Reduction in bulk
Removal of specific impurities
Enhancement of product stability
Achievement of product specifications
Prevention of product degradation
Prevention of catalysis other than the type desired
Prevention of catalyst poisoning
12. Challenges in bioseparations
engineering
• Low product concentration concentrations
• Large number of impurities,
• Thermolabile bioproducts.
• Narrow operating pH and ionic strength window
• Shear sensitivity of bioproducts
• Low solubility of bioproducts in organic solvents
• Instability of bioproducts in organic solvents
• Stringent quality requirements
• Percentage purity
• Absence of specific impurities
An ideal bioseparation process should combine high
throughput with high selectivity, and should ensure
stability of product.
13. Classification of Bioproducts
Small molecules
Macromolecules
Proteins
Nucleic acids and nucleotide
Polysaccharides
Engineering analysis
14. Three factors of designing bioseparation processes
(1) purity
(2) cost
(3) market
Material state and choice of separation methods
Material secreted ( ultrafiltration, centrifugation)
Not secreted material (cell disruption, solid-liquid
separation)
Material in liquid ( ultrafiltration, adsorption)
Material in solid (extraction into aqueous solution)
15. Characteristics of Bioseparations
• Starting Materials
– Fermentation broth (bacteria and yeasts, mycelial fungi and
streptomycetes, mammalian or insect cell cultures) or defined
media and complex media
– Biological materials (blood, plant and animal tissues or
organs)
– Product concentration is usually dilute
• Properties utilized in bioseparations
– size, density, solubility, partitioning, mobility, charge,
hydrophobic interactions, biological molecular interactions, etc.
• Quality of products
– activity, purity, contaminants
– For biologics, consistency of products
• The “structure” or “composition” of the product is not very well
defined,
e.g. virus, glycoprotein.The sugar of protein has a lot of heterogeneity
17. A good bioseparation
process:
Ensures desired purity of product
Ensures stability of product
Keeps cost low
Is reproducible
Is scalable
Meets regulatory guidelines
18. Common Stages of Bioseparation
• Removal of solids
• Isolation (volume reduction)
• Purification
• Polishing
23. Strategies for bioseparation
A large number of bioseparation methods are available
The strategy is based on how best these can be utilized for
a given separation
The following need to be taken into account:
The volume of process stream
The relative abundance of the product in this process
stream
The intended use of the product, i.e. purity
requirements
The cost of the product
Stability requirements
24. Conventional strategy:
The RIPP scheme
Recovery, isolation, purification and polishing
Based on a logical arrangement of bioseparation
methods
Low-resolution, high-throughput techniques (e.g.
precipitation, filtration, centrifugation,
crystallization) are first used for recovery and
isolation
High-resolution techniques (e.g. adsorption,
chromatography, electrophoresis) are then used for
purification and polishing
It is now possible to avoid this RIPP scheme
