The document discusses the criteria and formulation of effective growth mediums for microbial production processes, emphasizing aspects like yield, consistency, and the influence of nutrients on biomass and product formation. It details the importance of optimizing medium composition including carbon, nitrogen, and mineral sources, as well as the role of growth factors and inhibitors in fermentation. Additionally, it addresses the complexity of scale-up challenges, the economic implications of medium costs, and optimization techniques for maximizing production efficiency.

1. Criteria for good medium
• It will produce the maximum yield of product or
biomass per gram of substrate used
• It will produce the maximum concentration of biomass
or product
• It will permit the maximum rate of product formation
• There will be minimum yield of undesired products
• It will be of consistent quality and available
throughout the year
• It will cause minimal problems during medium
sterilization
• Other aspects of production process such as aeration,
agitation, downstream processing, waste treatment

2.  Medium designed will affect the design of
fermenter ex oxidation of hydrocarbons highly
aerobic process –air lift reactor
 Problems will be encountered in scaling up.
Since large reactors will have low mass transfer
rate
 High viscous medium will consume more power.
 Besides growth and product formation medium
will influence the pH variation, foam formation,
morphological form of organism etc.,

3. Use of complex nutrients will influence
downstream processing
Variation in complex nutrients will result in
batch to batch variations.
Medium cost has to be considered depending
on the product type. Eg. For single cell protein
production medium cost is more than 50 % of
production cost. In the case of pencillin it is
30% and in recombinant products it is less than
10 %.

10. Medium formulation
Medium formulation is essential stage in
manufacturing process
Carbon & Nitrogen other
Energy + sources + O2 + nutrients
Sources
Biomass + products + CO2 +H2O +heat
 Elemental composition of microorganisms may
be taken as guide
 Design of medium will influence the oxygen
requirements

11. Elemental composition
Element Bacteria Yeast Fungi
Carbon 50-53 45-50 40-63
Hydrogen 7 7 7
Nitrogen 12-15 7.5-11 7-10
Phosphorus 2-3 0.8-2.6 0.4-4.5
Sulphur 0.2-1.0 0.01-0.24 0.1-0.5
Potassium 1.0-4.5 1-4 0.2-2.5
Sodium 0.5-1.0 0.01-0.1 0.02-0.5
Calcium 0.01-1.1 0.1-0.3 0.1-1.4
Magnesium 0.1-0.5 0.1-0.5 0.1-0.5
Chloride 0.5 -- --
Iron 0.02-0.2 0.01-0.5 0.1-0.2

12. WATER
Assessing suitability of water
- pH
- dissolved salts
- effluent contamination
In olden days mineral content is important
- High Ca for dark beers
- High carbonate for stouts
Nowadays
- Deionisation of water
Reuse of water is important
- It reduces water cost by 50%
- Effluent treatment cost by 10 fold

13. Carbon sources
Factors influencing the carbon source
- Cost of the product
- rate at which it is metabolized
- geographical locations
- government regulations
- cellular yield coefficient
Methane - 0.62
Alkanes - 1.03
Glucose - 0.51
Acetate - 0.34

14. Examples of carbon sourcesExamples of carbon sources
Carbohydrates
Starch – max 2%
Molasses (Beet – sucrose 48.5% Raffinose
1.0% Invert sugar 1.0% same in cane
molasses 33.4%, 0%, 21.2%)
Sucrose
Glucose
Malt (Barley grains germinated and heat
treated)
Other materials of plant origin like soy bean
meal, pharmedia

15. Oils and fats
Oils are first used as antifoams and later
used as carbon sources (soya oil, olive oil,
maize oil, linseed oil etc.,)
Factors favouring oil
2.4 times energy than glucose
Hence volume advantage of 4 times.
some organisms can use only oils for
efficient production Eg. antibiotics (Methyl
oleate is used in cephalosporin)

16. Hydrocarbons and their derivatives
Now it is expensive
two times carbon and three times
energy than that of carbohydrates

17. Nitrogen sourcesNitrogen sources
Inorganic
Ammonia gas, ammonium chloride,
ammonium sulphate, ammonium nitrates,
sodium nitrates
Ammonia gas used for pH control
Ammonium salts produces acid conditions
when ammonia is utilised. pH drift
Sodium nitrate produces alkaline drift

18. Organic
Organic nitrogen may be supplied by
amino acids, protein, urea
Growth will be faster. These are commonly
added as complex nitrogen sources such
as soy bean meal, corn steep liquor etc.,
(During storage these sources are affected
by moisture, temperature and ageing)

19. Factors influencing choice of nitrogenFactors influencing choice of nitrogen
sourcesource
- Nitrate reductase enzyme is repressed by
ammonium ion. Hence ammonia or
ammonium salts are preferred
- Ammonium ions represses amino acid
uptake in fungal cultivations
- also ammonia regulates acid and alkaline
protease production
- antibiotic production by many fungi is
influenced by the nitrogen source.

20. - soy bean meal is preferred in polyene
antibiotics production due to slow hydrolysis
which prevents ammonia accumulation and
in turn aminoacid repression by it
- in gibberellin production, nitrogen source
influence production of gibberellins
- some complex nitrogen sources may not be
utilised by some microorganisms which may
cause problem in downstream processing

21. MineralsMinerals
All microorganisms require minerals for
growth and product formation
Magnesium, phosphorus, potassium,
sulphur, calcium, chlorine are essential
components
Cobalt, copper, manganese, iron,
molybdenum, zinc are also essential but in
traces.
Also depending on product analysis apart
from biomass minerals will be decided. E.g
sulphur in pencillins, cephalosporins,
chlorine in chlortetracyclin etc.,

23. Concentration of phosphate in medium is normally
required in excess for buffering the medium.
Phosphate concentration in the medium are
critical in antibiotic production since some
enzymes of biosynthesis are influenced by
phosphate
Other metal ions influence the production of
secondary metabolites
The functions of each vary from serving in
coenzyme functions to catalyze many reactions,
vitamin synthesis, and cell wall transport.
Citric acid & Penicillin production – Fe, Zn, Cu
Protease production – Mn

24. ChelatorsChelators
Many media cannot be prepared without
precipitation during autoclaving. Hence some
chelating agents are added to form complexes
with metal ions which are gradually utilised by
microorganism
Examples of chelators: EDTA, citric acid,
polyphosphates etc.,
It is important to check the concentration of
chelators otherwise it may inhibit the growth.
In many media these are added separately after
autoclaving Or yeast extract, peptone complex
with these metal ions

25. Mandel and Weber, 1969 (g l-1
)
Urea = 0.3 g
(NH4)2 SO4 = 1.4 g
K2HPO4 = 2 g
MnSO4. 7H2O = 1.6 mg
CoCl2.6H2O = 2 mg
CaCl2. 2H2O = 0.4 g
Mg SO4.7H2O = 0.3 g
FeSO4. 7H2O = 5 mg
ZnSO4. 7H2O = 1.4 mg
Peptone = 1 g
Yeast extract = 0.25 g
Maize / steep liquor= 10 g

26. Growth FactorsGrowth Factors
• Some microorganisms cannot synthesize a
full complement of cell components and
therefore require preformed compounds
called growth factors
• Eg.: vitamins, aminoacids, fatty acids or
sterols
• Complex media sources contain most of these
compounds. Careful blending of these will
give the required growth factors.
• For vinegar production – Calcium
Pantothenate
• For Glutamic acid – Biotin

27. PrecursorsPrecursors
• Some chemicals when added to certain
fermentations are directly incorporated
into the desired product.
• Eg: Improving the yields of Pencillin
production

29. InhibitorsInhibitors
• When certain inhibitors are added to
fermentation more of a specific product
may be produced
• Eg : Glycerol fermentation
• Glycerol production depends on modifying
ethanol fermentation by removing
acetaldehyde
• Addition of sodium bisulphite forms
acetaldehyde bi sulphite. Acetaldehyde is
no longer available and dihydroxy acetone
is formed.

31. InducersInducers
• Majority of the enzymes are inducible
• Substrates or substrates analogues are
used as inducers.
• Enzymes are produced in response to the
presence of these compounds in the
environment.
• Heterologous protein production in E.coli,
yeast etc.,

33. AntifoamsAntifoams
• Most fermentations foaming is major
problem.
• It may be due to component in the
medium or some factor produced by
the microorganism.
• Foaming can be controlled by
• Modification of medium
• Mechanical foam breakers
• Chemical agents antifoams are added
Eg: Fatty acids, silicones, PPG 2000

34. • Antifoams are surface active agents
reducing the surface tension in the
foam and destabilising the protein
films
• An ideal antifoam should have the
following properties
• Disperse readily and have fast action
• Active at low concentrations
• Long acting in preventing new foam
• Should not be metabolized
• Should not be toxic to m.o, humans etc
• Cheap, should not cause problem in
fermentation

35. Medium OptimizationMedium Optimization

36. When considering the biomass growth
phase in isolation, it must be recognized
that efficiently grown biomass produced by
an ‘optimized’ high productivity growth
phase is not necessarily best suited for its
ultimate purpose, such as synthesizing the
desired product.

37.  Classical designClassical design
Changing one variable at timeChanging one variable at time
Total no of experiments will be xTotal no of experiments will be xnn
x – no of levelx – no of level
n - no of variables or factorsn - no of variables or factors
For ex 3 levels and 6 variables have toFor ex 3 levels and 6 variables have to
be tested then the number ofbe tested then the number of
experiments will be 3experiments will be 366
=729=729
 Statistical optimization techniqueStatistical optimization technique
Plackett Burman designPlackett Burman design
Response surface methodologyResponse surface methodology
 Optimization through modellingOptimization through modelling

38. Design of Experiments (DOE)
oHelp you improve your processes. You
can screen the factors to determine which
are important for explaining process
variation.
oAfter you screen the factors, Minitab /
Design expert software helps you
understand how those factors interact and
drive your process.

39. Plackett Burman designPlackett Burman design
 More than five variables it is usefulMore than five variables it is useful
 It will be useful in screening theIt will be useful in screening the
most important variablemost important variable
 Here n no of experiments will beHere n no of experiments will be
conducted for n-1 variablesconducted for n-1 variables
 Where n is the multiples of 4 likeWhere n is the multiples of 4 like
8,12,16,20…1008,12,16,20…100
 Authors give a series ofAuthors give a series of
experimental design known asexperimental design known as
balanced incomplete blocksbalanced incomplete blocks

40.  Variables which is not having influenceVariables which is not having influence
in the process is designated as dummyin the process is designated as dummy
variablesvariables
 Dummy variables are required toDummy variables are required to
estimate the error in theestimate the error in the
experimentationexperimentation
 Minimum one or two dummy variablesMinimum one or two dummy variables
should be included in the experimentalshould be included in the experimental
setset
 More can be included if the realMore can be included if the real
variables are lessvariables are less

41. RowRow f1f1 f2f2 f3f3 f4f4 f5f5 f6f6 f7f7
r1r1 ++ ++ ++ -- ++ -- --
r2r2 -- ++ ++ ++ -- ++ --
r3r3 -- -- ++ ++ ++ -- ++
r4r4 ++ -- -- ++ ++ ++ --
r5r5 -- ++ -- -- ++ ++ ++
r6r6 ++ -- ++ -- -- ++ ++
r7r7 ++ ++ -- ++ -- -- ++
r8r8 -- -- -- -- -- -- --

42. RowRow f1f1 f2f2 f3f3 f4f4 f5f5 f6f6 f7f7
r1r1 ++ ++ ++ -- ++ -- --
r2r2 -- ++ ++ ++ -- ++ --
r3r3 -- -- ++ ++ ++ -- ++
r4r4 ++ -- -- ++ ++ ++ --
r5r5 -- ++ -- -- ++ ++ ++
r6r6 ++ -- ++ -- -- ++ ++
r7r7 ++ ++ -- ++ -- -- ++
r8r8 -- -- -- -- -- -- --

43. RowRow f1f1 f2f2 f3f3 f4f4 f5f5 f6f6 f7f7
r1r1 ++ ++ ++ -- ++ -- --
r2r2 -- ++ ++ ++ -- ++ --
r3r3 -- -- ++ ++ ++ -- ++
r4r4 ++ -- -- ++ ++ ++ --
r5r5 -- ++ -- -- ++ ++ ++
r6r6 ++ -- ++ -- -- ++ ++
r7r7 ++ ++ -- ++ -- -- ++
r8r8 -- -- -- -- -- -- --

44. Row f1 f2 f3 f4 f5 f6 f7 Y
r1 + + + - + - - 1.1
r2 - + + + - + - 6.3
r3 - - + + + - + 1.2
r4 + - - + + + - 0.8
r5 - + - - + + + 6.0
r6 + - + - - + + 0.9
r7 + + - + - - + 1.1
r8 - - - - - - - 1.4
Σ H 3.9 14.5 9.5 9.4 9.1 14.0 9.2
Σ L 14.9 4.3 9.3 9.4 9.7 4.8 9.6
Σ H - Σ L -11.0 10.2 0.2 0.0 -0.6 9.2 -0.4
Effect -2.75 2.55 0.05 0.00 -0.15 2.30 -0.10
Mean sq 15.12 13.01 0.005 0.000 0.045 10.58 0.020
Error mean sq 0.033 0.033 0.033 0.033 0.033 0.033 0.033
F test 465.4 400.2 3.255 0.000 - 325.6 -

45. Fungal system experimented for exopolysaccharideFungal system experimented for exopolysaccharide
productionproduction
Variable High Low
f1:Corn steep liquor 1% 0.5%
f2:Sucrose 3% 1.5%
f3:K2HPO4 0.2% 0.1%
f4:MgSO4.5H20 1.0% 0.5%
f5:FeSO4.7H20 0.01% 0%
f6:KNO3 0.2% 0.1%
f7:Dummy Variable NaCl 0.2% 0.1%

46. f1f1 f2f2 f3f3 f4f4 f5f5 f6f6 f7f7 BiomassBiomass PolysacPolysac
11 ++ ++ ++ -- ++ -- -- 17.1517.15 2.2902.290
22 -- ++ ++ ++ -- ++ -- 15.3415.34 1.9681.968
33 -- -- ++ ++ ++ -- ++ 14.8914.89 1.0041.004
44 ++ -- -- ++ ++ ++ -- 15.0215.02 1.5571.557
55 -- ++ -- -- ++ ++ ++ 15.3215.32 1.7651.765
66 ++ -- ++ -- -- ++ ++ 14.3514.35 1.8721.872
77 ++ ++ -- ++ -- -- ++ 17.7017.70 2.5632.563
88 -- -- -- -- -- -- -- 12.8212.82 0.5560.556

47. f1f1 f2f2 f3f3 f4f4 f5f5 f6f6 f7f7 BiomassBiomass
11 ++ ++ ++ -- ++ -- -- 17.1517.15
22 -- ++ ++ ++ -- ++ -- 15.3415.34
33 -- -- ++ ++ ++ -- ++ 14.8914.89
44 ++ -- -- ++ ++ ++ -- 15.0215.02
55 -- ++ -- -- ++ ++ ++ 15.3215.32
66 ++ -- ++ -- -- ++ ++ 14.3514.35
77 ++ ++ -- ++ -- -- ++ 17.717.7
88 -- -- -- -- -- -- -- 12.8212.82
EHEH 64.2264.22 65.5165.51 61.7361.73 62.9562.95 62.3862.38 60.0360.03 62.2662.26
ELEL 58.3758.37 57.0857.08 60.8660.86 59.6459.64 60.2160.21 62.5662.56 60.3360.33
EH-ELEH-EL 5.855.85 8.438.43 0.870.87 3.313.31 2.172.17 -2.53-2.53 1.931.93
EffectEffect 1.461.46 2.112.11 0.220.22 0.830.83 0.540.54 -0.63-0.63 0.480.48
Mean squareMean square 4.284.28 8.888.88 0.090.09 1.371.37 0.590.59 0.800.80 0.470.47
FtestFtest 9.189.18 19.0619.06 0.200.20 2.942.94 1.261.26 1.721.72 --

48. f1f1 f2f2 f3f3 f4f4 f5f5 f6f6 f7f7 PolysacPolysac
11 ++ ++ ++ -- ++ -- -- 2.2902.290
22 -- ++ ++ ++ -- ++ -- 1.9481.948
33 -- -- ++ ++ ++ -- ++ 1.0041.004
44 ++ -- -- ++ ++ ++ -- 1.5571.557
55 -- ++ -- -- ++ ++ ++ 1.7651.765
66 ++ -- ++ -- -- ++ ++ 1.8721.872
77 ++ ++ -- ++ -- -- ++ 2.5632.563
88 -- -- -- -- -- -- -- 0.5560.556
EHEH 8.288.28 8.578.57 7.117.11 7.077.07 6.626.62 7.147.14 7.207.20
ELEL 5.275.27 4.994.99 6.446.44 6.486.48 6.946.94 6.416.41 6.356.35
EH-ELEH-EL 3.013.01 3.583.58 0.670.67 0.590.59 -0.32-0.32 0.730.73 0.850.85
EffectEffect 0.750.75 0.890.89 0.170.17 0.150.15 -0.08-0.08 0.180.18 0.210.21
Mean squareMean square 1.131.13 1.601.60 0.060.06 0.040.04 0.010.01 0.070.07 0.090.09
FtestFtest 2.432.43 3.433.43 0.120.12 0.090.09 0.030.03 0.140.14 --

49. The first row forThe first row for Plackett-BurmanPlackett-Burman designs.designs.
nn kk StringString
1111 1212 + + - + + + - - - + -+ + - + + + - - - + -
1515 1616 + + + + - + - + + - - + - - -+ + + + - + - + + - - + - - -
1919 2020 + + - - + + + + - + - + - - - - + + -+ + - - + + + + - + - + - - - - + + -
2323 2424 + + + + + - + - + + - - + + - - + - + - - - -+ + + + + - + - + + - - + + - - + - + - - - -

50. Plackett-Burman Design in 12 Runs for up to 11 FactorsPlackett-Burman Design in 12 Runs for up to 11 Factors
Pattern X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11
1 +++++++++++ +1 +1 +1 +1 +1 +1 +1 +1 +1 +1 +1
2 -+-+++---+- -1 +1 -1 +1 +1 +1 -1 -1 -1 +1 -1
3 --+-+++---+ -1 -1 +1 -1 +1 +1 +1 -1 -1 -1 +1
4 +--+-+++--- +1 -1 -1 +1 -1 +1 +1 +1 -1 -1 -1
5 -+--+-+++-- -1 +1 -1 -1 +1 -1 +1 +1 +1 -1 -1
6 --+--+-+++- -1 -1 +1 -1 -1 +1 -1 +1 +1 +1 -1
7 ---+--+-+++ -1 -1 -1 +1 -1 -1 +1 -1 +1 +1 +1
8 +---+--+-++ +1 -1 -1 -1 +1 -1 -1 +1 -1 +1 +1
9 ++---+--+-+ +1 +1 -1 -1 -1 +1 -1 -1 +1 -1 +1
10 +++---+--+- +1 +1 +1 -1 -1 -1 +1 -1 -1 +1 -1
11 -+++---+--+ -1 +1 +1 +1 -1 -1 -1 +1 -1 -1 +1
12 +-+++---+-- +1 -1 +1 +1 +1 -1 -1 -1 +1 -1 -1

51. When to use PBWhen to use PB
 Screening multi components at 2 levelsScreening multi components at 2 levels
 It will give the range at which you haveIt will give the range at which you have
to optimize the experiments furtherto optimize the experiments further
Limitations:Limitations:
 It will not give optimum concentration ofIt will not give optimum concentration of
the variablethe variable

52. Response SurfaceResponse Surface
MethodologyMethodology
 Response surface methodology is aResponse surface methodology is a
method of optimization using statisticalmethod of optimization using statistical
techniques based upon the specialtechniques based upon the special
factorial design of Box and Behnken etc.,factorial design of Box and Behnken etc.,
 It is a scientific approach to determine theIt is a scientific approach to determine the
optimum conditions which combines theoptimum conditions which combines the
special experimental designs and Taylorspecial experimental designs and Taylor
first order and second order equationfirst order and second order equation

53. Sequential nature of RSMSequential nature of RSM

54. How to ProceedHow to Proceed
 Select critical factors and regions to be testedSelect critical factors and regions to be tested
 Design the experiment based on box behnkenDesign the experiment based on box behnken
or central composite designor central composite design
 Do the experimentDo the experiment
 Fit the data to Taylor series, determineFit the data to Taylor series, determine
coefficients to build modelcoefficients to build model
 Validate model by selecting values in theValidate model by selecting values in the
region testedregion tested
 Draw the contour plot and find optimumDraw the contour plot and find optimum
concentrationconcentration

55. Design of experimentsDesign of experiments
Variable 1
Variable2
Low High
High
Low

56. Coding the variablesCoding the variables
Value of the variable - Middle pointValue of the variable - Middle point
Coding =Coding =
Difference/2Difference/2
Glucose = 10 – 30 g/lGlucose = 10 – 30 g/l
Coding 10 g/l glucose = [10-20]/(20/2) = -1Coding 10 g/l glucose = [10-20]/(20/2) = -1
Coding 30 g/l = ?Coding 30 g/l = ?
Coding 20 g/l ??Coding 20 g/l ??

57. Taylor seriesTaylor series
Yield Y =Yield Y = ββ00 ++ ββ11 XX11 ++ ββ1111 XX11
22
Constant term + Linear term + Quadratic termConstant term + Linear term + Quadratic term
Y=Y= ββ00 ++ ββ11 XX11 ++ ββ22 XX22 ++ ββ1111 XX11
22
++ ββ2222 XX22
22
++ ββ1212 XX11 XX22
αα = [2= [2nn
]]1/41/4

58. Design of experimentsDesign of experiments
[0,0]
[-1,-1]
[+1,+1]
[+1,_1]
[-1,+1]
[-1.414,0] [+1.414,0]
[0,+1.414]
[0,-1.414,0]
Variable 1
Variable2

59. Design the experiments for theDesign the experiments for the
following variable concentrationsfollowing variable concentrations
Corn steep Liquor = 0.5% to 1.5 %
Sucrose = 1.5% to 4.5 %
Write the coding equation for both Corn
Steep Liquor and Sucrose
For CSL = (Value-10)/5
For Sucrose = (Value -30)/15

60. Run
No
CSL Sucrose
Coded Uncoded Coded Uncoded
1 -1 5 -1 15
2 -1 5 +1 45
3 +1 15 -1 15
4 +1 15 +1 45
5 -1.414 2.93 0 30
6 +1.414 17.07 0 30
7 0 10 -1.414 8.79
8 0 10 +1.414 51.21
9 0 10 0 30
10 0 10 0 30
11 0 10 0 30

61. run
order Csl (g/l) Sucrose (g/l) response
1 15 15 1.748
2 10 30 2.572
3 15 45 1.464
4 17.07 30 1.678
5 10 51.21 1.326
6 10 8.79 1.604
7 5 45 1.533
8 10 30 2.584
9 10 30 2.543
10 10 30 2.564
11 2.93 30 1.846
12 5 15 1.089
13 10 30 2.558

62. • 13 equations will be obtained from 13
experiments.
• Resulting equations will be solved by least
square method of matrix solving
• All the equations will be represented in the
form of
Y = βX
β = (X’X)-1
(X’Y)

63. VARIABLE ESTIMATE ERROR
β0 Intercept 2.564219 0.070235
β1 X1 0.044063 0.05553
β2 X2 -0.029141 0.05553
β11 X1*X1 -0.43992 0.059558
β22 X2*X2 -0.588465 0.059558
β12 X1*X2 -0.182 0.078526
Standard Error of Mean = 0.043558
R-SQUARED 0.9529
ADJ R-SQUARED 0.9193
C.V. 8.13%
Y = β0
+β1
* X1
+β2
* X2
+β11
* X1
2
+β22
* X2
2
+β12
* X1
*X2
Y = 2.564 + 0.044 X1
- 0.029 X2
- 0.44 X1
2
- 0.589 X2
2
- 0.182 X1
X2

64. http://www.itl.nist.gov/
div898/handbook/index.htm

65. • Using the actual values makes it
easy to calculate the response from
the coefficients since it is not
necessary to go through coding
process
• The reason for coding the variables
is to eliminate the effect that the
magnitude of the variable has on
the regression coefficient

66. • Prob>F is less than 0.05 indicated
significant model terms
• The standard error of estimate yields
information concerning the reliability of
the values predicted by the regression
equation. The greater the standard error
of estimate, the less reliable the
predicted value.
• Coefficient of variation less than 10 %
indicate high degree of precision and
reliability of experimental values

67. • The mathematical model is reliable with R2
value. Closer the value to 1 is the more
reliable the model.
• R2
value 0.9529 suggests that the model was
unable to explain 4.71% variations occurred
• R2
Value can be increased by including model
terms. Sometimes even higher value may
result in poor predictions.
• Adj R2 value will be verified. If this value
differs dramatically then insignificant model
terms have been included in the model

68. Ord VALUE VALUE RESIDUAL
Run ACTUAL PREDICTED
1 1.748 1.791037 -0.043037
2 2.572 2.564219 0.007781
3 1.464 1.368755 0.095245
4 1.678 1.746948 -0.068948
5 1.326 1.346438 -0.020438
6 1.604 1.428849 0.175151
7 1.533 1.644629 -0.111629
8 2.584 2.564219 0.019781
9 2.543 2.564219 -0.021219
10 2.564 2.564219 -0.000219
11 1.846 1.622339 0.223661
12 1.089 1.338911 -0.249911
13 2.558 2.564219 -0.006219

69. Residuals Vs Run order
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0 2 4 6 8 10 12 14
run order
residuals

70. CSL Vs Residual
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0 5 10 15 20
CSL
Residual

71. Sucrose Vs residuals
-0.3
-0.2
-0.1
0
0.1
0.2
0.3
0 10 20 30 40 50 60
Sucrose
Residuals

74. Contour plotContour plot
• A contour plot is a graphical
technique for representing a 3-
dimensional surface by plotting
constant z slices, called contours,
on a 2-dimensional format.
• That is, given a value for z, lines
are drawn for connecting the (x,y)
coordinates where that z value
occurs.

78. Stationary ridge

79. RISING RIDGERISING RIDGE

81. Y = β0+β1* X1+β2* X2+β11* X12+β22* X22+β12*
X1*X2
Y = β0 + X’ b + X’ B X
X= X1 b = β1 B = β11 β12/2
X2 β2 β12/2 β22
∂y/∂x =0
Xs = -1/2 B-1
b

82. Application of response surfaceApplication of response surface
methodology to cell immobilizationmethodology to cell immobilization
for the production of palatinosefor the production of palatinose

83. Design based on
Alpha factor = 1

86. • Optimum alginate concentration, cell
loading and bead diameter were 5%,
15 g /l and 2.25 mm, respectively.
• R2
value of 0.9259
• A very low value of coefficient of the
variation (C.V.) (4.46%)

87. Residuals Vs run order
-6
-4
-2
0
2
4
6
0 5 10 15 20
Run order
Residuals