5S is the name of a workplace
organization method that uses a list of five
Japanese words: seiri, seiton, seiso, seiketsu, and
shitsuke. Transliterated or translated into English,
they all start with the letter "S". The list describes
how to organize a work space for efficiency and
effectiveness by identifying and storing the items
used, maintaining the area and items, and
sustaining the new order. The decision-making
process usually comes from a dialogue about
standardization, which builds understanding among
employees of how they should do the work.
The Five Pillars of 5S (Original Japanese Terms in
Parentheses)
 Sort (Seiri) – Eliminate all the things in the workspace that are not being
used, and store them away or discard.
 Set in Order (Seiton) – Arrange the items used on a daily basis so that they
can be easily accessed and quickly stored.
 Shine (Seiso) – Everything is cleaned and functioning properly.
 Standardize (Seiketsu) – Develop a routine for sorting, setting, and shining.
 Sustain (Shitsuke) – Create a culture that follows the steps on a daily basis.
• SEIRI (ORGANISING)
• Decide what you need.
• Remove unnecessary clutter.
• All tools, gauges, materials, classified and then
stored.
• Remove items which are broken, unusable or
only occasionally used.
• SEITON (ORDERLINESS)
• Once you have eliminated all the unneeded items, Now
turn to the left over items and arrange them in order.
• Designated locations
• Ensure everything is available as it is needed and at the
“point of use”
• Positions of aisles and storage places clearly marked.
• Tools classified and stored by frequency of use.
• Pallets stacked correctly.
• Safety equipment should be easily accessible.
• Floors should be in good condition
Standardized cleaning-point at a 5S organized
plant
• SEISO (CLEANINESS/SHINE)
• Create a spotless workplace
• Identify and eliminate causes of dirt and grime –
remove the need to clean
• Sweep, dust, polish and paint
• Divide areas into zones
• Define responsibilities for cleaning
• Tools and equipment must be owned by an
individual
• Focus on removing the need to clean
• SEIKETSU (STANDARDISATION)
• Develop procedures, schedules, practices
• Continue to assess the use and disposal of
items
• Regularly audit using checklists and measures
of housekeeping
• Real challenge is to keep it clean
• SHITSUKE (SUSTAIN / DISCIPLINE)
• Make it a way of life
• Part of health and safety
• Involve the whole workforce
• Develop and keep good habits
KEY POINTS FOR ADOPTING 5S IN OUR PLACE
• Sign marking for all equipment like pallet lift,
pallets, ladder etc.
• Marked Space for water cans.
• Marked Space for lunch.
• Racks for spares storage.
• Rack for DOP’S.
• Box (loose) should be closed and taped after
taking pieces.
ADVANTAGES
• Items are easy to locate.
• A clean and tidy workplace leads to greater well
being and increased motivation.
• Company image improves.
• Health and Safety is ensured.
• Well maintained equipment.
• Productivity increases.
• Accidents & mistakes minimized
• Increases space
• Creates workplace ownership

5s presentation

  • 2.
    5S is thename of a workplace organization method that uses a list of five Japanese words: seiri, seiton, seiso, seiketsu, and shitsuke. Transliterated or translated into English, they all start with the letter "S". The list describes how to organize a work space for efficiency and effectiveness by identifying and storing the items used, maintaining the area and items, and sustaining the new order. The decision-making process usually comes from a dialogue about standardization, which builds understanding among employees of how they should do the work.
  • 3.
    The Five Pillarsof 5S (Original Japanese Terms in Parentheses)  Sort (Seiri) – Eliminate all the things in the workspace that are not being used, and store them away or discard.  Set in Order (Seiton) – Arrange the items used on a daily basis so that they can be easily accessed and quickly stored.  Shine (Seiso) – Everything is cleaned and functioning properly.  Standardize (Seiketsu) – Develop a routine for sorting, setting, and shining.  Sustain (Shitsuke) – Create a culture that follows the steps on a daily basis.
  • 4.
    • SEIRI (ORGANISING) •Decide what you need. • Remove unnecessary clutter. • All tools, gauges, materials, classified and then stored. • Remove items which are broken, unusable or only occasionally used.
  • 5.
    • SEITON (ORDERLINESS) •Once you have eliminated all the unneeded items, Now turn to the left over items and arrange them in order. • Designated locations • Ensure everything is available as it is needed and at the “point of use” • Positions of aisles and storage places clearly marked. • Tools classified and stored by frequency of use. • Pallets stacked correctly. • Safety equipment should be easily accessible. • Floors should be in good condition
  • 6.
    Standardized cleaning-point ata 5S organized plant
  • 7.
    • SEISO (CLEANINESS/SHINE) •Create a spotless workplace • Identify and eliminate causes of dirt and grime – remove the need to clean • Sweep, dust, polish and paint • Divide areas into zones • Define responsibilities for cleaning • Tools and equipment must be owned by an individual • Focus on removing the need to clean
  • 8.
    • SEIKETSU (STANDARDISATION) •Develop procedures, schedules, practices • Continue to assess the use and disposal of items • Regularly audit using checklists and measures of housekeeping • Real challenge is to keep it clean
  • 9.
    • SHITSUKE (SUSTAIN/ DISCIPLINE) • Make it a way of life • Part of health and safety • Involve the whole workforce • Develop and keep good habits
  • 10.
    KEY POINTS FORADOPTING 5S IN OUR PLACE • Sign marking for all equipment like pallet lift, pallets, ladder etc. • Marked Space for water cans. • Marked Space for lunch. • Racks for spares storage. • Rack for DOP’S. • Box (loose) should be closed and taped after taking pieces.
  • 11.
    ADVANTAGES • Items areeasy to locate. • A clean and tidy workplace leads to greater well being and increased motivation. • Company image improves. • Health and Safety is ensured. • Well maintained equipment. • Productivity increases. • Accidents & mistakes minimized • Increases space • Creates workplace ownership