The document discusses several theories and methods for determining the optimal location for industrial and commercial activities. It describes factors that influence industrial location such as access to raw materials, markets, labor, energy and transportation hubs. Location analysis techniques presented include the factor-rating method, locational break-even analysis, the center-of-gravity method, and transportation models. The document also contrasts location strategies for service/retail businesses which prioritize revenue, versus goods-producing businesses which focus on minimizing costs.
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Facility Location Planning
What is facility location ?
Operations Strategies for Multiple Facilities
Factors affecting Facility Location Planning
Dimensional Analysis
Brown and Gibson Model for Site location
Locating Foreign Operations Facilities
Strategic fit expresses the degree to which an organization is matching its resources and capabilities with the opportunities in the external environment.
In addition, strategic fit also examines the resource base of the organization and explores how they can be utilized to achieve maximum benefits.
This topic is related to Material requirement planning, MRP.
Types of material requirement planning
Benefits of MRP. Limitation of MRP, Objective of MRP, MRP Input, MRP Output, Steps of MRP
Definitions, concepts, significance & functions of Operations & SCM. Evolution from Manufacturing to Operations Management, Physical distributions to Logistics to SCM, Physical goods & Service perspectives.
Quality: Definition from Customer & Manufacturer’s view, Concept of internal customers, Overview of TQM & Lean Management, Impact of Global Competition, Technological change, Ethical & Environmental issues on Operations & Supply Chain Functions.
This was a presentation done team-wise in Manipal as part of our MBA assignments. The subject name was Operations Management and the presentation topics were different types of layouts. Our team got the topic Process Layout.
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What is facility location ?
Operations Strategies for Multiple Facilities
Factors affecting Facility Location Planning
Dimensional Analysis
Brown and Gibson Model for Site location
Locating Foreign Operations Facilities
Strategic fit expresses the degree to which an organization is matching its resources and capabilities with the opportunities in the external environment.
In addition, strategic fit also examines the resource base of the organization and explores how they can be utilized to achieve maximum benefits.
This topic is related to Material requirement planning, MRP.
Types of material requirement planning
Benefits of MRP. Limitation of MRP, Objective of MRP, MRP Input, MRP Output, Steps of MRP
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Location theories
1. INDUSTRIAL LOCATION THEORY
• Raw material
• Market
• Labor
• Energy
• “Break-of-bulk” point
The location of the
manufacturing stage is based
on its “orientation.”
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8. FACTOR-RATING METHOD
Popular because a wide variety of factors
can be included in the analysis
Six steps in the method
1. Develop a list of relevant factors called critical success factors
2. Assign a weight to each factor
3. Develop a scale for each factor
4. Score each location for each factor
5. Multiply score by weights for each factor for each location
6. Recommend the location with the highest point score
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9. FACTOR-RATING EXAMPLE
Critical Scores
Success (out of 100) Weighted Scores
Factor Weight France Denmark France Denmark
Labor
availability
and attitude .25 70 60 (.25)(70) = 17.5 (.25)(60) = 15.0
People-to-
car ratio .05 50 60 (.05)(50) = 2.5 (.05)(60) = 3.0
Per capita
income .10 85 80 (.10)(85) = 8.5 (.10)(80) = 8.0
Tax structure .39 75 70 (.39)(75) = 29.3 (.39)(70) = 27.3
Education
and health .21 60 70 (.21)(60) = 12.6 (.21)(70) = 14.7
Totals 1.00 70.4 68.0
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10. LOCATIONAL
BREAK-EVEN ANALYSIS
Method of cost-volume analysis used for
industrial locations
Three steps in the method
1. Determine fixed and variable costs for each location
2. Plot the cost for each location
3. Select location with lowest total cost for expected production
volume
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11. LOCATIONAL BREAK-EVEN
ANALYSIS EXAMPLE
Three locations:
Bangalore 30,000 75 180,000
Chennai 60,000 45 150,000
Delhi 110,000 25 160,000
Fixed Variable Total
City Cost Cost Cost
Total Cost = Fixed Cost + (Variable Cost x Volume)
Selling price = 120
Expected volume = 2,000 units
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13. CENTER-OF-GRAVITY METHOD
Finds location of distribution center
that minimizes distribution costs
Considers
Location of markets
Volume of goods shipped to those
markets
Shipping cost (or distance)
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14. CENTER-OF-GRAVITY METHOD
Place existing locations on a
coordinate grid
Grid origin and scale is arbitrary
Maintain relative distances
Calculate X and Y coordinates for
‘center of gravity’
Assumes cost is directly proportional
to distance and volume shipped
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15. CENTER-OF-GRAVITY METHOD
x - coordinate =
∑dixQi
∑Qi
i
i
∑diyQi
∑Qi
i
i
y - coordinate =
where dix = x-coordinate of location i
diy = y-coordinate of location i
Qi = Quantity of goods moved to or from
location i
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17. CENTER-OF-GRAVITY METHOD
Number of Containers
Store Location Shipped per Month
Chicago (30, 120) 2,000
Pittsburgh (90, 110) 1,000
New York (130, 130) 1,000
Atlanta (60, 40) 2,000
x-coordinate =
(30)(2000) + (90)(1000) + (130)(1000) + (60)(2000)
2000 + 1000 + 1000 + 2000
= 66.7
y-coordinate =
(120)(2000) + (110)(1000) + (130)(1000) + (40)(2000)
2000 + 1000 + 1000 + 2000
= 93.3
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18. CENTER-OF-GRAVITY METHOD
North-South
East-West
120 –
90 –
60 –
30 –
–| | | | | |
30 60 90 120 150
Arbitrary
origin
Chicago (30, 120)
New York (130, 130)
Pittsburgh (90, 110)
Atlanta (60, 40)
Center of gravity (66.7, 93.3)
+
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19. TRANSPORTATION MODEL
Finds amount to be shipped from
several points of supply to several
points of demand
Solution will minimize total production
and shipping costs
A special class of linear programming
problems
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21. SERVICE LOCATION STRATEGY
1. Purchasing power of customer-drawing area
2. Service and image compatibility with
demographics of the customer-drawing area
3. Competition in the area
4. Quality of the competition
5. Uniqueness of the firm’s and competitors’ locations
6. Physical qualities of facilities and neighboring
businesses
7. Operating policies of the firm
8. Quality of management
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22. LOCATION STRATEGIES
Service/Retail/Professional Location Goods-Producing Location
Revenue Focus Cost Focus
Volume/revenue
Drawing area; purchasing power
Competition; advertising/pricing
Physical quality
Parking/access; security/lighting;
appearance/image
Cost determinants
Rent
Management caliber
Operations policies (hours, wage rates)
Tangible costs
Transportation cost of raw material
Shipment cost of finished goods
Energy and utility cost; labor; raw
material; taxes, and so on
Intangible and future costs
Attitude toward union
Quality of life
Education expenditures by state
Quality of state and local government
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23. LOCATION STRATEGIES
Service/Retail/Professional Location Goods-Producing Location
Techniques Techniques
Regression models to determine
importance of various factors
Factor-rating method
Traffic counts
Demographic analysis of drawing area
Purchasing power analysis of area
Center-of-gravity method
Geographic information systems
Transportation method
Factor-rating method
Locational break-even analysis
Crossover charts
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24. LOCATION STRATEGIES
Service/Retail/Professional Location Goods-Producing Location
Assumptions Assumptions
Location is a major determinant of
revenue
High customer-contact issues are critical
Costs are relatively constant for a given
area; therefore, the revenue function is
critical
Location is a major determinant of cost
Most major costs can be identified
explicitly for each site
Low customer contact allows focus on
the identifiable costs
Intangible costs can be evaluated
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