Manufacturing automation. Automated manufacturing systems operate in the factory on the physical product. They perform operations such as processing, assembly, inspection, or material handling, in some cases accomplishing more than one of these operations in the same system.
Computer Numerical Control (CNC) Machining is the process through which computers control machine-based processes in manufacturing. The kinds of machines controlled include lathes, mills, routers and grinders – all used for manufacturing of metal and plastic products.
Computer Numerical Control (CNC) Machining is the process through which computers control machine-based processes in manufacturing. The kinds of machines controlled include lathes, mills, routers and grinders – all used for manufacturing of metal and plastic products.
cnc, mesin cnc, fanuc, haas, makino, yaskawa, doosan, mesin bubut, mesin milling, mesin tapping, wirecut, mesin press, mesin pabrik, mesin otomotif, sparepart mesin cnc
RTK has universal CNC milling machine for manufacturing process. We have CNC machining centers with proven mechanical stability and high production efficiency.
difference of NC and CNC ,Part programming,Methods of manual part programming,Basic CNC input data,Preparatory Functions ,Miscellaneous Functions,Interpolation:Canned cycles:part programming on component,Tool length compensation,Cutter Radius,Task compensation:Types of media of NC
This describes the mechanism of Computer Numerical Control along with its types, control system, motion system, Programming of CNC, G codes, Part programming, adaptive control machining etc.
THIS PPT CONTAIN VMC TRAINING AT GHANDHY COLLEGE SURAT. THIS INCLUDE ABOUT CNC MACHINE, AXIS IDENTIFICATIONS, PART PROGRAMMING, G CODES, M CODES,OPERATING OF VMC....SIMPLE DRAWING FOR VMC INCLUDING LINEAR N CIRCULAR INTERPOLATIONS
cnc, mesin cnc, fanuc, haas, makino, yaskawa, doosan, mesin bubut, mesin milling, mesin tapping, wirecut, mesin press, mesin pabrik, mesin otomotif, sparepart mesin cnc
RTK has universal CNC milling machine for manufacturing process. We have CNC machining centers with proven mechanical stability and high production efficiency.
difference of NC and CNC ,Part programming,Methods of manual part programming,Basic CNC input data,Preparatory Functions ,Miscellaneous Functions,Interpolation:Canned cycles:part programming on component,Tool length compensation,Cutter Radius,Task compensation:Types of media of NC
This describes the mechanism of Computer Numerical Control along with its types, control system, motion system, Programming of CNC, G codes, Part programming, adaptive control machining etc.
THIS PPT CONTAIN VMC TRAINING AT GHANDHY COLLEGE SURAT. THIS INCLUDE ABOUT CNC MACHINE, AXIS IDENTIFICATIONS, PART PROGRAMMING, G CODES, M CODES,OPERATING OF VMC....SIMPLE DRAWING FOR VMC INCLUDING LINEAR N CIRCULAR INTERPOLATIONS
This presentation is prepared as per syllabus of "COMMUNICATION ANALYSIS AND SKILL DEVELOPMENT PROGRAM (CASP)" prescribed by BOARD OF TECHNICAL EDUCATION, KARNATAKA for 5th sem diploma all branches.
This pptx is prepared by lots of information in websites,Textbooks(Author B
A Srinivas and M R Manjunath),And guidance of our lecturers Srinath V- B.E,FIE & M D Dayanand- B.E . SET Polytechnic, Melukote
This lesson includes activities for illustrating concepts related to materials selection for laser cutter use. Commonly used materials and their expected behaviors are discussed. We also discuss why some materials are unsafe or unsuitable for laser cutting
Safe Materials
The materials that the laser can cut, are materials like wood, paper, cork, and some kinds of plastics.
Etching can be done on almost anything, wood, cardboard, aluminum, stainless steel, plastic, marble, stone, tile, and glass.
NX is one of the world’s most advanced and tightly integrated CAD/CAM/CAE product development solutions. Spanning the entire range of product development, NX delivers immense value to enterprises of all sizes. It simplifies complex product designs, thus speeding up the process of introducing products to the market.
NX is one of the world’s most advanced and tightly integrated CAD/CAM/CAE product development solutions. Spanning the entire range of product development, NX delivers immense value to enterprises of all sizes. It simplifies complex product designs, thus speeding up the process of introducing products to the market.
Manufacturing cost is the sum of costs of all resources consumed in the process of making a product. The manufacturing cost is classified into three categories: direct materials cost, direct labor cost and manufacturing overhead.
3D printing is a very popular form of manufacturing, used to create objects from digital designs, by layering resin to build a 3D component. ... To simply answer the question “Why is it called additive manufacturing?”, it is because the build process adds instead of subtracts raw material
Additive manufacturing 3D Printing technologySTAY CURIOUS
Additive manufacturing 3D Printing
3D printing is the process of building an object one thin layer at a time. It is fundamentally additive rather than subtractive in nature. To many, 3D printing is the singular production of often-ornate objects on a desktop printer.
Design of Stage Progressive Die for a Sheet Metal Component STAY CURIOUS
Progressive die stamping is a metal forming process widely used to produce parts for various industries, such as automotive, electronics and appliances. Progressive die stamping consists of several individual work stations, each of which performs one or more different operations on the part.
Non-traditional machining, also known as “non-conventional machining” or “modern machining method”, generally refers to the machining method of removing or adding materials with energy of electricity, heat energy, light energy, electrochemical energy, chemical energy, sound energy and special mechanical energy,
AutoCAD LT 2D CAD software is the perfect solution for designers and drafters who want an easy-to-use tool for creating drawings faster and with more precision. Cost-effective 2D CAD software for drafting, drawing and documentation. Cost-effective 2D CAD software for drafting, drawing and documentation.
A gear bearing is a type of rolling-element bearing similar to an epicyclic gear. Gear bearings consist of a number of smaller 'satellite' gears which revolve around the center of the bearing along a track on the outsides of the internal and satellite gears, and on the inside of the external gear.
Suspension is the system of tires, tire air, springs, shock absorbers and linkages that connects a vehicle to its wheels and allows relative motion between the two. Suspension systems must support both road holding/handling and ride quality, which are at odds with each other.
A brake system is designed to slow and halt the motion of vehicle. To do this, various components within the brake system must convert vehicle's moving energy into heat. This is done by using friction. Friction is the resistance to movement exerted by two objects on each other.
A 2 stroke engine uses regular gasoline to which you add a small amount of oil. You can run a 4 stroke motor with fuel youve mixed for a 2 stroke. You may have oil smoke from the exhaust or foul plugs over some time, but it wont hurt the engine. You cannot run diesel fuel in a gas engine or vice versa either.
We’ve all been there: You’re driving along the freeway, enjoying the views, and all of a sudden, you hear a beep—you look down, and a symbol appears on your dashboard. You start to wonder what could be wrong.
Some symbols on your car’s dashboard are more obvious than others. However, it’s important to know exactly what they mean in case you need to pull over and call for help. At Virginia Tire & Auto, your safety is our No. 1 priority. That’s why we’re breaking down your dashboard, symbol by symbol.We’ve all been there: You’re driving along the freeway, enjoying the views, and all of a sudden, you hear a beep—you look down, and a symbol appears on your dashboard. You start to wonder what could be wrong.
Some symbols on your car’s dashboard are more obvious than others. However, it’s important to know exactly what they mean in case you need to pull over and call for help. At Virginia Tire & Auto, your safety is our No. 1 priority. That’s why we’re breaking down your dashboard, symbol by symbol.
Turbojets can be highly efficient for supersonic aircraft. Turbojets have poor efficiency at low vehicle speeds, which limits their usefulness in vehicles other than aircraft. Turbojet engines have been used in isolated cases to power vehicles other than aircraft, typically for attempts on land speed records.
Suspension is the system of tires, tire air, springs, shock absorbers and linkages that connects a vehicle to its wheels and allows relative motion between the two. Suspension systems must support both road holding/handling and ride quality, which are at odds with each other.
Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. Welding is distinct from lower temperature metal-joining techniques such as brazing and soldering, which do not melt the base metal.
An automatic transmission uses sensors to determine when it should shift gears, and changes them using internal oil pressure. ... On a manual transmission the driver does that by pushing in the clutch pedal, but on an automatic, it's handled by the torque converter.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
CW RADAR, FMCW RADAR, FMCW ALTIMETER, AND THEIR PARAMETERSveerababupersonal22
It consists of cw radar and fmcw radar ,range measurement,if amplifier and fmcw altimeterThe CW radar operates using continuous wave transmission, while the FMCW radar employs frequency-modulated continuous wave technology. Range measurement is a crucial aspect of radar systems, providing information about the distance to a target. The IF amplifier plays a key role in signal processing, amplifying intermediate frequency signals for further analysis. The FMCW altimeter utilizes frequency-modulated continuous wave technology to accurately measure altitude above a reference point.
We have compiled the most important slides from each speaker's presentation. This year’s compilation, available for free, captures the key insights and contributions shared during the DfMAy 2024 conference.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
2. Overview
A numerical control, or “NC”, system controls many machine functions and
movements which were traditionally performed by skilled machinists.
Numerical control developed out of the need to meet the requirements of high
production rates, uniformity and consistent part quality.
Programmed instructions are converted into output signals which in turn control
machine operations such as spindle speeds, tool selection, tool movement, and
cutting fluid flow.
3. Overview
By integrating a computer processor, computer numerical control, or “CNC” as it
is now known, allows part machining programs to be edited and stored in the
computer memory as well as permitting diagnostics and quality control functions
during the actual machining.
All CNC machining begins with a part
program, which is a sequential
instructions or coded commands that
direct the specific machine functions. The
part program may be manually generated
or, more commonly, generated by
computer aided part programming
systems.
4. Basic CNC Principles
All computer controlled machines are able to accurately and repeatedly control
motion in various directions. Each of these directions of motion is called an axis.
Depending on the machine type there are commonly two to five axes.
Additionally, a CNC axis may be either a linear axis in which movement is in a
straight line, or a rotary axis with motion following a circular path.
5. Basic CNC Principles
Each axis consists of a mechanical component, such as a slide that moves, a
servo drive motor that powers the mechanical movement, and a ball screw to
transfer the power from the servo drive motor to the mechanical component.
These components, along with the computer controls that govern them, are
referred to as an axis drive system.
6. Basic CNC Principles
Using a vertical mill machining center as an example, there are typically three
linear axes of motion. Each is given an alphabetic designation or address. The
machine table motion side to side is called the “X” axis. Table movement in and
out is the “Y” axis, while head movement up and down the column is the “Z”
axis.
7. Basic CNC Principles
If a rotary table is added to the machine table, then the fourth axis is
designated the “b” axis.
8. The method of accurate work positioning in relation to the cutting tool is called the
“rectangular coordinate system.” On the vertical mill, the horizontal base line is
designated the “X” axis, while the vertical base line is designated the “Y” axis. The “Z” axis
is at a right angle, perpendicular to both the “X” and “Y” axes.
Increments for all base lines are specified in linear measurements, for most machines the
smallest increment is one ten-thousandth of an inch (.0001). If the machine is graduated
in metric the smallest increment is usually one thousandth of a millimeter (.001mm).
The rectangular coordinate system allows the mathematical plotting of points in space.
These points or locations are called “coordinates.” The coordinates in turn relate to the
tool center and dictate the “tool path” through the work.
Work Positioning
10. CNC instructions are called part program commands.
When running, a part program is interpreted one command line at a time until all
lines are completed.
Commands, which are also referred to as blocks, are made up of words which
each begin with a letter address and end with a numerical value.
Each letter address relates to a specific machine function. “G” and “M” letter
addresses are two of the most common. A “G” letter specifies certain machine
preparations such as inch or metric modes, or absolutes versus incremental
modes.
A “M” letter specifies miscellaneous machine functions and work like on/off
switches for coolant flow, tool changing, or spindle rotation. Other letter
addresses are used to direct a wide variety of other machine commands.
CNC Programming Basics
11. Optimum machine programming requires consideration of certain machine operating
parameters including:
• Positioning control
• Compensations
• Special machine features
Positioning control is the ability to program tool and machine slide movement
simultaneously along two or more axes. Positioning may be for point-to-point movement
or for contouring movement along a continuous path. Contouring requires tool
movement along multiple axes simultaneously. This movement is referred to as
“Interpolation” which is the process of calculating intermediate values between specific
points along a programmed path and outputting those values as a precise motion.
Interpolation may be linear having just a start and end point along a straight line, or
circular which requires an end point, a center and a direction around the arc.
Program Command Parameters
12. Two computer-based systems which impact the use of CNC technology are computer
aided design and computer aided manufacturing.
A computer aided design, or CAD, system uses computers to graphically create product
designs and models. These designs can be reviewed, revised, and refined for optimum
end use and application. Once finalized, the CAD design is then exported to a computer
aided manufacturing, or CAM, system.
CAM systems assist in all phases of manufacturing a product, including process
planning, production planning, machining, scheduling, management and quality
control.
CAD/CAM
18. O0013
N0005 G53
N0010 T0404
N0020 G57 G00 X26.0 Z0.0 S500 M04
G57 To set the working zero point as saved
G00 Rapid movement (no cutting)
X26.0 X location (as a diameter; 13 form zero)
Z0.0 Z location
S500 Spindle speed is 500 rpm
M04 Rotate spindle counterclockwise
APT Program Interpretation
x
z
(0,0) +ve
+ve
19. O0013
N0005 G53
N0010 T0404
N0020 G57 G00 X26.00 Z0.0 S500 M04
N0030 G01 X-0.20 F100
G01 Linear interpolation (cutting)
X-0.20 Move only in x direction until you pass
the center by 0.1 mm (facing)
F100 Set feed rate to 100 mm/min.
APT Program Interpretation
20. O0013
N0005 G53
N0010 T0404
N0020 G57 G00 X26.00 Z0.0 S500 M04
N0030 G01 X-0.20 F100
N0040 G00 Z2.0
G00 Move rapidly away from workpiece (no cutting)
Z2.0 the movement is 2 mm away from the face.
APT Program Interpretation
21. O0013
N0005 G53
N0010 T0404
N0020 G57 G00 X26.00 Z0.0 S500 M04
N0030 G01 X-0.20 F100
N0040 G00 Z2.0
N0050 X50.0 Z50.0
Go to a safe location away from the
workpiece [x = 50 (25 from zero), z = 50] to
change the tool.
APT Program Interpretation
35. Program Interpretation
G55 X200 Y80
Program 1
N001 M06 T1
N001 Sequence Number
M06 Tool Change (End Mill with
Diameter=12mm
T1 Tool Number
36. Program Interpretation
G55 X200 Y80
Program 1
N001 M06 T1
N002 M03 rpm 400
Start rotating the spindle clockwise with 400
rpm
37. Program Interpretation
G55 X200 Y80
Program 1
N001 M06 T1
N002 M03 rpm 400
N003 G01 X-8 Y0 Z0 XYFeed 150
Go to Safe Position with feed 150mm/min
38. Program Interpretation
G55 X200 Y80
Program 1
N001 M06 T1
N002 M03 rpm 400
N003 G01 X-8 Y0 Z0 XYFeed 150
N004 G01 X-8 Y0 Z-0.5 ZFeed 150
Lower the end mill to determine the depth of
cut
39. Program Interpretation
G55 X200 Y80
Program 1
N001 M06 T1
N002 M03 rpm 400
N003 G01 X-8 Y0 Z0 XYFeed 150
N004 G01 X-8 Y0 Z-0.5 ZFeed 150
N005 G01 X70 Y0 Z-0.5 XYFeed 75
Move from the lower left corner
of the work piece to the right
lower one cutting with
feed=75mm/min
40. Program Interpretation
G55 X200 Y80
Program 1
N001 M06 T1
N002 M03 rpm 400
N003 G01 X-8 Y0 Z0 XYFeed 150
N004 G01 X-8 Y0 Z-0.5 ZFeed 150
N005 G01 X70 Y0 Z-0.5 XYFeed 75
N006 G01 X70 Y60 Z-0.5 XYFeed 75
Move from the lower left corner
of the work piece to the right
lower one cutting with
feed=75mm/min