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BIOCHEMISTRY AND MICROBIOLOGY
OF ETHANOL PRODUCTION
ETHANOL
• Ethanol (ethyl alcohol, C2H5OH)
• Melting point = -114°C
• Boiling point = 78.4°C
• Bioethanol is derived from alcoholic fermentation of
sucrose(C12H22O11) or simple sugars, which are
produced from biomass
• Absolute and 95% ethanol are good solvents and are
used in many industrial products such as paints,
perfumes and tinctures
• Solutions of ethanol (70-85%) are used as
disinfectants in Medicine
GENERATION OF BIOFUELS
• 1st Generation of biofuels: ethanol from sugar, corn,
molasses, starchy biomass, etc
• 2nd Generation of biofuels : biodiesel from vegetable
oils and bioethanol from lignocellulosic biomass
• 3rd Generation of biofuels : algal biofuels (Biodiesel,
biobutanol, gasoline, methane, ethanol, vegetable oil, jet
fuel)
• 4th Generation of biofuels : biohydrogen
VARIETIES OF CARBOHYDRATES
CELLULOSE/HEMIC
ELLULOSE
SUGAR
STARCH
CARBOHYDRATES
• Carbohydrates are polyhydroxy aldehydes, polyhydroxy
ketones or compounds that can be hydrolyzed from them
• The smallest carbohydrates (glucose and fructose) that
cannot be hydrolyzed to smaller carbohydrate units are
called monosaccharides
• Those consisting of same two monosaccharides (lactose
and maltose) or different compounds are called
disaccharides
• Carbohydrates consisting of a more than two
monosaccharides (raffinose) are called oligosaccharides
• Polysaccharides contain thousands of covalently linked
monosaccharides. Among the most important
polysaccharides in nature are starch (amylose and
amylopectin), cellulose and hemicellulose
PRIMARY PLANT MONOSACCHARIDES
• The two dominant simple sugars (monosaccharides) are
the five-carbon sugar, D-xylose and the six-carbon sugar
D-glucose
• D-glucose serves as readily available chemical energy
and as a supply of carbon for producing more-complex
materials (disaccharides, oligosaccharides,
polysaccharides)
• These two sugars in combination with several other
minor sugars, serve as building blocks for the
production of more-complex carbohydrates (sucrose,
a disaccharide containing one molecule of D-glucose
and one molecule of D-fructose, starch, cellulose and
hemicellulose).
• These more-complex carbohydrates function as
structural components and as long-term energy stores
PRIMARY PLANT POLYSACCHARIDES
• The plant´s primary method of storing energy for
extended periods of time is starch production
• There are two major types of starch namely amylose
and amylopectin, which differ in bond structure,
reactivity and associated physical properties
• Most starch is 10-30% amylose and 70-90%
amylopectin
AMYLOSE
Amylose is a linear dextrose polymer of α-1,4
bonds with a molecular weight ranging from 4,000 to
340,000. It can be hydrolysed with acid or with
enzymes
H O
OH
H
OH
H
OH
CH2OH
H
O H
H
OH
H
OH
CH2OH
H
O
H
H H O
O
H
OH
H
OH
CH2OH
H
H H O
H
OH
H
OH
CH2OH
H
OH
H
H O
O
H
OH
H
OH
CH2OH
H
O
H
1
6
5
4
3
1
2
amylose
AMYLOPECTIN
• Amylopectin is a nonlinear carbohydrate polymer,
which contains millions of D-glucose units linked by
α-1,4 and α-1,6 bonds resulting in a branched
configuration
H O
OH
H
OH
H
OH
CH2OH
H
O H
H
OH
H
OH
CH2OH
H
O
H
H H O
O
H
OH
H
OH
CH2
H
H H O
H
OH
H
OH
CH2OH
H
OH
H
H O
O
H
OH
H
OH
CH2OH
H
O
H
O
1 4
6
H O
H
OH
H
OH
CH2OH
H
H H O
H
OH
H
OH
CH2OH
H
H
O
1
OH
3
4
5
2
amylopectin
BASIC CHEMISTRY
LIGNOCELLULOSIC BIOMASS
Lignocellulosic biomass chemically consists of three
basic polymers
 Cellulose (C6H10O5)x
 Hemicelluloses (xylan (C5H8O4)m
 Lignin [C9H10O3- (OCH3)0.9−1.7]n (in trunk, foliage and
bark)
STRUCTURE OF LIGNOCELLULOSE
PLANTS CELL WALLS
- Middle lamella: pectin
- Primary cell wall: cellulose, hemicellulose
-Secondary cell wall: lignin
COMPOSITION OF LIGNOCELLULOSIC
BIOMASS
• Lignocellulosic material - world’s largest bio-ethanol
renewable resource.
 cellulose (30-50%),
 hemicellulose (15-35%)
 lignin (10-20%)
• Cellulose and hemicelluloses make up approximately
70% of the entire biomass and are tightly linked to the
lignin component through covalent (bonding between
non-metal characteristics) and hydrogenic bonds (here
hydro means hydrogen, H+ bonds with highly
electronegative elements like fluorine and bromine) that
make the structure highly robust and resistant to any
treatment
COMPOSITION OF LIGNOCELLULOSE
CELLULOSE
• Cellulose is a homopolysaccharide, which is
composed of β-d-glucopyranose units linked together
by (1→4)-glycosidic bonds which consists of
approximately 40 – 50 weight percentage of dry
wood and provides wood´s strength.
• After removal of water from each glucose-molecule
(glucose anhydride), long cellulose chains containing
5,000 – 10,000 glucose units are formed (namely
cellobiose units)
STRUCTURE OF CELLULOSE
• In the cellulose chain, the glucose units are in 6-
membered rings, called pyranoses while 5
membered rings are called furanoses
• They are joined by single oxygen atoms (acetal
linkages) between the C-1 of one pyranose ring
and the C-4 of the next ring
• Since a molecule of water is lost when an alcohol
and a hemiacetal react to form an acetal, the
glucose units in the cellulose polymer are referred
to as anhydroglucose units
STRUCTURE OF CELLULOSE
• The pyranose rings of the cellulose molecule have all
of the groups larger than hydrogen sticking out from
the periphery of the rings (equitorial positions)
• The stereochemistry at carbons 2, 3, 4 and 5 of the
glucose molecule are fixed; but when glucose forms a
pyranose ring, the hydroxyl at C-4 can approach the
carbonyl at C-1 from either side, resulting in two
different stereochemistries at C-1
• When the hydroxyl group at C-1 is on the same side
of the ring as the C-6 carbon, it is said to be in the a
configuration (not to be confused with a -cellulose,
which is not related)
• In cellulose, the C-1 oxygen is in the opposite, or b
configuration (i.e., cellulose is poly[b -1,4-D-
anhydroglucopyranose])
• This b configuration, with all functional groups in
equatorial positions, causes the molecular chain of
cellulose to extend in a more-or-less straight line,
making it a good fibre-forming polymer
• A covalent bond which bonded a carbohydrate
molecule to another molecule or C-O bond is called
as glycosidic bond
HEMICELLULOSE
• Hemicelluloseis an amorphous and variable structure
formed of heteropolymers including hexoses (D-glucose,
D-galactose and D-mannose) as well as pentose (D-
xylose and L-arabinose) and may contain sugar acids
(uronic acids) namely, D-glucuronic, D-galacturonic and
methylgalacturonic acids
LIGNIN
• Lignin - a phenylpropane-based polymer, is the
largest non-carbohydrate fraction of lignocellulose
• The main function of lignin is the support through
strengthening of wood (xylem cells), filling the
spaces in the cell wall between cellulose,
hemicellulose and pectin components
• Lignin is indigestible by animal enzymes. Only
some fungi and bacteria secrete ligninases, which
can biodegrade the polymer
• Some lignolytic enzymes are manganese peroxidise,
lignin peroxidase and cellobiose dehydrogenase
CHEMICAL STRUCTURE OF LIGNIN
ETHANOL PRODUCTION PROCESS
LIQUEFACTION
α-amylase - Sources: Grain – malt
Bacteria – Bacillus subtilis
Fungi – Aspergillus spp.
Optimum conditions
Fungi Bacteria
Liquefaction : The conversion of a solid or a gas into
a liquid
SACCHARIFICATION
Glucoamylase
Optimum conditions
Temperature: 58 – 60ºC
pH: 4.0 – 4.5
FERMENTATION
• Yeast
DISACCHARIDES TO ETHANOL
PROCESS
First, invertase (an enzyme present in the yeast) catalyzes the hydrolysis
of sucrose to convert it into glucose and fructose
Then, another enzyme (zymase), also present in the yeast, converts
the glucose and the fructose into ethanol and CO2
LIGNOCELLULOSIC BIOMASS TO
ETHANOL PROCESS
HYDROLYSIS OF CELLULOSE
Why is the hydrolysis of cellulose difficult?
• Celluloses have crystalline structures due to the dense
packing of cellulose chains
• They are very stable under many chemical conditions
• They are not soluble in water, many organic solvents,
weak acids or bases
• The crystalline structure can be destroyed and turned
into amorphous form under high temperature (>300˚C)
and pressure (25 MPa)
• There are normally two ways to hydrolyze cellulose:
chemically and enzymatically
HYDROLYSIS OF CELLULOSE
• The chemical method is to use concentrated strong
acids to hydrolyze cellulose under high temperature
and pressure.
• However, this method is not preferred by biofuel
industry, because toxic by products remaining in the
glucose products will be introduced into the
fermentation step, affecting the fermenting
bacteria/yeast.
• Hence, the milder enzymatic method seems to be a
much more potential candidate to hydrolyze cellulose.
COST OF ENZYMATIC HYDROLYSIS
• About half of the total cost of producing biofuel from
cellulose is allocated on enzymatic cellulose hydrolysis, in
which cellulase is the most expensive part, consuming 15-
25% of the total cost
• Enzymatic hydrolysis is a very slow step. As a result, a lot
of cellulases are needed to achieve a reasonable
hydrolyzing rate
• Typically, the ratio of cellulase to cellulose used in
hydrolysis step is 25 g/1 kg
• Despite that the fermentation can produce a great amount
of cellulase, about 100 g from 1liter broth, the cost of
cellulase still remains a large portion of the total cost
ENZYMATIC HYDROLYSIS
• Cellulases: β-(1 4) glycoside hydrolases
1. Cellulase (Endoglucanase)
2. Cellobiohydrolase (Exoglucanase)
3. β-Glucosidase
ENZYMATIC HYDROLYSIS
CELLULOLYTIC ENZYMES
Cellulase (Endoglucanase)
• Randomly attack the β-(1, 4) glycosidic bonds of
cellulose
• Normally act on only amorphous cellulose not
crystalline
• Cellulase can be produced from fungi and bacteria
• Optimum reaction conditions depend on the source
organism
CELLULASE (ENDOGLUCANASE)
Microbes that produce cellulase and its properties
CELLULASE (ENDOGLUCANASE)
CELLOBIOHYDROLASE (EXOGLUCANASE)
• Release cellobiose from the non-reducing ends of a
cellulosic substrate
• Hydrolyze both amorphous and crystalline cellulose
• Mainly from fungi
Β - GLUCOSIDASE
Microbes that produce β-Glucosidase and its properties
β-Glucosidase
Microbes that produce β-Glucosidase and its properties
OTHER ENZYMES
Xylanases
1. Attack β-(1,4) bonds between D-xylose residues of
heteroxylans and xylo-oligosaccharides
2. Do not degrade xylobiose
3. Endo-acting enzyme
β-Xylosidase
1. Hydrolyze xylo-oligosaccharides to xylose
2. Not active on xylan
MICROBIOLOGY OF ETHANOL
FERMENTATION
Microorganism growth requirement
• Carbon
• Energy
• Nutrients
YEAST CELL COMPOSITION
Water 80%
Dry matter 20%
C - 50%
O - 30-35%
N - 5%
H - 5%
P - 1%
Mineral 5-10%
Or Proteins - 40-45%
Carbohydrates - 30-35%
Nucleic acids - 6-8%
Lipids - 4-5%
YEAST PROPAGATION
Carbon source
•Glucose, maltose, etc
Nitrogen source
•Need ammonium or organic N
•(NH4)2SO4, (NH4)3PO4, urea
Phosphorus source
•Need P mainly at early fermentation
•Need small amount, usually enough from raw starch
materials such as corn or other grains
•Addition of P is needed when sugar beet is used
LAB YEAST PROPAGATION
YEAST PHYSIOLOGY IN ETHANOL
PRODUCTION
• The primary industrial yeast used in bioethanol
production is Saccharomyces cerevisiae
• S. cerevisiae is an ideal candidate as it is able to
tolerate and produce high concentrations of alcohol
• S. cerevisiae is an unicellular eukaryotic fungus that
reproduces by budding
• S. cerevisiae cells are generally ellipsoidal in shape
ranging from 5 to 10 μm at the large diameter and 1
to 7 μm at the small diameter
• The yeast cell contains numerous organelles, all of
them important for yeast functions
YEAST AS CANDIDATE FOR ETHANOL
PRODUCTION
• Dextrin (starch) is converted to fermentable sugars (mostly
glucose) by the enzyme α-amylase
• Yeast grows and ferments glucose through pyruvic acid to
ethanol with liberation of carbon dioxide
• The metabolic state of the yeast is such that only anaerobic
metabolisms of glucose takes place
• But a small amount of oxygen is an absolute requirement of the
yeast, because the small amounts of oxygen present in the
medium are sufficient to ensure that the yeast cell can synthesise
both the unsaturated fatty acids(a fatty acid whose carbon chain
can absorb additional hydrogen atoms) and the sterols(any of a
group of natural steroid alcohols derived from plants or animals;
they are waxy insoluble substances), that it needs for cell
membrane synthesis during growth
THEORY OF METABOLISM
Embden-Meyerhoff Pathway
• This path utilizes 1 mol of glucose to yield 2 mol of
pyruvate which are then decarboxylated to acetaldehyde
and reduced to ethanol.
• Two moles of ATP are generated from one mole of
glucose in this process
ENTNER-DOUDOROFF PATHWAY
• The Entner - Doudoroff pathway is an additional
means of glucose consumption in many bacteria.
Glucose is phosphorylated and then oxidized to 6-
phosphogluconate
• At this point, dehydration occurs to form 2 keto - 3 -
deoxy - 6 - phospogluconate (KDPG) which is then
cleaved by KDPG - aldolase
• The net yield is 2 mol of pyruvate formed from 1 mol
of glucose and the generation of 1 mol of ATP
MIXED ACID 2, 3-BUTANEDIOL
FERMENTATION
• Multiple end products may be produced by organisms
which conduct mixed acid type fermentations such as
the 'enteric' group of facultative anaerobic bacteria
• It is a complex pathway Phosphoenol pyruvate
produced in Embden-Meyerhoff pathway may be
further broken down to such diverse products as
ethanol formate, acetate, succinate, lactate, and 2,3 -
butanediol
• The basis of fermentation ethanol production is the
specific chemical change under gone by the substrate,
which is induced by an enzyme or microorganism
Normal glycolysis performed by yeasts in sugar-containing
mashes
Enzymes involved in glycolysis
HXT – Hexose Transporter
HXK – Hexose Kinase
GLK – GlucoKinase
PGI – PhosphoGlucose Isomerase
PFK – PhosphoFructose Kinase
FBA – Fructose 1,6 Biphosphatase
adolase
TPI - Triose Phosphate Isomerase
TDH – Triose Dehyrogenase
PGK – PhosphoGlycerate Kinase
PGM – GlyceroPhosphate Mutase
ENO – Enolase
PYK – Pyruvate Kinase
PDC – Pyruvate DeCarboxylase
ADH – Allcohol Dehyrogenase
ATP - Adenosine Triphosphate
ADP - Adenosine Diphosphate
Embden-Meyerhoff Pathway
• Nicotinamide adenine dinucleotide (NAD) is a coenzyme
found in all living cells. The compound is a dinucleotide,
because it consists of two nucleotides joined through their
phosphate groups
• One nucleotide contains an adenine base and the other
nicotinamide. Nicotinamide adenine dinucleotide exists in two
forms, an oxidized and reduced form abbreviated as NAD+ and
NADH (NAD+H, for hydrogen)respectively
• A cofactor is a non-protein chemical compound that is required
for the protein's biological activity. These proteins are
commonly enzymes, and cofactors can be considered "helper
molecules" that assist in biochemical transformations
• Cofactors can be subdivided into either one or more inorganic
ions, or a complex organic or metalloorganic molecule called a
coenzyme; most of which are derived from vitamins and from
required organic nutrients in small amounts
• Sugar enters the cell and most is immediately reacted upon by
the enzymes, which convert glucose via the glycolytic pathway
to pyruvate, which is then converted to carbon dioxide and
acetaldehyde and then to ethanol by alcohol dehydrogenase.
• In the process, one molecule of glucose is broken down into
pyruvate:
C6H12O6 → 2 CH3COCOO− + 2 H+
• During this reaction a size difference of two molecules of NAD+
to NADH and two ADP molecules converted to two ATP plus
two water molecules happens.
• Pyruvate is then converted to acetaldehyde and carbon dioxide
(by pyruvate decarboxylase). Subsequently, the acetaldehyde is
reduced to ethanol by the produced NADH (from previous
glycolysis), which is returned to NAD+.
CH3COCOO− + H+ → CH3CHO + CO2
CH3CHO + NADH → C2H5OH + NAD+
• Ethanol leaves the cell by diffusion
• Yeast cells produce a substrate level of ATP (the
energy storage chemical of cells), which is the major
source of energy for growth and metabolic processing
in the cell
• Yeast cell growth cannot happen, unless metabolic
production of ATP occurs through glycolysis as
ethanol is produced
• During glycolytic pathway, one glucose molecule is
converted into two ethanol molecules and two carbon
dioxide molecules:
• C6H12O6 → 2 C2H5OH + 2 CO2
List of yeast strains, which are actually of primary interest to
industrial operations in the fermentation of glucose into
ethanol
syn. Baker’s Yeast = synthetic Baker’s Yeast (here the
yeast is cultured in synthetic media)
HEAT PRODUCTION
• Overall net heat production for all stages: 157 kJ/mole
• Energy storage in ATP: 2 x 31 = 62 kJ
• Overall heat can be produced: 157 + 62 = 219 kJ/mole
NEW TECHNIQUES ON YEAST
• High temperature yeast: 40 – 50º C
Possible to combine saccharification and fermentation
• Ethanol-tolerant yeast: 18-20% (v) EtOH
Normal yeast: 10-12% (v) EtOH
• Genetically engineered yeast: directly convert starch to
EtOH
NEW TECHNIQUES ON YEAST
1.Active Dry Yeast
• A form of dry yeast in which the yeasts are not killed but
made dormant through dehydration, and return to becoming
active again when mixed with a warm liquid (about 105 to
115°F) or 40 to 46 c
• Normally, yeast contains ~ 80% water
• Under rapid vacuum drying at 50-60ºC, water content can be
reduced to 5%
• Active dry yeast has to be vacuum packed to keep it activity
• Active dry yeast: 30 – 40 billion cells/g
2.Immobilized yeast fermentation
• Yeast cells are immobilized during the fermentation process.
• Cell system helped reduce fermentation times in a significant
manner
ADVANTAGES AND DRAWBACKS OF POTENTIAL ORGANISMS IN
LIGNOCELLULOSIC-BASED BIOETHANOL FERMENTATION
FORMATION OF INHIBITORS
FORMATION OF INHIBITORS
The above picture indicating main routes of formation of
inhibitors. Furan aldehydes and aliphatic acids are carbohydrate
degradation products, while lignin is the main source of phenolic
compounds, as indicated by guaiacyl (4-hydroxy-3-
methoxyphenyl) and syringyl (4-hydroxy-3,5-dimethoxyphenyl)
moieties found in many phenolics
While the contents of furan aldehydes and aliphatic acids are
relatively easy to determine, the quantification and identification
of phenolic compounds remain challenging
The insert shows the variety of peaks representing phenolic
compounds found in a hydrolysate of Norwegian spruce, as
indicated by analysis using liquid chromatography-mass
spectrometry (LC-MS)
TECHNOLOGIES
SHF: Separated
Hydrolysis and
Fermentation
SSF: Simultaneous
Saccharification and
Fermentation
SSCF:
Simultaneous
Saccharification and
Cofermentation
CBP: Consolidate
Bioprocessing
To reduce product inhibition and operating costs
Temperature
• Temperature control is necessary in order to ensure
that yeasts are not killed in the process
• Saccharomyces yeasts are rather tolerant to
temperatures near 35°C in the early stages of growth
• At high ethanol levels, every increased °C occurring in
the fermentor above 27°C is a risk factor, because of
reducing yeast activity, as well as because such
temperatures increasingly favours the growth of heat-
resistant Lactobacillus species
YEAST STRESS IN FERMENTATION PROCESS
Alarm levels of inhibitory chemicals that affect metabolism in
yeast-catalysed fuel alcohol fermentations
Organic acids
• The two major organic acids that are detrimental to yeast
metabolism are lactic and acetic acids
• Both of them are end products of fermentation by bacteria
(Lactobacillus spp.) and/or wild yeast
• Losses in ethanol yield are directly correlated to
contamination with lactic or acetic acid concentration
Ions
• Sodium was identified as a problem ion due to its use (as
NaOH) as virtually the only cleaner/sanitiser employed
in fuel alcohol plants
• In combination with other stressful agents (e.g.
temperature, organic acids, pH, etc), ions such as sodium
can exert such stress, that ethanol production rates can be
Mycotoxins
• Any toxic substance produced by a fungus
• The term 'mycotoxin' is usually reserved for the toxic
chemical products produced by fungi that readily
colonize crops
• One mold species may produce many different
mycotoxins, and the same mycotoxin may be produced
by several species
• Especially mycotoxins, like deoxynivalenol, a
trichothecene mycotoxin is said to be inhibitory to yeast
cells
Phytic acid
• Phytic acid (found in plants) contains bound
phosphorus, which is not nutritionally available to
yeast unless it is degraded to release inorganic
phosphorus
• The phytate molecule is known to be a chelator of
positively charged ions, e.g. magnesium, calcium,
zinc, iron and copper
• But these ions are important for enzyme function and
structure and therefore for yeast growth
• Saccharomyces cerevisiae converts only hexose sugars such
as glucose and is not able to co-ferment glucose and xylose.
(Ho NWY et al., 1989)
Natural ethanologenic yeast species such as
• Pichia stipilis,
• Pachysolen tannophilius,
• Kluyveromyces marxianus (K. marxianus )
• Candida shehatate
appeared to have promise in replacing S. cerevisiae in
lignocellulosic-based ethanol fermentation. (Chen YCB.,2009).
• Thermophilic anaerobic bacteria and yeasts such as
Thermoanaerobacterium saccharolyticum,
Thermoanaerobacter ethanolicus, Clostridium
thermocellum and K. marxianus IMB3 for their potential to
utilize a wide range of feedstocks at high temperatures
above 65˚C
• These thermophilic bacteria are able to ferment both
hexose and pentose sugars in addition to their ability to
produce cellulase enzymes and avoid the addition of
commercial enzymes
• Emerging technologies including SSCombF and CBP
represent potential improvements as they reduce operation
steps as well as chemical inhibitors and can be enhanced
by lignin, energy-self-sustaining co-products.
• These processes are typically associated with thermophilic
and cellulolytic microorganisms including organisms such
as Trichoderma reesei along with Phanerochaete
chrysosporium, K. marxianus and Clostridium
cellulolyticum with some of them possessing fermentative
abilities in addition to their hydrolytic properties.
• Companies such as DDCE (DuPont Danisco Cellulosic
Ethanol) and Butalco prefer using genetically engineered
conventional strains, S. cerevisiae and ethanologenic
Zymomonas mobilis for their higher alcohol tolerance and
yield
• Theoretically, 1 ton of hexose (glucose or fructose)
yields 511 kg of ethanol. However, practical
efficiency of fermentation is about 92 percent of this
yield
• Lignocellulosic ethanol can reduce greenhouse gas
emissions by around 90% when compared with fossil
petroleum
ETHANOL PRODUCTION IN INDIA
11 units in Uttar Pradesh -75 million liters
7 units in Tamil Nadu -62.5 million liters
8 units in Karnataka- 66.5 million liters
4 units in Andhra Pradesh-over 40 million liters
• Similar steps have also be taken up by the cooperative
sector units in Maharashtra, Punjab and UP. By the
end of the year (2014) it is estimated that about 300
million liters capacity would have been created for
the production of anhydrous ethanol
THANK YOU

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19. BIOCHEMISTRY AND MICROBIOLOGY FOR ETHANOL PRODUCTION.pptx

  • 1. BIOCHEMISTRY AND MICROBIOLOGY OF ETHANOL PRODUCTION
  • 2. ETHANOL • Ethanol (ethyl alcohol, C2H5OH) • Melting point = -114°C • Boiling point = 78.4°C • Bioethanol is derived from alcoholic fermentation of sucrose(C12H22O11) or simple sugars, which are produced from biomass • Absolute and 95% ethanol are good solvents and are used in many industrial products such as paints, perfumes and tinctures • Solutions of ethanol (70-85%) are used as disinfectants in Medicine
  • 3. GENERATION OF BIOFUELS • 1st Generation of biofuels: ethanol from sugar, corn, molasses, starchy biomass, etc • 2nd Generation of biofuels : biodiesel from vegetable oils and bioethanol from lignocellulosic biomass • 3rd Generation of biofuels : algal biofuels (Biodiesel, biobutanol, gasoline, methane, ethanol, vegetable oil, jet fuel) • 4th Generation of biofuels : biohydrogen
  • 4.
  • 6. CARBOHYDRATES • Carbohydrates are polyhydroxy aldehydes, polyhydroxy ketones or compounds that can be hydrolyzed from them • The smallest carbohydrates (glucose and fructose) that cannot be hydrolyzed to smaller carbohydrate units are called monosaccharides • Those consisting of same two monosaccharides (lactose and maltose) or different compounds are called disaccharides • Carbohydrates consisting of a more than two monosaccharides (raffinose) are called oligosaccharides • Polysaccharides contain thousands of covalently linked monosaccharides. Among the most important polysaccharides in nature are starch (amylose and amylopectin), cellulose and hemicellulose
  • 7. PRIMARY PLANT MONOSACCHARIDES • The two dominant simple sugars (monosaccharides) are the five-carbon sugar, D-xylose and the six-carbon sugar D-glucose • D-glucose serves as readily available chemical energy and as a supply of carbon for producing more-complex materials (disaccharides, oligosaccharides, polysaccharides)
  • 8.
  • 9. • These two sugars in combination with several other minor sugars, serve as building blocks for the production of more-complex carbohydrates (sucrose, a disaccharide containing one molecule of D-glucose and one molecule of D-fructose, starch, cellulose and hemicellulose). • These more-complex carbohydrates function as structural components and as long-term energy stores
  • 10. PRIMARY PLANT POLYSACCHARIDES • The plant´s primary method of storing energy for extended periods of time is starch production • There are two major types of starch namely amylose and amylopectin, which differ in bond structure, reactivity and associated physical properties • Most starch is 10-30% amylose and 70-90% amylopectin
  • 11. AMYLOSE Amylose is a linear dextrose polymer of α-1,4 bonds with a molecular weight ranging from 4,000 to 340,000. It can be hydrolysed with acid or with enzymes H O OH H OH H OH CH2OH H O H H OH H OH CH2OH H O H H H O O H OH H OH CH2OH H H H O H OH H OH CH2OH H OH H H O O H OH H OH CH2OH H O H 1 6 5 4 3 1 2 amylose
  • 12. AMYLOPECTIN • Amylopectin is a nonlinear carbohydrate polymer, which contains millions of D-glucose units linked by α-1,4 and α-1,6 bonds resulting in a branched configuration H O OH H OH H OH CH2OH H O H H OH H OH CH2OH H O H H H O O H OH H OH CH2 H H H O H OH H OH CH2OH H OH H H O O H OH H OH CH2OH H O H O 1 4 6 H O H OH H OH CH2OH H H H O H OH H OH CH2OH H H O 1 OH 3 4 5 2 amylopectin
  • 13. BASIC CHEMISTRY LIGNOCELLULOSIC BIOMASS Lignocellulosic biomass chemically consists of three basic polymers  Cellulose (C6H10O5)x  Hemicelluloses (xylan (C5H8O4)m  Lignin [C9H10O3- (OCH3)0.9−1.7]n (in trunk, foliage and bark)
  • 15. PLANTS CELL WALLS - Middle lamella: pectin - Primary cell wall: cellulose, hemicellulose -Secondary cell wall: lignin
  • 16. COMPOSITION OF LIGNOCELLULOSIC BIOMASS • Lignocellulosic material - world’s largest bio-ethanol renewable resource.  cellulose (30-50%),  hemicellulose (15-35%)  lignin (10-20%) • Cellulose and hemicelluloses make up approximately 70% of the entire biomass and are tightly linked to the lignin component through covalent (bonding between non-metal characteristics) and hydrogenic bonds (here hydro means hydrogen, H+ bonds with highly electronegative elements like fluorine and bromine) that make the structure highly robust and resistant to any treatment
  • 18. CELLULOSE • Cellulose is a homopolysaccharide, which is composed of β-d-glucopyranose units linked together by (1→4)-glycosidic bonds which consists of approximately 40 – 50 weight percentage of dry wood and provides wood´s strength. • After removal of water from each glucose-molecule (glucose anhydride), long cellulose chains containing 5,000 – 10,000 glucose units are formed (namely cellobiose units)
  • 20. • In the cellulose chain, the glucose units are in 6- membered rings, called pyranoses while 5 membered rings are called furanoses • They are joined by single oxygen atoms (acetal linkages) between the C-1 of one pyranose ring and the C-4 of the next ring • Since a molecule of water is lost when an alcohol and a hemiacetal react to form an acetal, the glucose units in the cellulose polymer are referred to as anhydroglucose units STRUCTURE OF CELLULOSE
  • 21. • The pyranose rings of the cellulose molecule have all of the groups larger than hydrogen sticking out from the periphery of the rings (equitorial positions) • The stereochemistry at carbons 2, 3, 4 and 5 of the glucose molecule are fixed; but when glucose forms a pyranose ring, the hydroxyl at C-4 can approach the carbonyl at C-1 from either side, resulting in two different stereochemistries at C-1 • When the hydroxyl group at C-1 is on the same side of the ring as the C-6 carbon, it is said to be in the a configuration (not to be confused with a -cellulose, which is not related)
  • 22. • In cellulose, the C-1 oxygen is in the opposite, or b configuration (i.e., cellulose is poly[b -1,4-D- anhydroglucopyranose]) • This b configuration, with all functional groups in equatorial positions, causes the molecular chain of cellulose to extend in a more-or-less straight line, making it a good fibre-forming polymer • A covalent bond which bonded a carbohydrate molecule to another molecule or C-O bond is called as glycosidic bond
  • 23. HEMICELLULOSE • Hemicelluloseis an amorphous and variable structure formed of heteropolymers including hexoses (D-glucose, D-galactose and D-mannose) as well as pentose (D- xylose and L-arabinose) and may contain sugar acids (uronic acids) namely, D-glucuronic, D-galacturonic and methylgalacturonic acids
  • 24. LIGNIN • Lignin - a phenylpropane-based polymer, is the largest non-carbohydrate fraction of lignocellulose • The main function of lignin is the support through strengthening of wood (xylem cells), filling the spaces in the cell wall between cellulose, hemicellulose and pectin components • Lignin is indigestible by animal enzymes. Only some fungi and bacteria secrete ligninases, which can biodegrade the polymer • Some lignolytic enzymes are manganese peroxidise, lignin peroxidase and cellobiose dehydrogenase
  • 26.
  • 27.
  • 29. LIQUEFACTION α-amylase - Sources: Grain – malt Bacteria – Bacillus subtilis Fungi – Aspergillus spp. Optimum conditions Fungi Bacteria Liquefaction : The conversion of a solid or a gas into a liquid
  • 32. DISACCHARIDES TO ETHANOL PROCESS First, invertase (an enzyme present in the yeast) catalyzes the hydrolysis of sucrose to convert it into glucose and fructose Then, another enzyme (zymase), also present in the yeast, converts the glucose and the fructose into ethanol and CO2
  • 34. HYDROLYSIS OF CELLULOSE Why is the hydrolysis of cellulose difficult? • Celluloses have crystalline structures due to the dense packing of cellulose chains • They are very stable under many chemical conditions • They are not soluble in water, many organic solvents, weak acids or bases • The crystalline structure can be destroyed and turned into amorphous form under high temperature (>300˚C) and pressure (25 MPa) • There are normally two ways to hydrolyze cellulose: chemically and enzymatically
  • 35. HYDROLYSIS OF CELLULOSE • The chemical method is to use concentrated strong acids to hydrolyze cellulose under high temperature and pressure. • However, this method is not preferred by biofuel industry, because toxic by products remaining in the glucose products will be introduced into the fermentation step, affecting the fermenting bacteria/yeast. • Hence, the milder enzymatic method seems to be a much more potential candidate to hydrolyze cellulose.
  • 36. COST OF ENZYMATIC HYDROLYSIS • About half of the total cost of producing biofuel from cellulose is allocated on enzymatic cellulose hydrolysis, in which cellulase is the most expensive part, consuming 15- 25% of the total cost • Enzymatic hydrolysis is a very slow step. As a result, a lot of cellulases are needed to achieve a reasonable hydrolyzing rate • Typically, the ratio of cellulase to cellulose used in hydrolysis step is 25 g/1 kg • Despite that the fermentation can produce a great amount of cellulase, about 100 g from 1liter broth, the cost of cellulase still remains a large portion of the total cost
  • 37. ENZYMATIC HYDROLYSIS • Cellulases: β-(1 4) glycoside hydrolases 1. Cellulase (Endoglucanase) 2. Cellobiohydrolase (Exoglucanase) 3. β-Glucosidase
  • 39. CELLULOLYTIC ENZYMES Cellulase (Endoglucanase) • Randomly attack the β-(1, 4) glycosidic bonds of cellulose • Normally act on only amorphous cellulose not crystalline • Cellulase can be produced from fungi and bacteria • Optimum reaction conditions depend on the source organism
  • 40. CELLULASE (ENDOGLUCANASE) Microbes that produce cellulase and its properties
  • 42. CELLOBIOHYDROLASE (EXOGLUCANASE) • Release cellobiose from the non-reducing ends of a cellulosic substrate • Hydrolyze both amorphous and crystalline cellulose • Mainly from fungi
  • 43. Β - GLUCOSIDASE Microbes that produce β-Glucosidase and its properties
  • 44. β-Glucosidase Microbes that produce β-Glucosidase and its properties
  • 45. OTHER ENZYMES Xylanases 1. Attack β-(1,4) bonds between D-xylose residues of heteroxylans and xylo-oligosaccharides 2. Do not degrade xylobiose 3. Endo-acting enzyme β-Xylosidase 1. Hydrolyze xylo-oligosaccharides to xylose 2. Not active on xylan
  • 46. MICROBIOLOGY OF ETHANOL FERMENTATION Microorganism growth requirement • Carbon • Energy • Nutrients
  • 47. YEAST CELL COMPOSITION Water 80% Dry matter 20% C - 50% O - 30-35% N - 5% H - 5% P - 1% Mineral 5-10% Or Proteins - 40-45% Carbohydrates - 30-35% Nucleic acids - 6-8% Lipids - 4-5%
  • 48. YEAST PROPAGATION Carbon source •Glucose, maltose, etc Nitrogen source •Need ammonium or organic N •(NH4)2SO4, (NH4)3PO4, urea Phosphorus source •Need P mainly at early fermentation •Need small amount, usually enough from raw starch materials such as corn or other grains •Addition of P is needed when sugar beet is used
  • 50. YEAST PHYSIOLOGY IN ETHANOL PRODUCTION • The primary industrial yeast used in bioethanol production is Saccharomyces cerevisiae • S. cerevisiae is an ideal candidate as it is able to tolerate and produce high concentrations of alcohol • S. cerevisiae is an unicellular eukaryotic fungus that reproduces by budding • S. cerevisiae cells are generally ellipsoidal in shape ranging from 5 to 10 μm at the large diameter and 1 to 7 μm at the small diameter • The yeast cell contains numerous organelles, all of them important for yeast functions
  • 51. YEAST AS CANDIDATE FOR ETHANOL PRODUCTION • Dextrin (starch) is converted to fermentable sugars (mostly glucose) by the enzyme α-amylase • Yeast grows and ferments glucose through pyruvic acid to ethanol with liberation of carbon dioxide • The metabolic state of the yeast is such that only anaerobic metabolisms of glucose takes place • But a small amount of oxygen is an absolute requirement of the yeast, because the small amounts of oxygen present in the medium are sufficient to ensure that the yeast cell can synthesise both the unsaturated fatty acids(a fatty acid whose carbon chain can absorb additional hydrogen atoms) and the sterols(any of a group of natural steroid alcohols derived from plants or animals; they are waxy insoluble substances), that it needs for cell membrane synthesis during growth
  • 52. THEORY OF METABOLISM Embden-Meyerhoff Pathway • This path utilizes 1 mol of glucose to yield 2 mol of pyruvate which are then decarboxylated to acetaldehyde and reduced to ethanol. • Two moles of ATP are generated from one mole of glucose in this process
  • 53. ENTNER-DOUDOROFF PATHWAY • The Entner - Doudoroff pathway is an additional means of glucose consumption in many bacteria. Glucose is phosphorylated and then oxidized to 6- phosphogluconate • At this point, dehydration occurs to form 2 keto - 3 - deoxy - 6 - phospogluconate (KDPG) which is then cleaved by KDPG - aldolase • The net yield is 2 mol of pyruvate formed from 1 mol of glucose and the generation of 1 mol of ATP
  • 54. MIXED ACID 2, 3-BUTANEDIOL FERMENTATION • Multiple end products may be produced by organisms which conduct mixed acid type fermentations such as the 'enteric' group of facultative anaerobic bacteria • It is a complex pathway Phosphoenol pyruvate produced in Embden-Meyerhoff pathway may be further broken down to such diverse products as ethanol formate, acetate, succinate, lactate, and 2,3 - butanediol • The basis of fermentation ethanol production is the specific chemical change under gone by the substrate, which is induced by an enzyme or microorganism
  • 55. Normal glycolysis performed by yeasts in sugar-containing mashes Enzymes involved in glycolysis HXT – Hexose Transporter HXK – Hexose Kinase GLK – GlucoKinase PGI – PhosphoGlucose Isomerase PFK – PhosphoFructose Kinase FBA – Fructose 1,6 Biphosphatase adolase TPI - Triose Phosphate Isomerase TDH – Triose Dehyrogenase PGK – PhosphoGlycerate Kinase PGM – GlyceroPhosphate Mutase ENO – Enolase PYK – Pyruvate Kinase PDC – Pyruvate DeCarboxylase ADH – Allcohol Dehyrogenase ATP - Adenosine Triphosphate ADP - Adenosine Diphosphate Embden-Meyerhoff Pathway
  • 56. • Nicotinamide adenine dinucleotide (NAD) is a coenzyme found in all living cells. The compound is a dinucleotide, because it consists of two nucleotides joined through their phosphate groups • One nucleotide contains an adenine base and the other nicotinamide. Nicotinamide adenine dinucleotide exists in two forms, an oxidized and reduced form abbreviated as NAD+ and NADH (NAD+H, for hydrogen)respectively • A cofactor is a non-protein chemical compound that is required for the protein's biological activity. These proteins are commonly enzymes, and cofactors can be considered "helper molecules" that assist in biochemical transformations • Cofactors can be subdivided into either one or more inorganic ions, or a complex organic or metalloorganic molecule called a coenzyme; most of which are derived from vitamins and from required organic nutrients in small amounts
  • 57. • Sugar enters the cell and most is immediately reacted upon by the enzymes, which convert glucose via the glycolytic pathway to pyruvate, which is then converted to carbon dioxide and acetaldehyde and then to ethanol by alcohol dehydrogenase. • In the process, one molecule of glucose is broken down into pyruvate: C6H12O6 → 2 CH3COCOO− + 2 H+ • During this reaction a size difference of two molecules of NAD+ to NADH and two ADP molecules converted to two ATP plus two water molecules happens. • Pyruvate is then converted to acetaldehyde and carbon dioxide (by pyruvate decarboxylase). Subsequently, the acetaldehyde is reduced to ethanol by the produced NADH (from previous glycolysis), which is returned to NAD+. CH3COCOO− + H+ → CH3CHO + CO2 CH3CHO + NADH → C2H5OH + NAD+
  • 58. • Ethanol leaves the cell by diffusion • Yeast cells produce a substrate level of ATP (the energy storage chemical of cells), which is the major source of energy for growth and metabolic processing in the cell • Yeast cell growth cannot happen, unless metabolic production of ATP occurs through glycolysis as ethanol is produced • During glycolytic pathway, one glucose molecule is converted into two ethanol molecules and two carbon dioxide molecules: • C6H12O6 → 2 C2H5OH + 2 CO2
  • 59. List of yeast strains, which are actually of primary interest to industrial operations in the fermentation of glucose into ethanol syn. Baker’s Yeast = synthetic Baker’s Yeast (here the yeast is cultured in synthetic media)
  • 60. HEAT PRODUCTION • Overall net heat production for all stages: 157 kJ/mole • Energy storage in ATP: 2 x 31 = 62 kJ • Overall heat can be produced: 157 + 62 = 219 kJ/mole
  • 61. NEW TECHNIQUES ON YEAST • High temperature yeast: 40 – 50º C Possible to combine saccharification and fermentation • Ethanol-tolerant yeast: 18-20% (v) EtOH Normal yeast: 10-12% (v) EtOH • Genetically engineered yeast: directly convert starch to EtOH
  • 62. NEW TECHNIQUES ON YEAST 1.Active Dry Yeast • A form of dry yeast in which the yeasts are not killed but made dormant through dehydration, and return to becoming active again when mixed with a warm liquid (about 105 to 115°F) or 40 to 46 c • Normally, yeast contains ~ 80% water • Under rapid vacuum drying at 50-60ºC, water content can be reduced to 5% • Active dry yeast has to be vacuum packed to keep it activity • Active dry yeast: 30 – 40 billion cells/g 2.Immobilized yeast fermentation • Yeast cells are immobilized during the fermentation process. • Cell system helped reduce fermentation times in a significant manner
  • 63. ADVANTAGES AND DRAWBACKS OF POTENTIAL ORGANISMS IN LIGNOCELLULOSIC-BASED BIOETHANOL FERMENTATION
  • 64.
  • 65.
  • 67. FORMATION OF INHIBITORS The above picture indicating main routes of formation of inhibitors. Furan aldehydes and aliphatic acids are carbohydrate degradation products, while lignin is the main source of phenolic compounds, as indicated by guaiacyl (4-hydroxy-3- methoxyphenyl) and syringyl (4-hydroxy-3,5-dimethoxyphenyl) moieties found in many phenolics While the contents of furan aldehydes and aliphatic acids are relatively easy to determine, the quantification and identification of phenolic compounds remain challenging The insert shows the variety of peaks representing phenolic compounds found in a hydrolysate of Norwegian spruce, as indicated by analysis using liquid chromatography-mass spectrometry (LC-MS)
  • 68. TECHNOLOGIES SHF: Separated Hydrolysis and Fermentation SSF: Simultaneous Saccharification and Fermentation SSCF: Simultaneous Saccharification and Cofermentation CBP: Consolidate Bioprocessing To reduce product inhibition and operating costs
  • 69. Temperature • Temperature control is necessary in order to ensure that yeasts are not killed in the process • Saccharomyces yeasts are rather tolerant to temperatures near 35°C in the early stages of growth • At high ethanol levels, every increased °C occurring in the fermentor above 27°C is a risk factor, because of reducing yeast activity, as well as because such temperatures increasingly favours the growth of heat- resistant Lactobacillus species YEAST STRESS IN FERMENTATION PROCESS
  • 70. Alarm levels of inhibitory chemicals that affect metabolism in yeast-catalysed fuel alcohol fermentations
  • 71. Organic acids • The two major organic acids that are detrimental to yeast metabolism are lactic and acetic acids • Both of them are end products of fermentation by bacteria (Lactobacillus spp.) and/or wild yeast • Losses in ethanol yield are directly correlated to contamination with lactic or acetic acid concentration Ions • Sodium was identified as a problem ion due to its use (as NaOH) as virtually the only cleaner/sanitiser employed in fuel alcohol plants • In combination with other stressful agents (e.g. temperature, organic acids, pH, etc), ions such as sodium can exert such stress, that ethanol production rates can be
  • 72. Mycotoxins • Any toxic substance produced by a fungus • The term 'mycotoxin' is usually reserved for the toxic chemical products produced by fungi that readily colonize crops • One mold species may produce many different mycotoxins, and the same mycotoxin may be produced by several species • Especially mycotoxins, like deoxynivalenol, a trichothecene mycotoxin is said to be inhibitory to yeast cells
  • 73. Phytic acid • Phytic acid (found in plants) contains bound phosphorus, which is not nutritionally available to yeast unless it is degraded to release inorganic phosphorus • The phytate molecule is known to be a chelator of positively charged ions, e.g. magnesium, calcium, zinc, iron and copper • But these ions are important for enzyme function and structure and therefore for yeast growth
  • 74. • Saccharomyces cerevisiae converts only hexose sugars such as glucose and is not able to co-ferment glucose and xylose. (Ho NWY et al., 1989) Natural ethanologenic yeast species such as • Pichia stipilis, • Pachysolen tannophilius, • Kluyveromyces marxianus (K. marxianus ) • Candida shehatate appeared to have promise in replacing S. cerevisiae in lignocellulosic-based ethanol fermentation. (Chen YCB.,2009).
  • 75. • Thermophilic anaerobic bacteria and yeasts such as Thermoanaerobacterium saccharolyticum, Thermoanaerobacter ethanolicus, Clostridium thermocellum and K. marxianus IMB3 for their potential to utilize a wide range of feedstocks at high temperatures above 65˚C • These thermophilic bacteria are able to ferment both hexose and pentose sugars in addition to their ability to produce cellulase enzymes and avoid the addition of commercial enzymes
  • 76. • Emerging technologies including SSCombF and CBP represent potential improvements as they reduce operation steps as well as chemical inhibitors and can be enhanced by lignin, energy-self-sustaining co-products. • These processes are typically associated with thermophilic and cellulolytic microorganisms including organisms such as Trichoderma reesei along with Phanerochaete chrysosporium, K. marxianus and Clostridium cellulolyticum with some of them possessing fermentative abilities in addition to their hydrolytic properties. • Companies such as DDCE (DuPont Danisco Cellulosic Ethanol) and Butalco prefer using genetically engineered conventional strains, S. cerevisiae and ethanologenic Zymomonas mobilis for their higher alcohol tolerance and yield
  • 77. • Theoretically, 1 ton of hexose (glucose or fructose) yields 511 kg of ethanol. However, practical efficiency of fermentation is about 92 percent of this yield • Lignocellulosic ethanol can reduce greenhouse gas emissions by around 90% when compared with fossil petroleum
  • 78. ETHANOL PRODUCTION IN INDIA 11 units in Uttar Pradesh -75 million liters 7 units in Tamil Nadu -62.5 million liters 8 units in Karnataka- 66.5 million liters 4 units in Andhra Pradesh-over 40 million liters • Similar steps have also be taken up by the cooperative sector units in Maharashtra, Punjab and UP. By the end of the year (2014) it is estimated that about 300 million liters capacity would have been created for the production of anhydrous ethanol

Editor's Notes

  1. The strong tendency of intra- and intermolecular hydrogen bonding in cellulose results in molecular aggregation to form microfibrils or a small fibril in the cytoplasm or wall of a cell, visible only under an electron microscope, and typically aggregated into coarser fibrils or structures.
  2. A chemical bond that involves sharing a pair of electrons between atoms in a molecule – covalent, robust – strong/rich
  3. Dry basis is an expression of the calculation in chemistry, chemical engineering and related subjects, in which the presence of water is ignored for the purposes of the calculation. Wet basis : Wet basis moisture content (designated MW in the text) is described by the percentage equivalent of the ratio of the weight of water (WW) to the total weight of the material (Wt). An aqueous solution containing 2 g of glucose and 2 g of fructose per 100 g of solution contains 2/100=2% glucose on a wet basis, but 2/4=50% glucose on a dry basis. If the solution had contained 2 g of glucose and 3 g of fructose, it would still have contained 2% glucose on a wet basis, but only 2/5=40% glucose on a dry basis.
  4. A covalent bond which bonded a carbohydrate molecule to another molecule is called as glycosidic bond
  5. Dextrins: Any of various polysaccharides obtained by hydrolysis of starch; a tasteless and odourless gummy substance that is used as a thickening agent and in adhesives and in dietary supplements Liquefaction : The conversion of a solid or a gas into a liquid
  6. Yeast - Growth conditions: Temperature: -5 – 38 oC pH
  7. Basic building block of linear polymer is cellobiose, a compound of two glucose molecules.
  8. An essential structural component of living cells and source of energy for animals; includes simple sugars with small molecules as well as macromolecular substances; are classified according to the number of monosaccharide groups they contain or CARBOHYDRATES or SUGAR - Saccharides
  9. Eukaryotic : Having cells with 'good' or membrane-bound nuclei
  10. unsaturated fatty acid : A fatty acid whose carbon chain can absorb additional hydrogen atoms Sterols : Any of a group of natural steroid alcohols derived from plants or animals; they are waxy insoluble substances
  11.    Yeast are commonly grown in the laboratory using two general types of media, rich media and synthetic media.  Rich media is formulated to supplies yeast with ample metabolites, including a nitrogen source and a carbon source, which can be varied.  Synthetic media can be formulated to be complete or selective and is more of a 'bare bones' type media, containing known types and amounts of carbon and nitrogen sources, essential minerals and vitamins as well as all or some of the necessary amino acids and nitrogenous bases, depending on the particular genetic background of the strain being used. 
  12. A form of dry yeast in which the yeasts are not killed but made dormant through dehydration, and return to becoming active again when mixed with a warm liquid (about 105° to 115°F). Or 40 to 46 degree celsius
  13. Yeast stress in fermentation process There are several stress agents, which can produce problems in the fermentation process.