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Cellulosic Ethanol
Jonathan Boyd
Introduction
 Ethanol is derived from a wide variety of plant materials
 Two main sources today are corn starch and sugarcane
 Cellulose is the material that gives the plant its structure
 Cellulose can not be used for food or feed
 Recent advances in technology make it a more viable option
What is Cellulose?
 General term used to describe hemicellulose and cellulose
 Comes from stalks, stems, and leaves of plants
 Makes up 60-90% of terrestrial biomass
 Can come from many sources including switch grass, prairie grass, woody
crops, and residential and forestry remains
Easiest material to make ethanol?
 Sugarcane is the simplest where yeast digests simple sugars and converts
them into ethanol
 In corn starch enzymes are needed to break down long glucose chains so that
the yeast can digest them
 Cellulose needs even more work to break down tightly held glucose chains
which are packed quite differently
How is cellulosic ethanol made?
 Two main steps: pretreatment and fermentation
 Pretreatment is used to break down the cellulose and hemicellulose
 Done with a physical step and chemical step and ending with hydrolysis
 Fermentation is where the yeast digests the sugars and produces ethanol just
as you would with any other material
What makes cellulosic ethanol difficult?
 Trying to take the structure of the plant strip it down and break it into small
glucose chains
 The glucose chains are tightly packed to help protect from disease
 Pretreatment is currently the most cost intensive part of production
 Scientists are looking for ways to reduce cost and for enzymes that will work
more effectively
Advantages to cellulosic ethanol
 Cellulose is very abundant
 It is not used as food or feed
 Significantly improves GHG emissions
 Depends on the composition of ethanol
 Berkely study estimates a 90% reduction in comparison to petroleum based
fuels
Project Liberty
 First commercial production cellulosic ethanol plant located in Emmetsburg,
Iowa
 Started production September 3, 2014
 Uses corn stover as the cellulosic material (cobs, leaves, husks, upper stalks)
 Estimate 20-25 million gallons of ethanol every year
Consolidated Bioprocessing (CBP)
 Mascoma is the company leading the way in CBP
 Developed specially formulated yeasts that also have necessary enzymes to
break down the sugars
 Their yeasts can also break down xylose which means better yield
 Using 11 enzymes allows them to achieve 90% hydrolysis yield
Cellic CTec3
 Enzyme produced by Novozymes
 Aids in the process of breaking down cellulose and hemicellulose
 Works 1.5 times better than the previous CTec2
 Allows you to use 1/5 the amount compared to competitors
Conclusion
 These advances in technology have greatly helped make it a more viable
option
 Ethanol is something people are already used to and something current
vehicles will run off of
 Only time will tell which technology becomes most prevalent

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Cellulosic ethanol

  • 2. Introduction  Ethanol is derived from a wide variety of plant materials  Two main sources today are corn starch and sugarcane  Cellulose is the material that gives the plant its structure  Cellulose can not be used for food or feed  Recent advances in technology make it a more viable option
  • 3. What is Cellulose?  General term used to describe hemicellulose and cellulose  Comes from stalks, stems, and leaves of plants  Makes up 60-90% of terrestrial biomass  Can come from many sources including switch grass, prairie grass, woody crops, and residential and forestry remains
  • 4. Easiest material to make ethanol?  Sugarcane is the simplest where yeast digests simple sugars and converts them into ethanol  In corn starch enzymes are needed to break down long glucose chains so that the yeast can digest them  Cellulose needs even more work to break down tightly held glucose chains which are packed quite differently
  • 5. How is cellulosic ethanol made?  Two main steps: pretreatment and fermentation  Pretreatment is used to break down the cellulose and hemicellulose  Done with a physical step and chemical step and ending with hydrolysis  Fermentation is where the yeast digests the sugars and produces ethanol just as you would with any other material
  • 6.
  • 7. What makes cellulosic ethanol difficult?  Trying to take the structure of the plant strip it down and break it into small glucose chains  The glucose chains are tightly packed to help protect from disease  Pretreatment is currently the most cost intensive part of production  Scientists are looking for ways to reduce cost and for enzymes that will work more effectively
  • 8. Advantages to cellulosic ethanol  Cellulose is very abundant  It is not used as food or feed  Significantly improves GHG emissions  Depends on the composition of ethanol  Berkely study estimates a 90% reduction in comparison to petroleum based fuels
  • 9. Project Liberty  First commercial production cellulosic ethanol plant located in Emmetsburg, Iowa  Started production September 3, 2014  Uses corn stover as the cellulosic material (cobs, leaves, husks, upper stalks)  Estimate 20-25 million gallons of ethanol every year
  • 10.
  • 11. Consolidated Bioprocessing (CBP)  Mascoma is the company leading the way in CBP  Developed specially formulated yeasts that also have necessary enzymes to break down the sugars  Their yeasts can also break down xylose which means better yield  Using 11 enzymes allows them to achieve 90% hydrolysis yield
  • 12.
  • 13. Cellic CTec3  Enzyme produced by Novozymes  Aids in the process of breaking down cellulose and hemicellulose  Works 1.5 times better than the previous CTec2  Allows you to use 1/5 the amount compared to competitors
  • 14. Conclusion  These advances in technology have greatly helped make it a more viable option  Ethanol is something people are already used to and something current vehicles will run off of  Only time will tell which technology becomes most prevalent