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Steam turbine governing
Steam turbine governing is the procedure of controlling the
flow rate of steam into a steam turbine so as to maintain its
speed of rotation as constant. The variation in load during the
operation of a steam turbine can have a significant impact on
its performance. In a practical situation the load frequently
varies from the designed or economic load and thus there
always exists a considerable deviation from the desired
performance of the turbine. The primary objective in the
steam turbine operation is to maintain a constant speed of
rotation irrespective of the varying load. This can be achieved
by means of governing in a steam turbine.
The principal methods used for governing are described
below.
Turbine Governing
 The steam flow through the control valve is
proportional to the valve opening in the operating
range. So when valve position changes, turbine
steam flow changes and turbine power output
also changes proportionally. Thus governing
system changes the turbine mechanical
power output. In no load unsynchronized
condition, all the power is used to accelerate
the rotor only (after meeting rotational losses) and
hence the speed changes. The rate of speed
change is governed by the inertia of the entire
rotor system. In the grid connected condition, only
power pumpedinto the system changes when
Throttle governing
In throttle governing the pressure of steam is reduced at the turbine entry thereby
decreasing the availability of energy. In this method steam is allowed to pass through
a restricted passage thereby reducing its pressure across the governing valve. The
flow rate is controlled using a partially opened steam stop valve. The reduction in
pressure leads to a throttling process in which the enthalpy of steam remains
constant. Throttle governing – small turbines
Low initial cost and simple mechanism
makes throttle governing the most apt
method for small steam turbines. The
mechanism is illustrated in figure 1. The
valve is actuated by using a centrifugal
governor which consists of flying balls
attached to the arm of the sleeve. A geared
mechanism connects the turbine shaft to the
rotating shaft on which the sleeve
reciprocates axially. With a reduction in the
load the turbine shaft speed increases and
brings about the movement of the flying balls
away from the sleeve axis. This result in an
axial movement of the sleeve followed by the
activation of a lever, which in turn actuates
the main stop valve to a partially openedfigure 1- Throttle
Throttle governing
Throttle governing – big turbines
In larger steam turbines an oil operated servo mechanism is used in
order to enhance the lever sensitivity. The use of a relay system
magnifies the small deflections of the lever connected to the governor
sleeve. The differential lever is connected at both the ends to the
governor sleeve and the throttle valve spindle respectively. The pilot
valves spindle is also connected to the same lever at some
intermediate position. Both the pilot valves cover one port each in the
oil chamber. The outlets of the oil chamber are connected to an oil drain
tank through pipes. The decrease in load during operation of the turbine
will bring about increase in the shaft speed thereby lifting the governor
sleeve. Deflection occurs in the lever and due to this the pilot valve
spindle raises up opening the upper port for oil entry and lower port for
oil exit. Pressurized oil from the oil tank enters the cylinder and pushes
the relay piston downwards. As the relay piston moves the throttle valve
spindle attached to it also descends and partially closes the valve. Thus
the steam flow rates can be controlled. When the load on the turbine
increases the deflections in the lever are such that the lower port is
opened for oil entry and upper port for oil exit. The relay piston moves
upwards and the throttle valve spindle ascend upwards opening the
valve. The variation of the steam consumption rate ṁ (kg/h) with the
turbine load during throttle governing is linear.
Nozzle Governing
The actuation of individual valve
closes the corresponding set of
nozzle thereby controlling the flow
rate. In actual turbine, nozzle
governing is applied only to the first
stage whereas the subsequent
stages remain unaffected. Since no
regulation to the pressure is
applied, the advantage of this
method lies in the exploitation of full
boiler pressure and temperature.
Figure 2 shows the mechanism of
nozzle governing applied to steam
turbines. As shown in the figure the
three sets of nozzles are controlled
In nozzle governing the flow rate of steam is regulated by opening and
shutting of sets of nozzles rather than regulating its pressure. In this
method groups of two, three or more nozzles form a set and each set is
controlled by a separate valve. The actuation of individual valve closes
the corresponding set of nozzle thereby controlling the flow rate.
Figure 2 : Nozzle governing
By pass governing
Occasionally the turbine is overloaded for short durations. During such
operation, bypass valves are opened and fresh steam is introduced into
the later stages of the turbine. This generates more energy to satisfy the
increased load. The schematic of bypass governing is as shown in
figure3.
Figure3 : Bypass governing
Combination governing
Combination governing employs usage of any two of
the above mentioned methods of governing.
Generally bypass and nozzle governing are used
simultaneously to match the load on turbine as shown
in figure 3.
 ELECTRO HYDRAULIC GOVERNING SYSTEM
 Basically the controls can be described as i) speed control when the
machine is not connected to the grid or in isolation and ii) load
control when the machine is connected to the grid. The governing
system has three functional parts: i) sensing part ii) processing part
and iii)amplification. These functions are realized using a set of
electronic, hydraulic and mechanical elements, in the electro-
hydraulic governor (EHG)
 When the turbine generator unit is being started, governing system c
ontrols the speed precisely by regulating the steam flow. Once the
unit is synchronized to the power system grid, same control system
is used to load the machine. As the connected system has very large
inertia (‘infinite bus’), one machine cannot change the frequency of
the grid. But it can participate in the power system frequency
regulation as part of a group of generators that aroused for automatic
load frequency control. (ALFC).As shown in the block diagram, the
valve opening changes either by changing the reference setting or by
the change in speed (or frequency).

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steam turbine govering system

  • 1. Steam turbine governing Steam turbine governing is the procedure of controlling the flow rate of steam into a steam turbine so as to maintain its speed of rotation as constant. The variation in load during the operation of a steam turbine can have a significant impact on its performance. In a practical situation the load frequently varies from the designed or economic load and thus there always exists a considerable deviation from the desired performance of the turbine. The primary objective in the steam turbine operation is to maintain a constant speed of rotation irrespective of the varying load. This can be achieved by means of governing in a steam turbine. The principal methods used for governing are described below.
  • 2. Turbine Governing  The steam flow through the control valve is proportional to the valve opening in the operating range. So when valve position changes, turbine steam flow changes and turbine power output also changes proportionally. Thus governing system changes the turbine mechanical power output. In no load unsynchronized condition, all the power is used to accelerate the rotor only (after meeting rotational losses) and hence the speed changes. The rate of speed change is governed by the inertia of the entire rotor system. In the grid connected condition, only power pumpedinto the system changes when
  • 3. Throttle governing In throttle governing the pressure of steam is reduced at the turbine entry thereby decreasing the availability of energy. In this method steam is allowed to pass through a restricted passage thereby reducing its pressure across the governing valve. The flow rate is controlled using a partially opened steam stop valve. The reduction in pressure leads to a throttling process in which the enthalpy of steam remains constant. Throttle governing – small turbines Low initial cost and simple mechanism makes throttle governing the most apt method for small steam turbines. The mechanism is illustrated in figure 1. The valve is actuated by using a centrifugal governor which consists of flying balls attached to the arm of the sleeve. A geared mechanism connects the turbine shaft to the rotating shaft on which the sleeve reciprocates axially. With a reduction in the load the turbine shaft speed increases and brings about the movement of the flying balls away from the sleeve axis. This result in an axial movement of the sleeve followed by the activation of a lever, which in turn actuates the main stop valve to a partially openedfigure 1- Throttle
  • 4. Throttle governing Throttle governing – big turbines In larger steam turbines an oil operated servo mechanism is used in order to enhance the lever sensitivity. The use of a relay system magnifies the small deflections of the lever connected to the governor sleeve. The differential lever is connected at both the ends to the governor sleeve and the throttle valve spindle respectively. The pilot valves spindle is also connected to the same lever at some intermediate position. Both the pilot valves cover one port each in the oil chamber. The outlets of the oil chamber are connected to an oil drain tank through pipes. The decrease in load during operation of the turbine will bring about increase in the shaft speed thereby lifting the governor sleeve. Deflection occurs in the lever and due to this the pilot valve spindle raises up opening the upper port for oil entry and lower port for oil exit. Pressurized oil from the oil tank enters the cylinder and pushes the relay piston downwards. As the relay piston moves the throttle valve spindle attached to it also descends and partially closes the valve. Thus the steam flow rates can be controlled. When the load on the turbine increases the deflections in the lever are such that the lower port is opened for oil entry and upper port for oil exit. The relay piston moves upwards and the throttle valve spindle ascend upwards opening the valve. The variation of the steam consumption rate ṁ (kg/h) with the turbine load during throttle governing is linear.
  • 5. Nozzle Governing The actuation of individual valve closes the corresponding set of nozzle thereby controlling the flow rate. In actual turbine, nozzle governing is applied only to the first stage whereas the subsequent stages remain unaffected. Since no regulation to the pressure is applied, the advantage of this method lies in the exploitation of full boiler pressure and temperature. Figure 2 shows the mechanism of nozzle governing applied to steam turbines. As shown in the figure the three sets of nozzles are controlled In nozzle governing the flow rate of steam is regulated by opening and shutting of sets of nozzles rather than regulating its pressure. In this method groups of two, three or more nozzles form a set and each set is controlled by a separate valve. The actuation of individual valve closes the corresponding set of nozzle thereby controlling the flow rate. Figure 2 : Nozzle governing
  • 6. By pass governing Occasionally the turbine is overloaded for short durations. During such operation, bypass valves are opened and fresh steam is introduced into the later stages of the turbine. This generates more energy to satisfy the increased load. The schematic of bypass governing is as shown in figure3. Figure3 : Bypass governing
  • 7. Combination governing Combination governing employs usage of any two of the above mentioned methods of governing. Generally bypass and nozzle governing are used simultaneously to match the load on turbine as shown in figure 3.
  • 8.  ELECTRO HYDRAULIC GOVERNING SYSTEM  Basically the controls can be described as i) speed control when the machine is not connected to the grid or in isolation and ii) load control when the machine is connected to the grid. The governing system has three functional parts: i) sensing part ii) processing part and iii)amplification. These functions are realized using a set of electronic, hydraulic and mechanical elements, in the electro- hydraulic governor (EHG)  When the turbine generator unit is being started, governing system c ontrols the speed precisely by regulating the steam flow. Once the unit is synchronized to the power system grid, same control system is used to load the machine. As the connected system has very large inertia (‘infinite bus’), one machine cannot change the frequency of the grid. But it can participate in the power system frequency regulation as part of a group of generators that aroused for automatic load frequency control. (ALFC).As shown in the block diagram, the valve opening changes either by changing the reference setting or by the change in speed (or frequency).