The torque converter uses hydraulic principles to transmit power smoothly between a driving member and a driven member. It contains a pump, turbine, and adjustable guide vanes within a housing filled with hydraulic fluid. Mechanical energy from the motor is converted to hydraulic energy by the pump and back to mechanical energy by the turbine to drive the output shaft. Adjusting the guide vanes regulates the fluid flow and allows the torque converter to adapt the output speed and torque automatically based on the load.
Procedure for Inspection Pistons and Cylinder Liners Erkut Denizci
This cylinder liner and piston condition monitoring procedure holds guidelines for inspections, and trouble shooting. It has been prepared in order to give engineers with limited experience a better understanding of what they are observing and how they should interpret what they observe.
Many of the examples may be considered superfluous by experienced engineers, nevertheless, every piece of information is useful for everyone.
This guideline provides technical, safety and health instructions for safely conducting “Inspection through Scavenge Ports” tasks being conducted onboard. This guideline does not and can not cover every possible unique condition, hazard or situation that may arise during subject tasks. This site specific, product specific hazards and situations must be addressed by senior engineers using the appropriate principles and considerations.
theoretical valve timing diagram of two stroke engine
theoretical valve timing diagram of four stroke engine
actual valve timing diagram of two stroke diesel engine
actual valve timing diagram of four stroke diesel engine
Procedure for Inspection Pistons and Cylinder Liners Erkut Denizci
This cylinder liner and piston condition monitoring procedure holds guidelines for inspections, and trouble shooting. It has been prepared in order to give engineers with limited experience a better understanding of what they are observing and how they should interpret what they observe.
Many of the examples may be considered superfluous by experienced engineers, nevertheless, every piece of information is useful for everyone.
This guideline provides technical, safety and health instructions for safely conducting “Inspection through Scavenge Ports” tasks being conducted onboard. This guideline does not and can not cover every possible unique condition, hazard or situation that may arise during subject tasks. This site specific, product specific hazards and situations must be addressed by senior engineers using the appropriate principles and considerations.
theoretical valve timing diagram of two stroke engine
theoretical valve timing diagram of four stroke engine
actual valve timing diagram of two stroke diesel engine
actual valve timing diagram of four stroke diesel engine
it is a ppt on koenigsegg camless valves which are new inventions in ic engine here its principle and working have been explaned.and also working of conventional engine habe been explained.
The explosion hazard in urea process (1)Prem Baboo
In Urea plant passivation air is used in reactor, stripper and downstream of the all equipments. The reactor liner material used Titanium, Zirconium, SS 316L (urea grade), 2RE-69 and duplex material .except Titanium and Zirconium all stainless steel required more passivation air. In CO2 some quantity of Hydrogen is present about 0.14% to 0.2% . The passivation oxygen and Hydrogen makes explosive mixture. To avoid a fire or explosion in a process vessel is to introduce inert (noncombustible) gases in such a way that there is never a mixture with a combustible concentration in exit of MP vent. Mixtures of fuel, oxygen, and inert gases are not combustible over the entire range of composition. In CO2 stripping process the HP scrubber is the risky vessel and this vessel consisting blanketing sphere, Heat exchanger part and a scrubbing part. With help of triangular diagram that shows the shape of the combustible/noncombustible regions for a typical gaseous mixture of fuel, oxygen, and inert at specified temperature and pressure. Present article how to avoid that combustible rang and how to tackle that gases in CO2 & ammonia stripping process.
Over the past two decades, the ammonia and urea industry have witnessed spectacular metallurgical developments for process equipment. For example, stainless steels, modified with special materials, can improve high temperature creep rupture resistance. Using duplex stainless steels and modern corrosion abatement techniques are other methods that improve plant-operating performance.
Ever since the declaration of 100% neem coated urea by India Government, the number of neem trees is increasing continuously in India Neem coated urea requires neem oil, more urea more oil and trees also required more. When it comes to oil, neem plants are rather promising. Probably no other plant yields as many exploitable by-products and benefits. Earlier, 100% Neem Coated Urea was made mandatory in 2015.
Prills /granular urea are not only costly for the producer but may be harmful to humans and the environment. Furthermore, nano Urea may also be used for enhancing abiotic stress tolerance. Nano-Urea prevents environmental pollution and improves physiological traits of wheat grown under drought stress conditions. The nano urea consist of higher surface area because lesser in size of the nano particle and have high reactivity, solubility in water. Nano Urea are the important tools in agriculture to improve crop efficiency, yield and quality parameters with increase nutrient use efficiency, reduce wastage of fertilizers and cost of cultivation. Nano-urea is very effective for precise nutrient management in precision agriculture with matching the crop growth stage for nutrient and may provide nutrient throughout the crop growth period. Nano-Urea increase crop growth up to optimum concentrations further increase in concentration may inhibit the crop growth due to the toxicity of nutrient. Nano-Urea provide more surface area for different metabolic reactions in the plant which increase rate of photosynthesis and produce more dry matter and yield of the crop. It is also prevent plant from different biotic and abiotic stress.
Installation of S-50 ammonia synthesis converter along with waste heat boiler in downstream of existing S-200 ammonia synthesis converter is one of the major schemes of Energy Saving Project of Ammonia plant. The energy saving reported 0.18 G.Cal/T of Ammonia. Several ammonia plants have installed an additional ammonia synthesis converter in combination with a HP steam waste heat boiler, downstream of the existing ammonia converter. The result is increased conversion per pass, reduced compression requirements due to the smaller recycle gas stream, and improved waste heat recovery. Among the methodologies aimed at finding energy saving opportunities, pinch analysis linked to power and steam modeling has proved to be a powerful way for determining projects to improve the overall energy efficiency of industrial sites. This procedure has been applied successfully in many industrial facilities, allowing optimal energy recovery in the process and hence reduction of fuel consumption.
Super conversion in urea reactors with super cup high efficiency traysPrem Baboo
In Urea Conversion gas/liquid mixing in urea reactor with application of high efficiency trays homogeneous and heterogeneous phases’ iquilibria and kinetics is very important. The efficiency of Urea Reactors can be improved by the application of the latest generation of internals .Generally Fluid dynamics phenomenon are created by the concurrent gas liquid flow through the simple perforated trays which generates irregular bubbles now this problem has been solved by new generation high efficiency device super cup patented by M/S. Saipem. Present article intended how conversion increases by super cup with geometry of the shape of super cup etc. The increase in the efficiency has permitted direct benefits to the overall production and energy of the units, thus allowing lower energy consumption and a reduced environmental impact emission of greenhouse gases. The Super Cups can be applied to design a new generation of urea reactors as well as to improve the performance of existing equipment in a revamp design.
In the plant, ammonia is produced from synthesis gas containing hydrogen and nitrogen in the ratio of approximately 3:1. Besides these components, the synthesis gas contains inert gases such as argon and methane to a limited extent. The source of H2 is demineralized water and the hydrocarbons in the natural gas. The source of N2 is the atmospheric air. The source of CO2 is the hydrocarbons in the natural gas feed. Product ammonia and CO2 is sent to urea plant. The present article intended the description of ammonia plant for natural gas based plants and the possible material balance of some section.
Sweet and sour experience of commissioning 1Prem Baboo
The paper describes a successful of plant start-up despite the pandemic difficulties and introduces a set of first considerations about the possible future application of available digital technologies for remote and distributed control system from central control room commissioning of complex Dangote Fertilizer Plants. The numbers of problem were faced during commissioning stage ultimately the 17th march 2021 was the historical date for achieved plant production of line-1 plant .The major problem was pandemic due to which scarcity of staff availability. However numbers of problems faced in Ammonia and urea plants. About 4 time’s unsuccessful attempt were done and finally we got historical success. In this paper we described the failure attempt and types of problems faced in ammonia and urea plants and each time problems were differ from previous.
How to improve safety and reliability of the high pressure section of urea pl...Prem Baboo
This paper elaborates the most critical safety hazards: Ruptures and toxic ammonia leaks. The paper also provides the Top 10 prevention and mitigation measures. To minimize / avoid that incidents do repeat, we recommend to make use of the Center for Chemical Process Safety: Risk Based Process Safety Management approach. Pay proper attention to avoid ruptures, to handle leaks and to apply the right and state-of-the-art leak detection systems.
Experience of material in fertilizers industriesPrem Baboo
Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty 2 RE-69 materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study Material in urea plant in different vessels and equipment design. In Primary reformer numbers of materials are modified such as micro alloy are also used in tubes.
This book covers design of high Pressure equipment and developments, Process flow diagram of different section of Ammonia, Urea and others fertilizers .Fundamentals of ammonia urea plant trouble shooting risk assessment corrosion in different vessels and remedies. This book is useful for Engineers and Sr. Managers for plant commissioning and trouble shooting and Engineering Students. This book contains about 51 tables and 144 useful diagram and chart graphics etc. Detail description of ammonia/CO2 stripping process and new developments. Design Parameters of High pressure vessel and comparison. Study of corrosion for various equipments and control. How to control corrosion by changing of equipments material.
High pressure vessel_leakage_in_urea_plants (1)Prem Baboo
In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages.
High pressure vessel leakage in urea plantsPrem Baboo
In urea plant ammonium carbamate solution is very corrosive; all metals have corrosion problems with ammonium carbamate and the corrosion problems increase with temperature, a ten degree Celsius rise in temperature doubles the corrosion rate to the point where the duplex steel is no longer acceptable. The material plays a very important role in Urea plants. The space between the reactor liner and the shell is most often empty and employs various methods of detecting a leak ranging from conductivity measurements. Vacuum leak detection system, pressure leak detection system etc. Titanium, SS316L (urea grade), 2 RE-69 etc.) Over the years that can resist ammonium carbamate corrosion. Materials plays very important role in any industry. Selection of material is vital at design stage itself ,Wrong selection of material may lead to catastrophic failures and outage of plants & even loss of Human lives, Right selection of material leads to long life of plant. In the latest plants specialty duplex materials are used for liner. The actual reactor has been constructed using a variety of materials, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Zirconium, Vessel inside a protective liner. This paper intended study of number of leakage in the HP loop vessels, e.g. Reactor, Stripper, Carbamate condenser etc. How to detect leakage and troubleshooting during detection and attending the leakages.
If the material of liner changed with 2RE 69 or Duplex material instead of SS316(urea grade), then passivation air can be reduced, resulting the energy saving because the inerts vented from M.P section and loss of ammonia and problem of pollution. To enhance capacity and energy of the existing plant the internals like vortex mixture and HET may be changed the capacity may increase up to 10-15%.HET, you can changed with super cup.The CO2 and feed top of the vortex mixture nozzle and Ammonia plus carbamate feed from side of the vortex mixture. In the mixing area the initial dispersion of gas and formation of liquid – gas mixture are performed.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
NO1 Uk best vashikaran specialist in delhi vashikaran baba near me online vas...Amil Baba Dawood bangali
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Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
1. TORQUE CONVERTER OPERATION
Presented By
Prem Baboo
Sr. Manager(Prod)
Plant’s & Equipment's Designer
National fertilizers Ltd. India,
An Experts for www.ureaknowhow.com
Fellow of Institution of Engineers, India
2. VOITH TORQUE CONVERTER
The hydrodynamic torque converter is provided for step less speed/torque
transmission.
TURBINE WHEEL
ADJUSTABKE GUIDE BLADES
PUMP IMPELLER
INPUT AND OUT PUT SHAFT
ADJUSTMENT MECHANISM
The heart of Voith’s hydrodynamic torque converter is its hydraulic circuit;
consisting of a pump, turbine, and a guide wheel with adjustable guide
vanes (see picture above right). This is combined in a common housing
filled with hydraulic oil. The mechanical energy of the motor is converted
into hydraulic energy through the pump wheel. In the turbine wheel the
same hydraulic energy is converted back into mechanical energy and
transmitted to the gas turbine / generator shaft. The
4. adjustable vanes of the guide wheel
regulate the mass flow in the circuit. At
closed guide vanes (small mass flow) the
power transmission is at its minimum.
With the guide vanes completely open
(large mass flow), the power
transmission is at its max imum.
Commonly, a constant speed driver such
as an induction motor or a diesel engine
drives the pump wheel (input shaft of the
torque converter)
5. Because of the change in mass flow (due
to the adjustable guide vanes) the
turbine wheels’ speed is variable and can
be adjusted to match the various
operating points of the turbine. At low
speed, the turbine develops its highest
torque. With increasing turbine speed,
output torque decreases
6. The input shaft is connected with the pump
impeller. The output shaft is connected with the
turbine wheel. Both converter shaft are supported
by antifriction bearings. The input shafts are sealed
using shaft seal rings. The guide vane adjustable
mechanism is actuated via the control piston. In
this position, two servo pistons follow(hydraulic
follower control). The servo pistons are moved by
pressure oil supplied by the gear pump and
adjustable of the blades is made by the two piston
rods via the fork, the regulation ring and adjustable
leaver. By this control combination, the guide vanes
are moved to 0% or 100 % guide vane position
department on the converter operating state.
7. The pump impeller, the guide wheel and the
turbine wheel form the oil-filled circuit together
with the converter shell.
A gear pump is installed in the torque converter
which is driven directly and connected with the
input shaft.
The housing of torque converter supports the
internal parts controlling the oil supply and oil
discharge.
In addition the converter housing is used as oil
tank.
8. OPERATION- TORQUE CONVERTER
The hydrodynamic torque converter is provided for
steeples speed/torque transmission (multiplication)
between motor & driven machine. The pump impeller
absorbs the mechanical energy of driving machine(motor)
with the 3rd power of input speed(n3). The turbine wheel
converts the kinetic energy existing in the fluid mass back
to mechanical energy. The guide wheel absorb the
differential torque between pump impeller and turbine
wheel which results in a torque multiplication. The guide
vanes of the second guide wheel are adjustable and effect a
change of the flow direction. The inside diameter between
the guide vanes, relative to the value in the design point, is
provided as "relative guide vane position”(in %) to
describe the operating behavior.
9. Dependent on the guide vane position between 0%
and 100 %, a corresponding torque is transmitted
via the turbine wheel as a function of the output
speed. the pump impeller and the turbine wheel
rotate in the same direction. There is no mechanical
connection between the pump impeller, turbine
wheel and guide wheel. Torque transmission is load
independent, i.e. the torque produced in the turbine
wheel has its max. point during standstill of the
output shaft since reversal of fluid is maximum here,
and decreases with increasing speed. Thus the
torque converter adapts sleeplessly and
automatically to the resistance occurring
10.
11.
12.
13.
14.
15. OIL CIRCUIT
The housing is provided as oil tank The same oil is used as
working oil, control oil, lube oil and cooling oil. The torque
converter is supplied with working oil by gear pump
installed inside.
WORKING OIL CIRCUIT
The gear pump supplies the working oil directly into the
working chamber of the torque converter. For heat
dissipation, a certain quantity of working oil flows from
the closed circuit of the working chamber through the
working oil orifice plate , the heat exchanger and the
bypass oil filter back to the torque converter. The
converter pressure in the flow to the working oil outlet
must be approx. 5 bar. The converter pressure is
determined as a function of working oil orifice plate bore.
16. CONTROL OIL
A gear pump pinion supplies the adjustment
mechanism with control oil. The oil pressure of this
circuit is provided by a pressure relief valve. The
control oil pressure is limited to 15 bar via the
pressure relief valve.
LUBE OIL CIRCUIT
All antifriction bearings are surrounded by the
torque converter working oil. A separate
lubrication of the bearings is not necessary
during operation of the converter.
17. GUIDE VANE ADJUSTMENT
The guide vane adjustment enables a continuous change of the
power transmission. This means that a speed adaptation is possible
for any drive of driven machine whereas the load dependency
remains unchanged.
PNEUMATIC LEVER ACTUATOR
The pneumatic actuator with lever acts on the servo piston via the
control piston. The control piston moves in the piston rod which
runs in the mechanically connected with the regulating ring. The
guide vanes are adjusted with existing control oil pressure. A pinion
on the gear pump supplies the servo unit with control oil through the
ducts in the control piston and the position of the piston rod to the
corresponding cylinder. The two servo cylinders are connected by oil
ducts in the housing. The control piston adjust the position of the
vanes guide wheel via the regulating ring until the servo piston is no
longer supplied with oil due to the position of the piston rod .
18. DESCRIPTION FREQUENCY OF
MAINTENANCE
Crankcase Inspection Two Year
MPI of Crankshaft / Connecting Rod Two Year
Main Bearing Replacement 40000 hrs.
Tandem Valves & it’s ‘O’ Rings Replacement
3000 hrs.
Torque Convertor Inspection Two year
Valve Block Inspection 3000 hrs
Gear Box High Speed Shaft Seal Inboard Two Year
Torque Converter Shaft Seal Outboard
Two Year