Process Control 
What is Process Control ? 
- Process control is the use of computers or 
microprocessors to control a process. 
 Process control is used in oil refining, chemical 
processing, car manufacturing, and 
temperature control, as well as the food and 
beverage industries.
There are three types of process control :- 
1) Batch process control. This is used in processes 
where specific amounts of raw materials are 
combined together and mixed for a certain length of 
time. An example is the manufacturing of food 
products such as pre-packaged meals. The 
ingredients are measured into a large vessel and 
mixed together for a certain amount of time. They 
are then heated to cook them. The amount of each 
ingredient that is added is controlled by computer, as 
is the length of time for each stage and the 
temperature. Batch processes are generally used to 
produce relatively small amount of product per year.
Example of Batch Control System 
Manufacturing of food products
2) Continuous process control. Often, a 
physical system is represented through variables 
that are smooth and uninterrupted in time. The 
control of the water temperature in a heating 
jacket, for example, is an example of continuous 
process control. Some important continuous 
processes are the production of fuels, chemicals 
and plastics. Continuous processes in 
manufacturing are used to produce very large 
quantities of product per year (millions to 
billions of pounds).
Example of control system of 
a continuous stirred-tank reactor.
3) Discrete process control. This is when 
specific items are produced. Found in 
many manufacturing, motion and 
packaging applications. Robotic assembly, 
such as that found in automotive 
production, can be characterized as 
discrete process control. Most discrete 
manufacturing involves the production of 
discrete pieces of product, such as metal 
stamping.
Discrete process control such as the wheel 
fitter
Process Control

Process Control

  • 2.
    Process Control Whatis Process Control ? - Process control is the use of computers or microprocessors to control a process.  Process control is used in oil refining, chemical processing, car manufacturing, and temperature control, as well as the food and beverage industries.
  • 3.
    There are threetypes of process control :- 1) Batch process control. This is used in processes where specific amounts of raw materials are combined together and mixed for a certain length of time. An example is the manufacturing of food products such as pre-packaged meals. The ingredients are measured into a large vessel and mixed together for a certain amount of time. They are then heated to cook them. The amount of each ingredient that is added is controlled by computer, as is the length of time for each stage and the temperature. Batch processes are generally used to produce relatively small amount of product per year.
  • 4.
    Example of BatchControl System Manufacturing of food products
  • 5.
    2) Continuous processcontrol. Often, a physical system is represented through variables that are smooth and uninterrupted in time. The control of the water temperature in a heating jacket, for example, is an example of continuous process control. Some important continuous processes are the production of fuels, chemicals and plastics. Continuous processes in manufacturing are used to produce very large quantities of product per year (millions to billions of pounds).
  • 6.
    Example of controlsystem of a continuous stirred-tank reactor.
  • 7.
    3) Discrete processcontrol. This is when specific items are produced. Found in many manufacturing, motion and packaging applications. Robotic assembly, such as that found in automotive production, can be characterized as discrete process control. Most discrete manufacturing involves the production of discrete pieces of product, such as metal stamping.
  • 8.
    Discrete process controlsuch as the wheel fitter