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NAUSHEEN KHAN
What is M.R.P.?
 A computer-based production planning and
inventory control system.
 It is a material control system that attempts to
keep adequate inventory levels.
 It is to assure that required materials are available
when needed.
MRP is the part of ERP that
deals specifically with the
control and management of
manufacturing inventories and
the products produced by those
inventories.
Reducing waste
Floor control and scheduling.
Forecasting
FORECASTING
• One of the primary functions of MRP.
• This requires manufacturing activities, such as
1. Inventory levels.
2. Production schedule.
3. Customer demand.
• Then forecasts the level at which inventory should be
purchased and manufactured.
REDUCING WASTE
• Reducing the amount of unused materials or products
• The system combines data from current production
levels and customer demand.
• To determine the optimum level of materials and
finished products.
FLOOR CONTROL AND SCHEDULING
• The same data used by MRP to forecast materials and
reduce waste.
• Can also be used to manage and maintain shop floor
control and manufacturing scheduling.
• If adjustments need to be made the MRP system can
automatically make those changes
RABIYA JAMSHAID
MRP INPUT PROCESS OUTPUT:
MRP processing computes net requirements.
 MRP first determines gross material requirement.
 Then subtracts inventory on hand from GRM.
 Planned orders.
 Order releases.
 Changes.
Performance control reports.
Planning reports.
Exception reports.
NUZHAT FATIMA
"Manufacturing organizations, whatever their
products, face the same daily practical problem -
that customers want products to be available in a
shorter time than it takes to make them. This
means that some level of planning is required."
• Reduced per unit cost of production.
• Low inventory levels.
• Better response to market demand.
• Better customer service.
• Improvement in capacity allocation and planning
• High costs and technical complexities.
• Installation of necessary equipment(computer).
• Planning and implementing.
• Data entry and file maintenance.
SYEDA UMBER REHAN
An Example to Understand MRP:
Strings
Wooden peg
Wooden sides
Cardboard boxes
material requirement planning
material requirement planning

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material requirement planning

  • 1.
  • 3.
  • 4.
  • 5. What is M.R.P.?  A computer-based production planning and inventory control system.  It is a material control system that attempts to keep adequate inventory levels.  It is to assure that required materials are available when needed.
  • 6. MRP is the part of ERP that deals specifically with the control and management of manufacturing inventories and the products produced by those inventories.
  • 7. Reducing waste Floor control and scheduling. Forecasting
  • 8. FORECASTING • One of the primary functions of MRP. • This requires manufacturing activities, such as 1. Inventory levels. 2. Production schedule. 3. Customer demand. • Then forecasts the level at which inventory should be purchased and manufactured.
  • 9. REDUCING WASTE • Reducing the amount of unused materials or products • The system combines data from current production levels and customer demand. • To determine the optimum level of materials and finished products.
  • 10. FLOOR CONTROL AND SCHEDULING • The same data used by MRP to forecast materials and reduce waste. • Can also be used to manage and maintain shop floor control and manufacturing scheduling. • If adjustments need to be made the MRP system can automatically make those changes
  • 12. MRP INPUT PROCESS OUTPUT:
  • 13.
  • 14. MRP processing computes net requirements.  MRP first determines gross material requirement.  Then subtracts inventory on hand from GRM.
  • 15.  Planned orders.  Order releases.  Changes.
  • 16. Performance control reports. Planning reports. Exception reports.
  • 18. "Manufacturing organizations, whatever their products, face the same daily practical problem - that customers want products to be available in a shorter time than it takes to make them. This means that some level of planning is required."
  • 19. • Reduced per unit cost of production. • Low inventory levels. • Better response to market demand. • Better customer service. • Improvement in capacity allocation and planning
  • 20. • High costs and technical complexities. • Installation of necessary equipment(computer). • Planning and implementing. • Data entry and file maintenance.
  • 22. An Example to Understand MRP: