The document discusses various machining operations like shaper operations, drilling, boring, milling and gear cutting. It describes the working, parts, types, specifications and operations of shaper, drilling machine, boring machine and milling machine. It also explains gear generation processes like gear shaping, planning and hobbing as well as gear finishing processes like shaving, rolling, burnishing, lapping and honing.
The presentation gives you information about various manufacturing methods of gears and information about milling machine, milling cutters, & dividing head.
The presentation gives you information about various manufacturing methods of gears and information about milling machine, milling cutters, & dividing head.
Shaper - Types of operations. Drilling, reaming, boring, Tapping. Milling operations-types of milling cutter. Gear cutting – forming and generation principle and construction of gear milling, hobbing and gear shaping processes –finishing of gears.
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The drilling machine is an imporatant part of engineering specially fo machines.
the dilling machine is taken in use for making a hole in the product.
it can use in multiple sizes and standards according to the need.
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Welding automation requires positioners which are used to hold the job rotate and position for welding . It ensures quality welding and high productivity.
UNIT III SHAPER, MILLING AND GEAR CUTTING MACHINESKarthik R
Shaper - Types of operations. Drilling ,reaming, boring, Tapping. Milling operations-types of milling
cutter. Gear cutting – forming and generation principle and construction of gear milling ,hobbing
and gear shaping processes –finishing of gears.
Shaper - Types of operations. Drilling, reaming, boring, Tapping. Milling operations-types of milling cutter. Gear cutting – forming and generation principle and construction of gear milling, hobbing and gear shaping processes –finishing of gears.
PLZ LIKE AND COMMENT BELOW
The drilling machine is an imporatant part of engineering specially fo machines.
the dilling machine is taken in use for making a hole in the product.
it can use in multiple sizes and standards according to the need.
I hope this will help you to get all your required information plz like it and share it.
Connect with me on :
Youtube: Harshal Bhatt
Instagram: harshalbhatt_official
Twitter: HarshalBhatt318
Snapchat: harshalbhatt31
Welding automation requires positioners which are used to hold the job rotate and position for welding . It ensures quality welding and high productivity.
UNIT III SHAPER, MILLING AND GEAR CUTTING MACHINESKarthik R
Shaper - Types of operations. Drilling ,reaming, boring, Tapping. Milling operations-types of milling
cutter. Gear cutting – forming and generation principle and construction of gear milling ,hobbing
and gear shaping processes –finishing of gears.
shaping, milling and gear cutting machineslaxtwinsme
Shaper – Types of operations. Drilling, reaming, boring, Tapping. Milling operations-types of milling cutter. Gear cutting – forming and generation principle and construction of gear milling ,hobbing and gear shaping processes –finishing of gears.
Milling operations-types of milling cutter. Gear cutting – forming and generation principle and construction of gear milling, hobbing and gear shaping processes –finishing of gears.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Forklift Classes Overview by Intella PartsIntella Parts
Discover the different forklift classes and their specific applications. Learn how to choose the right forklift for your needs to ensure safety, efficiency, and compliance in your operations.
For more technical information, visit our website https://intellaparts.com
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
MANUFACTURING PROCESS-II
1. UNIT 3
Shaper - Types of operations. Drilling, reaming,
boring, Tapping. Milling operations-types of milling
cutter. Gear cutting – forming and generation principle
and construction of gear milling, hobbing and gear
shaping processes –finishing of gears.
2. SHAPER
Shaper, planner and slotter are used for machining flat surface which
may be horizontal, vertical or inclined surfaces. Single point cutting
tools are mainly used in these machines.
Drilling, grinding, boring, milling and broaching machines are not used
for machining flat surfaces but they are performing specific operations
by using a multi point cutting tool
3. PRINCIPLE OF OPERATION
The shaper having a reciprocating type of machine tool with single
point cutting tool is used to produce flat surfaces.
It has the three important parts such as
Table
Tool head
Ram
4. MACHINING THE VARIOUS TYPE OF
FLAT SURFACES
The table is moved cross wise direction to machine the horizontal
surfaces.
The tool head is moved perpendicular to the table in downward
direction to machine the vertical surfaces.
The tool head is fed at an angle to produce inclined surfaces.
5. CLASSIFICATION OF SHAPER
According to the type of driving mechanism
Crank drive type
Whit worth driving mechanism
Hydraulic drive type
According to the position of ram
Horizontal shaper
Vertical shaper
Travelling head shaper
According to the table design
Plain shaper
Universal shaper
According to the type of cutting stroke
Push out type
Draw cut type
6. PRINCIPLE PARTS OF A SHAPER
The different parts of a shaper are listed
Base
Column
Cross rail
Saddle
Table
Ram
Tool head
9. SHAPER SPECIFICATION
Maximum length of stroke
Maximum crosswise movement of the table
Maximum vertical adjustment of the table
Type of driving mechanism
Power of the motor
Available speed and feed
Type of shaper-plain or universal
Floor space required
Total weight of the shaper
Ratio of cutting stroke time and return stroke time
10. TYPE OF QUICK RETURN MECHANISM
The following are three types of quick return mechanism
Hydraulic drive
Crank and slotted link mechanism
Whit worth quick return mechanism
21. DRILLING
Drilling is the process of producing hole on the work piece by using a
rotating cutter called drill. The machine on which the drilling is carried
out is called drilling machine.
Drilling machine can also used for boring, counter boring, counter
sinking, reaming, tapping and spot facing operations.
22. CLASSIFICATION OF DRILLING MACHINE
Portable drilling machine
Sensitive drilling machine
Bench type
Floor type
Upright drilling machine
Round column type or pillar type
Box column type or square section type
Radial drilling machine
Plain type
Semi-universal type
Universal type
Gang drilling machine
Multiple spindle drilling machine
Automatic drilling machine
Deep hole drilling machine
27. PLAIN TYPE
The following adjustments are available in this type
Vertical movement of the radial arm with respect to the column
Circular movement of the radial arm about the column
Horizontal movement of the tool along the arm ways
28. SEMI UNIVERSAL TYPE
In addition to the above three movements as in the case of plain
type, the fourth movement of the tool post can be swung about a
horizontal axis perpendicular to the arm. This arrangement permits
for drilling a hole inclined at any angle to the horizontal plane
29. UNIVERSAL TYPE
In addition to the above fourth movement as in the case of semi
universal type, the fifth movement of the radial arm is rotated on a
horizontal axis.
All these movements enable the universal drilling machine to drill on a
job at any angle in either horizontal plane or vertical plane or in both
the planes.
30. MULTIPLE SPINDLE DRILLING MACHINE
This machine is more suitable for mass production. In this machine,
several holes of different sizes can simultaneously be drilled. It has
several spindles. They are driven by a single motor by using set of
gears .
All spindles holding the drills are fed into the work at the same time.
The feed is given either by raising the table or lowering the spindle
head.
31. GANG DRILLING MACHINE
When a number of single spindles with essential speed and feed are
mounted side by side on one base and have a common worktable
known as gang drilling machine
32. AUTOMATIC DRILLING MACHINE
A series of drilling machines are arranged to perform more than one
operation at a time in sequence of successive work stations is called
automatic drilling machine.
33. DEEP HOLE DRILLING MACHINE
Deep hole drilling machines are used when the drill hole depth exceeds
the normal drill hole depth.
34. SPECIFICATION OF DRILLING
MACHINE
Maximum size of the drill in mm that the machine can be operated
Table size of maximum dimensions of a job can mount on a table in
square metre.
Maximum spindle travel in mm
The number of spindle speed and range of spindle speeds are in rpm
Power input of the machine is in HP
Floor space required
Net weight of the machine
41. MOUNTING THE DRILL TOOL
Both taper shank and straight shank drills can be mounted on the
drilling machine spindle in a number of ways.
Fitting directly in the spindle
By using a sleeve
By using a socket
By means of chucks
42.
43.
44. BORING
Boring is the process of enlarging and locating previously drilled holes
with a single point cutting tool.
45. TYPE OF BORING MACHINE
Horizontal boring machine
Table type
Floor type
Planer type
Multiple head type
Vertical boring machine
Precision boring machine
Jig boring machine
54. JIG BORING MACHINE
A jig boring machine is a precision boring machine used for boring
accurate holes at centre to centre distances.
There are mainly two types of jig boring machines
Single vertical column type
Planer type
55.
56. MILLING
Milling is the process of removing metal by feeding the work past against
a rotating multipoint cutter. The metal is removed in the form of small
chips.
57. SPECIFICATION OF MILLING
MACHINE
The table length and width
Maximum longitudinal cross and vertical travel of the table
Number of spindle speeds and feeds
Power of driving motor
Floor space required
Type of milling machine
68. WORK HOLDING DEVICES
The following work holding devices are used for clamping the work in
the milling machine.
Swivel vice
Universal vice
Indexing head
69.
70.
71.
72. TOOL HOLDING DEVICES
The following tool holding devices are used in milling machines.
Arbors
Adaptors
Collets
77. According to the type of operation
Plain milling cutter
Side milling cutters
End milling cutters
Angle milling cutters
T slot milling cutter
Slitting saws
Form milling cutter
Fly cutters
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88. MILLING OPERATIONS
Plain or slab milling
Face milling
Angular milling
Straddle milling
Gang milling
Form milling
End milling
T slot milling
Gear cutting
89.
90.
91.
92.
93.
94.
95.
96.
97.
98. DIVIDING HEADS
These are the following types of dividing heads
Plain or simple dividing head
Universal dividing head
Optical dividing head
99.
100.
101.
102. INDEXING METHODS
Direct or rapid indexing
Plain or simple indexing
Differential indexing
Compound indexing
Angular indexing
103. GEAR CUTTING
Gear cutting by single point form tool
Gear cutting by shear speed shaping process
Gear milling using a formed end mill
Gear broaching
Template method
109. GEAR GENERATION PRINCIPLE AND
CONSTRUCTION OF GEAR MILLING
The common gear generation processes are given below
Gear shaping process
Gear planning process
Gear hobbing process
112. APPLICATIONS
Gear shaping is used for generating both internal and external spur
gears.
Helical gears can also be generated using special attachments.
116. FINISHING OF GEARS
Generally the gear teeth are produced by any one of the generating
processes, but the gear does not be more accurate with good quality
surface.
The rough surface gear teeth occur due to vibrations causing noise,
excessive wear, play and backlash between meshing pair of gears.
Therefore, the gear finishing is carried at last in gear manufacturing.