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Introduction to Composites ,[object Object],[object Object],[object Object],[object Object],[object Object],Reading: Chapter 16
Composites in Action
Composite Structures Particle, fiber, and structural composite.
TERMINOLOGY/CLASSIFICATION •  Composites : --Multiphase material w/significant proportions of ea. phase. •  Matrix : --The continuous phase --Purpose is to: transfer stress to other phases protect phases from environment --Classification:  MMC, CMC, PMC •  Dispersed phase : --Purpose: enhance matrix properties. MMC:  increase   y , TS, creep resist. CMC:  increase Kc PMC:  increase E,   y , TS, creep resist. --Possible Classifications:  Particle ,  fiber ,  structural metal ceramic polymer Reprinted with permission from D. Hull and T.W. Clyne,  An Introduction to Composite Materials , 2nd ed., Cambridge University Press, New York, 1996, Fig. 3.6, p. 47.
Types of composites (MMC, PMC, CMC) Wood (cellulose fibers with stiffer lignin matrix) Bone (soft collagen and brittle apatite) Clay (particles and glass naturally form when fired)  We will focus on artificial composites.  Natural composites include:
Particle and Fiber variables ,[object Object],Each option will impart different benefits to the final part.  Also surface coatings on the dispersed phase
Particle Reinforced Composites Particle-reinforced •  Examples: Adapted from Fig. 10.10,  Callister 6e .  (Fig. 10.10 is copyright United States Steel Corporation, 1971.) Adapted from Fig. 16.4,  Callister 6e .  (Fig. 16.4 is courtesy Carboloy Systems, Department, General Electric Company.) Adapted from Fig. 16.5,  Callister 6e .  (Fig. 16.5 is courtesy Goodyear Tire and Rubber Company.)
Large particle composites ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Upper bound: Lower bound:
COMPOSITE SURVEY:  Particle-II •  Elastic modulus, E c , of composites: -- two approaches. Particle-reinforced Adapted from Fig. 16.3,  Callister 6e .  (Fig. 16.3 is from R.H. Krock,  ASTM Proc , Vol. 63, 1963.)
Large Particle Composite Examples ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Dispersion strengthened (higher tech…) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Large-Particle vs. Dispersion-Strengthened Composites Strong Particle >500 nm Strong Particle <100 nm Shear   Dislocation stopped Stress field of  dispersion Dislocation shears through  the dispersion Dispersion Strengthened Large-Particle
Fiber composites ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Matrix phase ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fiber Reinforced ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],L c  is approximately 1 mm for glass/Carbon fiber/matrix composites (20 to 150 times diameter). d
Stress along a fiber ,[object Object],[object Object],[object Object]
Optimal fiber length ,[object Object],[object Object],Poorer fiber efficiency Better fiber efficiency fiber diameter shear strength of fiber-matrix interface fiber strength in tension •   Ex: L c  is 1mm for fiberglass, so the optimal fiberglass length is >=30mm.
SUMMARY ,[object Object],[object Object],[object Object],[object Object],[object Object],Reading for next class Composite Applications Chapter sections: The rest of Ch. 16.

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Lecture 11

  • 1.
  • 3. Composite Structures Particle, fiber, and structural composite.
  • 4. TERMINOLOGY/CLASSIFICATION • Composites : --Multiphase material w/significant proportions of ea. phase. • Matrix : --The continuous phase --Purpose is to: transfer stress to other phases protect phases from environment --Classification: MMC, CMC, PMC • Dispersed phase : --Purpose: enhance matrix properties. MMC: increase  y , TS, creep resist. CMC: increase Kc PMC: increase E,  y , TS, creep resist. --Possible Classifications: Particle , fiber , structural metal ceramic polymer Reprinted with permission from D. Hull and T.W. Clyne, An Introduction to Composite Materials , 2nd ed., Cambridge University Press, New York, 1996, Fig. 3.6, p. 47.
  • 5. Types of composites (MMC, PMC, CMC) Wood (cellulose fibers with stiffer lignin matrix) Bone (soft collagen and brittle apatite) Clay (particles and glass naturally form when fired) We will focus on artificial composites. Natural composites include:
  • 6.
  • 7. Particle Reinforced Composites Particle-reinforced • Examples: Adapted from Fig. 10.10, Callister 6e . (Fig. 10.10 is copyright United States Steel Corporation, 1971.) Adapted from Fig. 16.4, Callister 6e . (Fig. 16.4 is courtesy Carboloy Systems, Department, General Electric Company.) Adapted from Fig. 16.5, Callister 6e . (Fig. 16.5 is courtesy Goodyear Tire and Rubber Company.)
  • 8.
  • 9. COMPOSITE SURVEY: Particle-II • Elastic modulus, E c , of composites: -- two approaches. Particle-reinforced Adapted from Fig. 16.3, Callister 6e . (Fig. 16.3 is from R.H. Krock, ASTM Proc , Vol. 63, 1963.)
  • 10.
  • 11.
  • 12. Large-Particle vs. Dispersion-Strengthened Composites Strong Particle >500 nm Strong Particle <100 nm Shear  Dislocation stopped Stress field of dispersion Dislocation shears through the dispersion Dispersion Strengthened Large-Particle
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.