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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 200
EFFECT OF BIOFILM FILLING RATES, VARIOUS CYCLES DURATION AND
ORGANIC LOADING RATES ON ORGANIC AND NUTRIENTS REMOVAL IN
SEQUENCING BATCH BIOFILM REACTOR (SBBR)
Ahmed S. Elhawary1, Ehab Helmy Rozaik2, Khaled Zaher3
1,2,3Sanitary and Environmental Engineering Dept., Cairo University, 12613 Giza, Egypt
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - This research investigated the effect of changing media filling rates, various cycles duration in the SBR process and
changing the organic loading rates on the removal of organic and nutrients from a medium strength synthetic wastewater (COD
420 mg/l.). A laboratory-scale bioreactor has been fabricated and installed in Imyay W.W.T.P. The experiment was performed at
three phases; the first phase was to investigate the effects of changing the media filling rates, the second phase was to study the
effects at various cycles duration and the third phase was to investigate the treatment efficiencyatdifferentorganicloadingrates.
The solid retention time (SRT) was 11 days and flow rate of (1.70 L/Hr.). Complete cycle duration was 12 hours and MLVSS was
adapted to be 1200 mg/l by letting the excess sludge to be removed from the reactor. The biological oxygen demand (BOD)
removal was 91.2, 93.6 and 94.0% for media filling rate of 0, 50 and 25% respectively. Also, theremovalratesforthesametestwas
94.0, 93.5 and 92.2% for aeration-settling cycle duration (8-2), (7-3) and (6-4)hoursrespectively. Finally, theremovalratesatthis
test was 94.0 and 95.6% for OLR of 0.84 and 1.44 (Kg COD/m3.day). The chemical oxygen demand (COD) removal was 89.1, 91.7
and 92.7% for media filling rate of 0, 50 and 25% respectively. Also, the removal rates for the same test was 92.7, 91.7 and 90.6%
for aeration-settling cycle duration (8-2), (7-3) and (6-4) hours respectively. Finally, the removal rates at this test was 92.7 and
94.8% for OLR of 0.84 and 1.44 (Kg COD/m3.day). Total nitrogen (TN) removalwas39.2, 50.9and53.2%formediafillingrateof0,
50 and 25% respectively. Also, the removal rates for the same test was 53.2, 55.5and57.5%foraeration-settlingcycle duration(8-
2), (7-3) and (6-4) hours respectively. Finally, the removal rates at this test was 53.2 and 49.5% for OLR of 0.84 and 1.44 (Kg
COD/m3.day). Total phosphorus (TP) removal was 63.5, 71.8 and 72.3% for media filling rate of 0, 50 and 25% respectively. Also,
the removal rates for the same test was 72.3, 73.3 and 76.4% for aeration-settling cycle duration (8-2), (7-3) and (6-4) hours
respectively. Finally, the removal rates at this test was 72.3 and 83.4% for OLR of 0.84 and 1.44 (Kg COD/m3.day).
Key Words: tertiary treatment, SBBR, wastewater treatment
1. INTRODUCTION
Conventional activated sludge process is not designed to remove nitrogen [1-3]. Becauseofitsshortdetentiontime, thesludge
produced is not well digested so it needs extra an additional sludge digestion treatment [4-5]. Since the 1970s,analterationof
(ASP) has made the emergence of the (SBR) process [6-7]. Conventional (ASP) systemsarearea oriented,butthe(SBR)system
is a time oriented as all process are controlled in one tank [8-10]. Several lab-scaleSBRstudieshaveshownthe efficiencyofthe
SBR in treating municipal and industrial wastewater.SBR technologyisusedforBOD removal,nitrification,de-nitrificationand
phosphorus removal. At 1985 Irvine displayed that a full-scale SBR operating for treating municipal wastewater achieved
effluent limits of 10 (mg/l) BOD5, and 10 (mg/l) TSS, 1 (mg/l) biological phosphorus and 14 (mg/l) ammoniacal nitrogen
equivalent to 98% BOD5 removal, 97% TSS removal, 92% TP removal and 70% NH4-N removal [11]. At 1997 Surampalli
initiate that the average removal efficiency was in the range 88 - 98 % for BOD5; 84.65 - 97.15% for TSS; 90.75 - 96.75% for
ammonia; 56.55 % for total nitrogen and 57.45 - 83.50 % for phosphorus in 19 municipals and private SBR wastewater
treatment plants in the United States of America [12]. Silva at 2001 observed reduction of 95 % for various concentrations of
NH4+ and phosphorus, an anaerobic/aerobic (or anoxic) order was essential to endorse biological phosphorus removal.
pH Effect
The pH of the medium affectsthe nitrification processand phosphorus removal. Surampalli observed anoptimumpHrange
of 7.5 - 9.0 while Smolders at 1994 observed that phosphorus uptake ratio enlarged with increasing pH. Though, the ratio
reduced at pH values above 8.0 [13].
Temperature Effect
The optimal operating wastewater temperatureisaround30oCforbothanaerobicreleaseandaerobicuptakeofphosphate.
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SRT Effect
Kargi at 2002 found the maximum removal efficiencies forCOD (94.50 %), nitrogen asNH4–N(84.75%)andphosphorusas
PO4–P (70.30 %) were found at the sludge age of about 10 days. Extreme growth of protozoa and rotifers happened under
sludge age over 15 days [14].
Volumetric Exchange Rate
According to Antonio at 2003 reported that VER values range between 25-50%. High VER value is usually regarded as
beneficial for avoiding sludge bulking due to substantial gap of the organic substrate produced between before and after feed-
filling in the reactor.
2. METHODOLOGY
2.1. Lab-Scale Reactor
The experimental was carried out using a lab-scale reactor (Three phases) the first phase simulated the SBR processes
without media as stage one, stage two was for simulation the SBBR processes after adding biofilm media with 50 % fillingrate
in the same tank, then the third stage changes the filling rate to 25 %. The second phase was to study the effect of changing the
cycle’s retention time (aeration & settling). Finally, the third phase shows the effects of OLR changing; the conventional SBR
and SBBR process for phase one as illustrated in the below Fig.
Figure 1. Phase 1 - Stage 1 (No Media)
Figure 2. Phase 1 - Stage 2 (50% Media)
Figure 3. Phase 1 - Stage 3 (25% Media)
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A laboratory scale reactor with the dimensions of 40 cm × 25 cm × 35 cm (L×W×H) and a working volume of 20 L has been
fabricated using glass because it is not easy to be deformed, and easy to observethe biofilmcarriersandsludgeinthereactor.A
baffle wall was installed at the entrance of the reactor to increase the flow. The system was built up and installed in Imyay
Wastewater containing two submersible pumps (flow controlled) for feeding the reactor with the synthetic wastewater and
wasting the excess activated sludge from the system with flow rate (1.50 L/Day). The system also contained air blowers (1.70
L/Hr.) The following figure presenting the schematic diagram for the lab-scale reactor process.
Figure 4. Schematic diagram for the lab-scale process
2.2. Synthetic wastewater
Synthetic simulates a real domestic wastewater and intended, which contains biodegradable organic pollutants with a
constant concentration in its characteristics that lead to a high accuracy analysis. The C: N: P ratio is 100: 10: 1.9 that very
similar to the domestic wastewater, the composition and its concentration is shown in the below table.
Table 1. Synthetic wastewater compounds
Compound C.F mg/l
Peptone - 25
Na-acetate C2H3NaO2 120
Meat extract - 25
Glycerol C3H8O3 55
Potato starch - 55
Milk powder - 120
Urea CH4N2O 80
Ammonium chloride NH4Cl 25
Potassium
dihydrogen
orthophosphate
KH2PO4 35
Magnesium sulphate MGSO4 10
This synthetic sample gives a mean COD of 420 mg/l. as shown in the below table.
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Table 2. Synthetic wastewater concentration
Parameter Value Unit
PH 7.8 -
COD 420 PPM
BOD5 280 PPM
TN 42.4 PPM
TP 7.85 PPM
2.3. Biofilm media
A moving bed FAB media with a large surface area of 400 m2 /m3 made of polyethylene with a density of about 0.93
gm/cm3, which is locally manufactured, was used in SBBR phases, shown below.
Figure 5. Moving bed media
Table 3. Technical specification of the moving bed
Effective specific
surface area
400 m2/m3
Media height 15 mm
Media diameter 20 mm
Weight per unit
surface area
0.37 kg/m2
Specific gravity 0.90-0.95 g/cm3
Voids > 98 %
Density 0.93 g/cm3
Media fill rate range 25-55 %
2.4. Working plan
This thesis study how efficient of the biological treatment and nutrient removal for the SBR and SBBR systems, the two
systems works 2 cycle per day each cycle lasted for 12 h and contained five phases: influent (1.0 h), aerobic reaction (8.0 h),
sedimentation (2.0 h) and decanting (1.0 h) [15]. The experimenthasbeenstudiedseveral variableswhereitdividedintothree
main phases shown below.
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PHASE ONE
This phase has studied the media filling rate on the biological treatment and nutrient removal in the SBR and SBBR system, all
other parameters was fixed such organic loading rate, Hydraulic retention time and cycle duration.
Phase one has divided into three stages. Stage one has no media as a simulating of sequencing batch reactor system (SBR), in
stage two the moving media were added by 25 % of the reactor volume but in the final, stage the filling rationchangedfrom25
% to 50 %.
PHASE TWO
This phase has studied the changing in aeration, settling cycle’s duration and it is reflecting on the biological treatment, and
nutrient removal in the Sequencing Batch Biofilm Reactor System (SBBR), all other parameters wasfixedsuchorganicloading
rate and media-filling rate.
Phase two has divided into three stages. Stage one the aeration cycle was 8 hours and the settling cycle was 2 hours, in stage
two the aeration cycle decreased to be 7 hours and increasing the settlingcycletobe3 hours,finallythethirdstagetheaeration
cycle decreased to be 6 hours and the settling cycle increased to be 4 hours.
PHASE THREE
This phase has studied the effect of changing the organic loading rate (COD), it is reflecting on the biological treatment, and
nutrient removal in the Sequencing Batch Biofilm Reactor System (SBBR), all other parameters was fixed such cycle duration
and media-filling rate.
Phase three has divided into two stages. Stage one the biological load was 420 mg/l and in cycle two the biological load
increased to be 720 mg/l.
3. RESULTS & DISCUSSION
Start-up phase took about 45 days to reach the SteadyState operation. System start-up took 15 days then it took 30 daysto
let the biofilm to be formed on the moving media. The BOD removal rate reached 524.00 gm/day/m3, COD removal rate was
783.80 gm/day/m3, Total nitrogen removal rate reached 36.40 gm/day/m3 and finally for the total phosphorusremoval rate
was 10.90 gm/day/m3. The experiment has been divided into three main phases, phase one illustrates the relation between
various carrier-filling rates and its corresponding removal efficiency on various analysis as shown in the following figure.
Figure 6. Average removal rates for phase one
The pervious results indicate that average BOD5 removal at 0, 50 and 25 % carrier filling rates were 91.2, 93.6 and 94.0 %
respectively. Although BOD5 removal efficiencies were morethan90%atall thecarrierfillingrates,average removal efficiency
of 25 % carrier filling rate was found to be slightly higher and steadier which may be as a result of an active biofilm layer
presence on the carrier’s surface. It has been widely recognized that excessivebiofilmgrowthcanresultinprocessimpairment
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by reducing the effective biofilm surface area due to physical clogging, declining the biofilm reactiveness due to distribution
limits of vital nutrients and accumulation of endogenous bacteria. In attached growth systems,problemslinked withexcessive
biofilm can take place both in fixed bed and moving bed systems because of insufficient orunsuitablemixingpatterns[16].The
average COD removal efficiency was significantly affected by different filling rates. 89.1, 91.7, and 92.7% COD removal
efficiency were obtained at 0, 50 and 25% carrier fillingrates,respectively.ItcanbeseenthatCODremoval efficiencyincreased
up to 3.60 % with increasing carrier filling rate from 0% to 25% (Figure 6). However, adding higher number of carriers(50%)
into the reactor led to a decrease in COD removal efficiency which might be due to the accumulation of biomass on carrier’s
surface. TN removal was also monitored during the experiment at the different filling rates. Basically, total nitrogen removed
from wastewater by biological nitrificationanddenitrificationprocessunderaerobicandanaerobicconditions.TheaverageTN
removal efficiency at filling rates of 0, 50 and 25 % were 39.20, 50.80 and 53.20% respectively shown in figure 6, the results
indicate that TN removal efficiency increased after using media in the reactor, however the removal efficiency decreased
significantly with increasing the number of carriers in the reactor as 25% media filling rate is more efficient than 50 % filling
rate according to figure 6. Another parameter was observed during the experiment which is TP. The averageTPremoval rates
was 63.50, 72.40 and 72.60 % at 0, 50 and 25% filling rate respectively shown in figure 6, the results indicate that TP removal
efficiency increased after using media inthereactor,howeverthe removal efficiencydecreasedsignificantlywithincreasing the
number of carriers in the reactor as 25% media filling rate is more efficient than 50 % filling rate according to figure 6.
It has been observed that biofilm density on carriers in SBBR systemplaysa keyrolein systemperformanceand25%filling
rate can provide sufficient amount of biomass on carriers for TP and TN removals, but in higher filling rates it leads to
competition for enough oxygen and space which occurs between heterotrophs and nitrifies. The following table summarize
phase one removal efficiency according to filling rate changes.
Table 4. Average removal rates for phase one
STAGE
NO.
MEDIA
FILLING
RATES
CYCLE
DURATION
(AERATION-
SETTLING)
ORGANIC
LOADING RATE
(Kg
COD/m3.day)
AVG.
BOD5
RE*
AVG.
COD
RE*
AVG.
TN
RE*
AVG.
TP RE*
ONE 0 % (8 – 2) HOURS 0.84 91.2 % 89.1 % 39.2 % 63.5 %
TWO 50 % (8 – 2) HOURS 0.84 93.6 % 91.7 % 50.8 % 72.4 %
THREE 25 % (8 – 2) HOURS 0.84 94.0 % 92.7 % 53.2 % 72.6 %
RE: REMOVAL EFFICIENCY
Phase two illustrates the relation between various cycles durations and its corresponding removal efficiency on
various analysis as shown in the following figure.
Figure 7. Average removal rates for phase two
The pervious results indicate that average BOD5 removal at (8 – 2) hours, (7 – 3) hours and (6 – 4) hours cycle durations
were 94.0, 93.5 and 92.2 % respectively. Although BOD5 removal efficienciesweremorethan90%atall thecarrierfillingrates,
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average removal efficiency of (8 – 2) hours cycle duration was found to be slightly higher andsteadierwhichmaybe according
to the higher aeration time which lead to long contact time between carriers and the influent, more react period and more
reaction time. Table 4.2 shows that the average COD removal efficiency was significantly affected by different cycle durations.
92.7, 91.7, and 90.6% COD removal efficiency were obtained at (8 – 2) hours, (7 – 3) hours and (6 – 4) hours cycle durations,
respectively. It can be seen that COD removal efficiency increased up to 2.10 % with increasing the aeration cycle from 6 to 8
hours which lead to higher contact time between the influent and the microorganisms. (Poonyachat, 2001) found that
decreasing the aeration cycle lead to lower performance on organic removal in terms of BOD and COD. However, the same
trend for the effect of aeration cycle on COD removal efficiency was achieved in this study TN removal was also monitored
during the experiment at the different cycle durations. Basically, total nitrogen removed from wastewater by biological
nitrification and denitrification process under aerobic and anaerobic conditions. The average TN removal efficiency at cycle
duration of (8 – 2) hours, (7 – 3) hours and (6 – 4) hours were 53.20, 55.50 and 57.50% respectively shown in figure 7, the
results indicate that TN removal efficiency increased by increasing settling period, Figure (7) demonstrates that the TN
removal efficiency was higher at shorter aeration cycle and longer settling cycle. This significant increase in the trend of TN
removal from the first stage to the third stage, could be attributed to the active biofilm layer presented on carrier’s surface at
the lowest aeration cycle which resulted in augmentation of the nitrification rate. Also increasingthesettlingcyclecause more
activity of denitrification process. Niaki (2000) had the experiment to implementation of nutrient removal by using SBR [17].
The results can show that nitrogen removal by SBR system increases when anoxic cycle increases from one to 1.5 hours and
decreased the effluent nitrate concentration by 53% [18]. Another parameter was observed during the experiment which is
TP. The average TP removal rates was 72.30, 73.30 and 76.40 % at cycle duration of (8 – 2) hours, (7 – 3) hours and (6 – 4)
hours respectively shown in figure (7), it aslo shows the remarkable increase of TP removal efficiency by decreasing the
aeration cycle duration and increasing the settling cycle duration. Increasing the settling cycle lead to create an anaerobic
condition in the same tank with the existing aerobic condition causes (PAO) Phosphate Accumulating Organisms formation
which use phosphorus as an Energy storage mechanism. The following table summarize phase two removal efficiency
according to cycle duration changes.
Table 5. Average removal rates for phase two
STAGE
NO.
MEDIA
FILLING
RATES
CYCLE
DURATION
(AERATION-
SETTLING)
ORGANIC
LOADING RATE
(Kg
COD/m3.day)
AVG.
BOD5
RE*
AVG.
COD
RE*
AVG.
TN
RE*
AVG.
TP RE*
ONE 25 % (8 – 2) HOURS 0.84 94.0 % 92.7 % 53.2 % 72.3 %
TWO 25 % (7 – 3) HOURS 0.84 93.5 % 91.7 % 55.5 % 73.3 %
THREE 25 % (6 – 4) HOURS 0.84 92.2 % 90.6 % 57.5 % 76.4 %
RE: REMOVAL EFFICIENCY
Phase three illustrates the relation between various organic loading ratesanditscorrespondingremoval efficiencyon
various analysis as shown in the following figure.
Figure 8. Average removal rates for phase three
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The pervious results indicate that average BOD5 removal at 0.84 and 1.44 Kg COD/m3.day were 94.0 and 95.6%
respectively. Although BOD5 removal efficiencies were more than 90% at all the organic loading rates, average removal
efficiency of 1.44 Kg COD/m3.day organic loading ratewasfoundtobeslightlyhigher andsteadier.LowBODremoval efficiency
at OLR of 0.84 kg COD/m3. D could be related to the lack of food existent in the influent that was caused by low influent COD
concentration. It can be obviously seen from Figure 8 that the highest BOD removal efficiencies were achieved at 1.44 kg
COD/m3. d. This could be explained as result of enhancement of microbial growth andaugmentationoftheirattachmentonPE
carriers when the OLR was increased. The results of COD removal with SBBR showed a similar trend as thatofBODremoval at
different OLRs. Average COD removal efficiency increased from 92.70 to 94.80% with increasing OLR from 0.84 to 1.44 kg
COD/m3. D, respectively. It was reported that higher COD removal efficiency could be achieved at higher OLR in the aerobic
reactor [19]. This indicates that a higher OLR could enhancetheactivityofaerobicmicroorganism.Althoughatthe beginning of
each phase, where OLR was increased, there was a corresponding decrease in COD removal efficiency, the system recovered
shortly and adapted to the new conditions with time as it was expected. Hajipour (2011) foundthesametrendinCODremoval
efficiency at different OLRs [20]. Aerobic thermophilic MBBR was used in their experiment and it was found that the COD
removal efficiency increased primarily with increase in OLR. However, after it reached to a constant valueatOLRofabout6 kg
COD/m3. D, COD removal efficiency started to decrease significantly.
Nitrogen is normally removed biologically from wastewater with nitrification of ammonia to nitrate under aerobic
conditions, followed by denitrification of nitrate to nitrogen gas under anoxic conditions.Theoutcomesof TN removal showed
augmentation of removal efficiency rate from 49.50 to 53.20% when the OLR decreased from 1.44 to 0.84 kg COD/m3. D,
respectively. This may be due to lowering organic carbon concentrations that enhances denitrification process. This is due to
the lack of space and oxygen for the bacteria that consumes organic carbon and bacteria consuming ammonia and nitrite. S.H.
Mirhossaini (2010) indicate that biological ammonia removal is highly influenced by competition established between
heterotrophic and autotrophic microorganisms [21]. This competition depends on the COD concentration in influent
wastewater. The result of his study showed that the ammonia could be removed from wastewaterinhigh quantityin extended
activated sludge if COD concentration was adjusted. In influent COD concentration, 351.35±2.05mgL-1 can remove 79.84
percent of ammonia from wastewater. When influent COD is further than 351.35±2.05mgL-1,ammonia removal efficiencywill
decrease.
The effect of two different OLRs on nutrient removal is shown in table 4-3. Biological phosphorus removal is performedby
phosphate accumulating microorganisms (PAO) that have theabilitytoaccumulatephosphateoverandabovewhatisrequired
for growth. Due to low influent COD at OLRs of 0.84 kg COD/m3. D, 72.30%ofphosphatewasremoved.Graduallybyincreasing
OLR from 0.84 to 1.44 kg COD/m3. D, phosphate removal increased up to 83.40%. The following table summarize phasethree
removal efficiency according to filling rate changes.
Table 6. Average removal rates for phase three
STAGE
NO.
MEDIA
FILLING
RATES
CYCLE
DURATION
(AERATION-
SETTLING)
ORGANIC
LOADING RATE
(Kg
COD/m3.day)
AVG.
BOD5
RE*
AVG.
COD
RE*
AVG.
TN
RE*
AVG.
TP RE*
ONE 25 % (8 – 2) HOURS 0.84 94.0 % 92.7 % 53.2 % 72.3 %
TWO 25 % (8 – 2) HOURS 1.44 95.6 % 94.8 % 49.5 % 83.4 %
RE: REMOVAL EFFICIENCY
The microbial activity has been observed during all phases and from observation, it has been noticed that in phase one the
microbial concentration was enhanced after using biofilm media. Figure (9) and (10) showing the microbial growth on25and
50% filling rate respectively. In phase two, it was too hard to observe the change in the microbial growth. However, in phase
three it has been noticed that microbial concentration was enhanced with increasing OLR.
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Figure 9. Microbial growth 25% media filling rate
Figure 10. Microbial growth 50% media filling rate
A light microscope was used to analysis the seeded biomassduringtheexperimental figure(11)presentingthemicroscopic
image (40×objective) showed to have mixed populations of both gram-positive and gram-negative microorganisms. In gram
negative, most of the bacteria are in cocci and diplococci, whereas gram-positive bacteria are found in clusters.
Figure 11. Biomass 40x magnification
A summary of several works focusing on removal efficiency of SBBRs for treatment of synthetic and raw wastewater is
given in Table 7.
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Table 7 Experimental studies on SBBR
REFERENCE
S
INFLOW
Media
filling
rate
Inflow
COD
(ppm)
Aeration
(hrs.)
SRT
(days)
Avg.
COD
RE*
Avg. TN
RE*
Avg. TP
RE*
This
Research
synthetic
wastewater
25 % 420.0 8 11 92.7 % 53.2 % 72.3 %
[22]
synthetic
wastewater
4 % 7000.0 19 15 98.9 % 78 % 1 -
[23]
raw
wastewater
Sponge 502.4 7 12 96.0 %
99.0 %
2
100 %
[24]
raw
wastewater
Rock 344.0 1 12 71.0 % - -
[25]
raw
wastewater
30 % 288.3 5 - 91.19 %
67.8 %
2
-
[26]
synthetic
wastewater
10 % 332.0 4.3 26 97.6 % 65.4 % 97.2 %
RE: REMOVAL EFFICIENCY
1: (TKN) Total Kjeldahl Nitrogen removal
2: NH3-N removal
4. CONCLUSIONS
The objective of this study was to optimize the performance of lab-scale reactor simulating sequencing batch biofilm reactors
(SBBR) for organic and nutrients removal. The effects of operational parameters on removal efficiency were observed. In this
study, the media filling rate, cycle duration and organic loading rate were varied. SBBR process is a verycosteffectiveand eco-
friendly option from organic and nutrients removal. The following conclusion can be drawn from this study:
1. SBBR system is more efficient than SBR. According to this study, adding 25% media to SBR system with 6 hours’
aeration is more efficient than SBR system without media with 8 hours’ aeration. Where, the removal efficiency
increased from 91.20 to 92.15 %, 89.12 to 90.58 %, 39.22 to 57.45 % and 63.48 to 76.43 % for BOD, COD, TN and TP
respectively.
2. Adding media to an existing SBR system leads to reducing in the hydraulic retention time that can effect on system
efficiency by increasing its absorptive capacity thus increasing the footprint.
3. At 25% of carrier filling rate, carriers could move uniformly in 20 L reactor and give favorable surface area for
microbial growth. As a result, higher BOD, COD, TN and TP removal efficiency were achieved at 25% filling rate
compared to that of 50%.
4. Changing the (aeration-settling) cycle from (8-2) to (6-4) hours did not significantly affect the SBBR performance in
terms of COD and BOD removal as an active biofilm layer was formed on biofilm carriers.
5. (Aeration-settling) cycle variation from (8-2) to (6-4) hours Resulted in augmentation of T-P and T-N removal
efficiency from 72.29 and 53.18% to 76.43 and 57.45%, respectively.
6. SBBR was capable of retaining a considerable quantity of attached biomass, which would provide successful
performance and achieve appreciable organic removal. Thus, the higher the OLR led to the greater the amount of
attached biomass on support material that resulted in consumption of a greater part of the substrate by this biofilm.
7. The higher BOD, COD and T-P removal was occurred at the higher organic loading rate of 1.44 Kg COD/m3.day,
otherwise the T-N removal was higher at the lowest organic loading rate of 0.84 Kg COD/m3.day.
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8. Denitrification occurs primarily during the settle phase of the SBR operation so as the sufficient time required for
anoxic denitrification should be calculated.
9. More biomass attachment on the media edges is correlatedwiththe media ratioin the systemasnoticedinmedia ratio
variation from 25 to 50 %.
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Production, 185, 723-731.
[2] Ahmed, S., Rozaik, E., & Abdel-Halim, H. (2016). Performance of single-chamber microbial fuel cells using different
carbohydrate-rich wastewaters and different inocula. Polish Journal of Environmental Studies, 25(2).
[3] Safwat, S. M., & Matta, M. E. (2018). Adsorption of urea onto granular activated alumina:Acomparativestudywithgranular
activated carbon. Journal of Dispersion Science and Technology, 1-11.
[4] Safwat, S. M., Hamed, A., & Rozaik, E. (2018). Electrocoagulation/electroflotation of real printing wastewater using copper
electrodes: A comparative study with aluminum electrodes. Separation Science and Technology, 1-12.
[5] Safwat, S. M., Medhat, M., & Abdel-Halim, H. (2018). Adsorption of phenol onto aluminium oxide and zinc oxide: A
comparative study with titanium dioxide. Separation Science and Technology, 1-13.
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Reactor Seeded with Activated EM. Civil and Environmental Research, 3(11), 130-136.
[7] Safwat, S. M. (2019). Coupling Microbial Fuel Cells with Electrocoagulation Cells to form an Integrated System for
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[8] Ahmed, S., Rozaik, E., & Abdelhalim, H. (2015). Effect of Configurations, Bacterial Adhesion, and Anode Surface Area on
Performance of Microbial Fuel Cells Used for Treatment of Synthetic Wastewater. Water, Air, & Soil Pollution, 226(9), 300.
[9] Safwat, S. M., Rozaik, E., & Abdel‐Halim, H. (2018). A comparative study on treatment of wastewaters with various
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[10] Safwat, S. M., & Rozaik, E. (2018). Growth Inhibition of Various Pathogenic Microorganisms Using Effective
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[11] R.l. Irvine, p. (1995). Nitrogen removal in low-load single tank sequancing batch biofilm reactor . Sciencedirect.
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and microbial tech.
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[16] Sen randall, b. F. (2007). Understanding the importance of aerobic mixing, biofilm thickness control and modeling on the
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plants with low bods.
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Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 211
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[21] S. H. Mirhossaini, h. G. (2010). Effect of influent cod on biological ammonia removal efficiency.
[22] Ahmed nazem, w. E. (2014). The economical benefits of using biofilm sequencingbatchreactorfordairysequencingbatch
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[23] Dahu ding, c. F. (2011). Domestic sewage treatment in a sequencing batch biofilm reactor (sbbr) with an intelligent
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[24] Vijay samuel, d. A. (2015). Wastewater treatment using attached growth batch reactor (agbr) technology. International
journal of information research and review.
[25] Dipesh c. Rajput, a. K. (2015). Performance of sequencing batch biofilm reactor to treat sewage.
[26] Yunxiao jin, d. D. (2011). Performance of sequencing batch biofilm reactors with different control systems in treating
synthetic municipal wastewater. Elsevier.

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IRJET- Effect of Biofilm Filling Rates, Various Cycles Duration and Organic Loading Rates on Organic and Nutrients Removal in Sequencing Batch Biofilm Reactor (SBBR)

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 200 EFFECT OF BIOFILM FILLING RATES, VARIOUS CYCLES DURATION AND ORGANIC LOADING RATES ON ORGANIC AND NUTRIENTS REMOVAL IN SEQUENCING BATCH BIOFILM REACTOR (SBBR) Ahmed S. Elhawary1, Ehab Helmy Rozaik2, Khaled Zaher3 1,2,3Sanitary and Environmental Engineering Dept., Cairo University, 12613 Giza, Egypt ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - This research investigated the effect of changing media filling rates, various cycles duration in the SBR process and changing the organic loading rates on the removal of organic and nutrients from a medium strength synthetic wastewater (COD 420 mg/l.). A laboratory-scale bioreactor has been fabricated and installed in Imyay W.W.T.P. The experiment was performed at three phases; the first phase was to investigate the effects of changing the media filling rates, the second phase was to study the effects at various cycles duration and the third phase was to investigate the treatment efficiencyatdifferentorganicloadingrates. The solid retention time (SRT) was 11 days and flow rate of (1.70 L/Hr.). Complete cycle duration was 12 hours and MLVSS was adapted to be 1200 mg/l by letting the excess sludge to be removed from the reactor. The biological oxygen demand (BOD) removal was 91.2, 93.6 and 94.0% for media filling rate of 0, 50 and 25% respectively. Also, theremovalratesforthesametestwas 94.0, 93.5 and 92.2% for aeration-settling cycle duration (8-2), (7-3) and (6-4)hoursrespectively. Finally, theremovalratesatthis test was 94.0 and 95.6% for OLR of 0.84 and 1.44 (Kg COD/m3.day). The chemical oxygen demand (COD) removal was 89.1, 91.7 and 92.7% for media filling rate of 0, 50 and 25% respectively. Also, the removal rates for the same test was 92.7, 91.7 and 90.6% for aeration-settling cycle duration (8-2), (7-3) and (6-4) hours respectively. Finally, the removal rates at this test was 92.7 and 94.8% for OLR of 0.84 and 1.44 (Kg COD/m3.day). Total nitrogen (TN) removalwas39.2, 50.9and53.2%formediafillingrateof0, 50 and 25% respectively. Also, the removal rates for the same test was 53.2, 55.5and57.5%foraeration-settlingcycle duration(8- 2), (7-3) and (6-4) hours respectively. Finally, the removal rates at this test was 53.2 and 49.5% for OLR of 0.84 and 1.44 (Kg COD/m3.day). Total phosphorus (TP) removal was 63.5, 71.8 and 72.3% for media filling rate of 0, 50 and 25% respectively. Also, the removal rates for the same test was 72.3, 73.3 and 76.4% for aeration-settling cycle duration (8-2), (7-3) and (6-4) hours respectively. Finally, the removal rates at this test was 72.3 and 83.4% for OLR of 0.84 and 1.44 (Kg COD/m3.day). Key Words: tertiary treatment, SBBR, wastewater treatment 1. INTRODUCTION Conventional activated sludge process is not designed to remove nitrogen [1-3]. Becauseofitsshortdetentiontime, thesludge produced is not well digested so it needs extra an additional sludge digestion treatment [4-5]. Since the 1970s,analterationof (ASP) has made the emergence of the (SBR) process [6-7]. Conventional (ASP) systemsarearea oriented,butthe(SBR)system is a time oriented as all process are controlled in one tank [8-10]. Several lab-scaleSBRstudieshaveshownthe efficiencyofthe SBR in treating municipal and industrial wastewater.SBR technologyisusedforBOD removal,nitrification,de-nitrificationand phosphorus removal. At 1985 Irvine displayed that a full-scale SBR operating for treating municipal wastewater achieved effluent limits of 10 (mg/l) BOD5, and 10 (mg/l) TSS, 1 (mg/l) biological phosphorus and 14 (mg/l) ammoniacal nitrogen equivalent to 98% BOD5 removal, 97% TSS removal, 92% TP removal and 70% NH4-N removal [11]. At 1997 Surampalli initiate that the average removal efficiency was in the range 88 - 98 % for BOD5; 84.65 - 97.15% for TSS; 90.75 - 96.75% for ammonia; 56.55 % for total nitrogen and 57.45 - 83.50 % for phosphorus in 19 municipals and private SBR wastewater treatment plants in the United States of America [12]. Silva at 2001 observed reduction of 95 % for various concentrations of NH4+ and phosphorus, an anaerobic/aerobic (or anoxic) order was essential to endorse biological phosphorus removal. pH Effect The pH of the medium affectsthe nitrification processand phosphorus removal. Surampalli observed anoptimumpHrange of 7.5 - 9.0 while Smolders at 1994 observed that phosphorus uptake ratio enlarged with increasing pH. Though, the ratio reduced at pH values above 8.0 [13]. Temperature Effect The optimal operating wastewater temperatureisaround30oCforbothanaerobicreleaseandaerobicuptakeofphosphate.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 201 SRT Effect Kargi at 2002 found the maximum removal efficiencies forCOD (94.50 %), nitrogen asNH4–N(84.75%)andphosphorusas PO4–P (70.30 %) were found at the sludge age of about 10 days. Extreme growth of protozoa and rotifers happened under sludge age over 15 days [14]. Volumetric Exchange Rate According to Antonio at 2003 reported that VER values range between 25-50%. High VER value is usually regarded as beneficial for avoiding sludge bulking due to substantial gap of the organic substrate produced between before and after feed- filling in the reactor. 2. METHODOLOGY 2.1. Lab-Scale Reactor The experimental was carried out using a lab-scale reactor (Three phases) the first phase simulated the SBR processes without media as stage one, stage two was for simulation the SBBR processes after adding biofilm media with 50 % fillingrate in the same tank, then the third stage changes the filling rate to 25 %. The second phase was to study the effect of changing the cycle’s retention time (aeration & settling). Finally, the third phase shows the effects of OLR changing; the conventional SBR and SBBR process for phase one as illustrated in the below Fig. Figure 1. Phase 1 - Stage 1 (No Media) Figure 2. Phase 1 - Stage 2 (50% Media) Figure 3. Phase 1 - Stage 3 (25% Media)
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 202 A laboratory scale reactor with the dimensions of 40 cm × 25 cm × 35 cm (L×W×H) and a working volume of 20 L has been fabricated using glass because it is not easy to be deformed, and easy to observethe biofilmcarriersandsludgeinthereactor.A baffle wall was installed at the entrance of the reactor to increase the flow. The system was built up and installed in Imyay Wastewater containing two submersible pumps (flow controlled) for feeding the reactor with the synthetic wastewater and wasting the excess activated sludge from the system with flow rate (1.50 L/Day). The system also contained air blowers (1.70 L/Hr.) The following figure presenting the schematic diagram for the lab-scale reactor process. Figure 4. Schematic diagram for the lab-scale process 2.2. Synthetic wastewater Synthetic simulates a real domestic wastewater and intended, which contains biodegradable organic pollutants with a constant concentration in its characteristics that lead to a high accuracy analysis. The C: N: P ratio is 100: 10: 1.9 that very similar to the domestic wastewater, the composition and its concentration is shown in the below table. Table 1. Synthetic wastewater compounds Compound C.F mg/l Peptone - 25 Na-acetate C2H3NaO2 120 Meat extract - 25 Glycerol C3H8O3 55 Potato starch - 55 Milk powder - 120 Urea CH4N2O 80 Ammonium chloride NH4Cl 25 Potassium dihydrogen orthophosphate KH2PO4 35 Magnesium sulphate MGSO4 10 This synthetic sample gives a mean COD of 420 mg/l. as shown in the below table.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 203 Table 2. Synthetic wastewater concentration Parameter Value Unit PH 7.8 - COD 420 PPM BOD5 280 PPM TN 42.4 PPM TP 7.85 PPM 2.3. Biofilm media A moving bed FAB media with a large surface area of 400 m2 /m3 made of polyethylene with a density of about 0.93 gm/cm3, which is locally manufactured, was used in SBBR phases, shown below. Figure 5. Moving bed media Table 3. Technical specification of the moving bed Effective specific surface area 400 m2/m3 Media height 15 mm Media diameter 20 mm Weight per unit surface area 0.37 kg/m2 Specific gravity 0.90-0.95 g/cm3 Voids > 98 % Density 0.93 g/cm3 Media fill rate range 25-55 % 2.4. Working plan This thesis study how efficient of the biological treatment and nutrient removal for the SBR and SBBR systems, the two systems works 2 cycle per day each cycle lasted for 12 h and contained five phases: influent (1.0 h), aerobic reaction (8.0 h), sedimentation (2.0 h) and decanting (1.0 h) [15]. The experimenthasbeenstudiedseveral variableswhereitdividedintothree main phases shown below.
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 204 PHASE ONE This phase has studied the media filling rate on the biological treatment and nutrient removal in the SBR and SBBR system, all other parameters was fixed such organic loading rate, Hydraulic retention time and cycle duration. Phase one has divided into three stages. Stage one has no media as a simulating of sequencing batch reactor system (SBR), in stage two the moving media were added by 25 % of the reactor volume but in the final, stage the filling rationchangedfrom25 % to 50 %. PHASE TWO This phase has studied the changing in aeration, settling cycle’s duration and it is reflecting on the biological treatment, and nutrient removal in the Sequencing Batch Biofilm Reactor System (SBBR), all other parameters wasfixedsuchorganicloading rate and media-filling rate. Phase two has divided into three stages. Stage one the aeration cycle was 8 hours and the settling cycle was 2 hours, in stage two the aeration cycle decreased to be 7 hours and increasing the settlingcycletobe3 hours,finallythethirdstagetheaeration cycle decreased to be 6 hours and the settling cycle increased to be 4 hours. PHASE THREE This phase has studied the effect of changing the organic loading rate (COD), it is reflecting on the biological treatment, and nutrient removal in the Sequencing Batch Biofilm Reactor System (SBBR), all other parameters was fixed such cycle duration and media-filling rate. Phase three has divided into two stages. Stage one the biological load was 420 mg/l and in cycle two the biological load increased to be 720 mg/l. 3. RESULTS & DISCUSSION Start-up phase took about 45 days to reach the SteadyState operation. System start-up took 15 days then it took 30 daysto let the biofilm to be formed on the moving media. The BOD removal rate reached 524.00 gm/day/m3, COD removal rate was 783.80 gm/day/m3, Total nitrogen removal rate reached 36.40 gm/day/m3 and finally for the total phosphorusremoval rate was 10.90 gm/day/m3. The experiment has been divided into three main phases, phase one illustrates the relation between various carrier-filling rates and its corresponding removal efficiency on various analysis as shown in the following figure. Figure 6. Average removal rates for phase one The pervious results indicate that average BOD5 removal at 0, 50 and 25 % carrier filling rates were 91.2, 93.6 and 94.0 % respectively. Although BOD5 removal efficiencies were morethan90%atall thecarrierfillingrates,average removal efficiency of 25 % carrier filling rate was found to be slightly higher and steadier which may be as a result of an active biofilm layer presence on the carrier’s surface. It has been widely recognized that excessivebiofilmgrowthcanresultinprocessimpairment
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 205 by reducing the effective biofilm surface area due to physical clogging, declining the biofilm reactiveness due to distribution limits of vital nutrients and accumulation of endogenous bacteria. In attached growth systems,problemslinked withexcessive biofilm can take place both in fixed bed and moving bed systems because of insufficient orunsuitablemixingpatterns[16].The average COD removal efficiency was significantly affected by different filling rates. 89.1, 91.7, and 92.7% COD removal efficiency were obtained at 0, 50 and 25% carrier fillingrates,respectively.ItcanbeseenthatCODremoval efficiencyincreased up to 3.60 % with increasing carrier filling rate from 0% to 25% (Figure 6). However, adding higher number of carriers(50%) into the reactor led to a decrease in COD removal efficiency which might be due to the accumulation of biomass on carrier’s surface. TN removal was also monitored during the experiment at the different filling rates. Basically, total nitrogen removed from wastewater by biological nitrificationanddenitrificationprocessunderaerobicandanaerobicconditions.TheaverageTN removal efficiency at filling rates of 0, 50 and 25 % were 39.20, 50.80 and 53.20% respectively shown in figure 6, the results indicate that TN removal efficiency increased after using media in the reactor, however the removal efficiency decreased significantly with increasing the number of carriers in the reactor as 25% media filling rate is more efficient than 50 % filling rate according to figure 6. Another parameter was observed during the experiment which is TP. The averageTPremoval rates was 63.50, 72.40 and 72.60 % at 0, 50 and 25% filling rate respectively shown in figure 6, the results indicate that TP removal efficiency increased after using media inthereactor,howeverthe removal efficiencydecreasedsignificantlywithincreasing the number of carriers in the reactor as 25% media filling rate is more efficient than 50 % filling rate according to figure 6. It has been observed that biofilm density on carriers in SBBR systemplaysa keyrolein systemperformanceand25%filling rate can provide sufficient amount of biomass on carriers for TP and TN removals, but in higher filling rates it leads to competition for enough oxygen and space which occurs between heterotrophs and nitrifies. The following table summarize phase one removal efficiency according to filling rate changes. Table 4. Average removal rates for phase one STAGE NO. MEDIA FILLING RATES CYCLE DURATION (AERATION- SETTLING) ORGANIC LOADING RATE (Kg COD/m3.day) AVG. BOD5 RE* AVG. COD RE* AVG. TN RE* AVG. TP RE* ONE 0 % (8 – 2) HOURS 0.84 91.2 % 89.1 % 39.2 % 63.5 % TWO 50 % (8 – 2) HOURS 0.84 93.6 % 91.7 % 50.8 % 72.4 % THREE 25 % (8 – 2) HOURS 0.84 94.0 % 92.7 % 53.2 % 72.6 % RE: REMOVAL EFFICIENCY Phase two illustrates the relation between various cycles durations and its corresponding removal efficiency on various analysis as shown in the following figure. Figure 7. Average removal rates for phase two The pervious results indicate that average BOD5 removal at (8 – 2) hours, (7 – 3) hours and (6 – 4) hours cycle durations were 94.0, 93.5 and 92.2 % respectively. Although BOD5 removal efficienciesweremorethan90%atall thecarrierfillingrates,
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 206 average removal efficiency of (8 – 2) hours cycle duration was found to be slightly higher andsteadierwhichmaybe according to the higher aeration time which lead to long contact time between carriers and the influent, more react period and more reaction time. Table 4.2 shows that the average COD removal efficiency was significantly affected by different cycle durations. 92.7, 91.7, and 90.6% COD removal efficiency were obtained at (8 – 2) hours, (7 – 3) hours and (6 – 4) hours cycle durations, respectively. It can be seen that COD removal efficiency increased up to 2.10 % with increasing the aeration cycle from 6 to 8 hours which lead to higher contact time between the influent and the microorganisms. (Poonyachat, 2001) found that decreasing the aeration cycle lead to lower performance on organic removal in terms of BOD and COD. However, the same trend for the effect of aeration cycle on COD removal efficiency was achieved in this study TN removal was also monitored during the experiment at the different cycle durations. Basically, total nitrogen removed from wastewater by biological nitrification and denitrification process under aerobic and anaerobic conditions. The average TN removal efficiency at cycle duration of (8 – 2) hours, (7 – 3) hours and (6 – 4) hours were 53.20, 55.50 and 57.50% respectively shown in figure 7, the results indicate that TN removal efficiency increased by increasing settling period, Figure (7) demonstrates that the TN removal efficiency was higher at shorter aeration cycle and longer settling cycle. This significant increase in the trend of TN removal from the first stage to the third stage, could be attributed to the active biofilm layer presented on carrier’s surface at the lowest aeration cycle which resulted in augmentation of the nitrification rate. Also increasingthesettlingcyclecause more activity of denitrification process. Niaki (2000) had the experiment to implementation of nutrient removal by using SBR [17]. The results can show that nitrogen removal by SBR system increases when anoxic cycle increases from one to 1.5 hours and decreased the effluent nitrate concentration by 53% [18]. Another parameter was observed during the experiment which is TP. The average TP removal rates was 72.30, 73.30 and 76.40 % at cycle duration of (8 – 2) hours, (7 – 3) hours and (6 – 4) hours respectively shown in figure (7), it aslo shows the remarkable increase of TP removal efficiency by decreasing the aeration cycle duration and increasing the settling cycle duration. Increasing the settling cycle lead to create an anaerobic condition in the same tank with the existing aerobic condition causes (PAO) Phosphate Accumulating Organisms formation which use phosphorus as an Energy storage mechanism. The following table summarize phase two removal efficiency according to cycle duration changes. Table 5. Average removal rates for phase two STAGE NO. MEDIA FILLING RATES CYCLE DURATION (AERATION- SETTLING) ORGANIC LOADING RATE (Kg COD/m3.day) AVG. BOD5 RE* AVG. COD RE* AVG. TN RE* AVG. TP RE* ONE 25 % (8 – 2) HOURS 0.84 94.0 % 92.7 % 53.2 % 72.3 % TWO 25 % (7 – 3) HOURS 0.84 93.5 % 91.7 % 55.5 % 73.3 % THREE 25 % (6 – 4) HOURS 0.84 92.2 % 90.6 % 57.5 % 76.4 % RE: REMOVAL EFFICIENCY Phase three illustrates the relation between various organic loading ratesanditscorrespondingremoval efficiencyon various analysis as shown in the following figure. Figure 8. Average removal rates for phase three
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 207 The pervious results indicate that average BOD5 removal at 0.84 and 1.44 Kg COD/m3.day were 94.0 and 95.6% respectively. Although BOD5 removal efficiencies were more than 90% at all the organic loading rates, average removal efficiency of 1.44 Kg COD/m3.day organic loading ratewasfoundtobeslightlyhigher andsteadier.LowBODremoval efficiency at OLR of 0.84 kg COD/m3. D could be related to the lack of food existent in the influent that was caused by low influent COD concentration. It can be obviously seen from Figure 8 that the highest BOD removal efficiencies were achieved at 1.44 kg COD/m3. d. This could be explained as result of enhancement of microbial growth andaugmentationoftheirattachmentonPE carriers when the OLR was increased. The results of COD removal with SBBR showed a similar trend as thatofBODremoval at different OLRs. Average COD removal efficiency increased from 92.70 to 94.80% with increasing OLR from 0.84 to 1.44 kg COD/m3. D, respectively. It was reported that higher COD removal efficiency could be achieved at higher OLR in the aerobic reactor [19]. This indicates that a higher OLR could enhancetheactivityofaerobicmicroorganism.Althoughatthe beginning of each phase, where OLR was increased, there was a corresponding decrease in COD removal efficiency, the system recovered shortly and adapted to the new conditions with time as it was expected. Hajipour (2011) foundthesametrendinCODremoval efficiency at different OLRs [20]. Aerobic thermophilic MBBR was used in their experiment and it was found that the COD removal efficiency increased primarily with increase in OLR. However, after it reached to a constant valueatOLRofabout6 kg COD/m3. D, COD removal efficiency started to decrease significantly. Nitrogen is normally removed biologically from wastewater with nitrification of ammonia to nitrate under aerobic conditions, followed by denitrification of nitrate to nitrogen gas under anoxic conditions.Theoutcomesof TN removal showed augmentation of removal efficiency rate from 49.50 to 53.20% when the OLR decreased from 1.44 to 0.84 kg COD/m3. D, respectively. This may be due to lowering organic carbon concentrations that enhances denitrification process. This is due to the lack of space and oxygen for the bacteria that consumes organic carbon and bacteria consuming ammonia and nitrite. S.H. Mirhossaini (2010) indicate that biological ammonia removal is highly influenced by competition established between heterotrophic and autotrophic microorganisms [21]. This competition depends on the COD concentration in influent wastewater. The result of his study showed that the ammonia could be removed from wastewaterinhigh quantityin extended activated sludge if COD concentration was adjusted. In influent COD concentration, 351.35±2.05mgL-1 can remove 79.84 percent of ammonia from wastewater. When influent COD is further than 351.35±2.05mgL-1,ammonia removal efficiencywill decrease. The effect of two different OLRs on nutrient removal is shown in table 4-3. Biological phosphorus removal is performedby phosphate accumulating microorganisms (PAO) that have theabilitytoaccumulatephosphateoverandabovewhatisrequired for growth. Due to low influent COD at OLRs of 0.84 kg COD/m3. D, 72.30%ofphosphatewasremoved.Graduallybyincreasing OLR from 0.84 to 1.44 kg COD/m3. D, phosphate removal increased up to 83.40%. The following table summarize phasethree removal efficiency according to filling rate changes. Table 6. Average removal rates for phase three STAGE NO. MEDIA FILLING RATES CYCLE DURATION (AERATION- SETTLING) ORGANIC LOADING RATE (Kg COD/m3.day) AVG. BOD5 RE* AVG. COD RE* AVG. TN RE* AVG. TP RE* ONE 25 % (8 – 2) HOURS 0.84 94.0 % 92.7 % 53.2 % 72.3 % TWO 25 % (8 – 2) HOURS 1.44 95.6 % 94.8 % 49.5 % 83.4 % RE: REMOVAL EFFICIENCY The microbial activity has been observed during all phases and from observation, it has been noticed that in phase one the microbial concentration was enhanced after using biofilm media. Figure (9) and (10) showing the microbial growth on25and 50% filling rate respectively. In phase two, it was too hard to observe the change in the microbial growth. However, in phase three it has been noticed that microbial concentration was enhanced with increasing OLR.
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 208 Figure 9. Microbial growth 25% media filling rate Figure 10. Microbial growth 50% media filling rate A light microscope was used to analysis the seeded biomassduringtheexperimental figure(11)presentingthemicroscopic image (40×objective) showed to have mixed populations of both gram-positive and gram-negative microorganisms. In gram negative, most of the bacteria are in cocci and diplococci, whereas gram-positive bacteria are found in clusters. Figure 11. Biomass 40x magnification A summary of several works focusing on removal efficiency of SBBRs for treatment of synthetic and raw wastewater is given in Table 7.
  • 10. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 209 Table 7 Experimental studies on SBBR REFERENCE S INFLOW Media filling rate Inflow COD (ppm) Aeration (hrs.) SRT (days) Avg. COD RE* Avg. TN RE* Avg. TP RE* This Research synthetic wastewater 25 % 420.0 8 11 92.7 % 53.2 % 72.3 % [22] synthetic wastewater 4 % 7000.0 19 15 98.9 % 78 % 1 - [23] raw wastewater Sponge 502.4 7 12 96.0 % 99.0 % 2 100 % [24] raw wastewater Rock 344.0 1 12 71.0 % - - [25] raw wastewater 30 % 288.3 5 - 91.19 % 67.8 % 2 - [26] synthetic wastewater 10 % 332.0 4.3 26 97.6 % 65.4 % 97.2 % RE: REMOVAL EFFICIENCY 1: (TKN) Total Kjeldahl Nitrogen removal 2: NH3-N removal 4. CONCLUSIONS The objective of this study was to optimize the performance of lab-scale reactor simulating sequencing batch biofilm reactors (SBBR) for organic and nutrients removal. The effects of operational parameters on removal efficiency were observed. In this study, the media filling rate, cycle duration and organic loading rate were varied. SBBR process is a verycosteffectiveand eco- friendly option from organic and nutrients removal. The following conclusion can be drawn from this study: 1. SBBR system is more efficient than SBR. According to this study, adding 25% media to SBR system with 6 hours’ aeration is more efficient than SBR system without media with 8 hours’ aeration. Where, the removal efficiency increased from 91.20 to 92.15 %, 89.12 to 90.58 %, 39.22 to 57.45 % and 63.48 to 76.43 % for BOD, COD, TN and TP respectively. 2. Adding media to an existing SBR system leads to reducing in the hydraulic retention time that can effect on system efficiency by increasing its absorptive capacity thus increasing the footprint. 3. At 25% of carrier filling rate, carriers could move uniformly in 20 L reactor and give favorable surface area for microbial growth. As a result, higher BOD, COD, TN and TP removal efficiency were achieved at 25% filling rate compared to that of 50%. 4. Changing the (aeration-settling) cycle from (8-2) to (6-4) hours did not significantly affect the SBBR performance in terms of COD and BOD removal as an active biofilm layer was formed on biofilm carriers. 5. (Aeration-settling) cycle variation from (8-2) to (6-4) hours Resulted in augmentation of T-P and T-N removal efficiency from 72.29 and 53.18% to 76.43 and 57.45%, respectively. 6. SBBR was capable of retaining a considerable quantity of attached biomass, which would provide successful performance and achieve appreciable organic removal. Thus, the higher the OLR led to the greater the amount of attached biomass on support material that resulted in consumption of a greater part of the substrate by this biofilm. 7. The higher BOD, COD and T-P removal was occurred at the higher organic loading rate of 1.44 Kg COD/m3.day, otherwise the T-N removal was higher at the lowest organic loading rate of 0.84 Kg COD/m3.day.
  • 11. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 210 8. Denitrification occurs primarily during the settle phase of the SBR operation so as the sufficient time required for anoxic denitrification should be calculated. 9. More biomass attachment on the media edges is correlatedwiththe media ratioin the systemasnoticedinmedia ratio variation from 25 to 50 %. REFERENCES [1] Safwat, S. M. (2018). Performance of moving bed biofilm reactor using effective microorganisms. Journal of Cleaner Production, 185, 723-731. [2] Ahmed, S., Rozaik, E., & Abdel-Halim, H. (2016). Performance of single-chamber microbial fuel cells using different carbohydrate-rich wastewaters and different inocula. Polish Journal of Environmental Studies, 25(2). [3] Safwat, S. M., & Matta, M. E. (2018). Adsorption of urea onto granular activated alumina:Acomparativestudywithgranular activated carbon. Journal of Dispersion Science and Technology, 1-11. [4] Safwat, S. M., Hamed, A., & Rozaik, E. (2018). Electrocoagulation/electroflotation of real printing wastewater using copper electrodes: A comparative study with aluminum electrodes. Separation Science and Technology, 1-12. [5] Safwat, S. M., Medhat, M., & Abdel-Halim, H. (2018). Adsorption of phenol onto aluminium oxide and zinc oxide: A comparative study with titanium dioxide. Separation Science and Technology, 1-13. [6] Ahmed, S., Abdelhalim, H., & Rozaik, E. (2013).TreatmentofPrimarySettled WastewaterUsingAnaerobicSequencingBatch Reactor Seeded with Activated EM. Civil and Environmental Research, 3(11), 130-136. [7] Safwat, S. M. (2019). Coupling Microbial Fuel Cells with Electrocoagulation Cells to form an Integrated System for Wastewater Treatment. Polish Journal of Environmental Studies. [8] Ahmed, S., Rozaik, E., & Abdelhalim, H. (2015). Effect of Configurations, Bacterial Adhesion, and Anode Surface Area on Performance of Microbial Fuel Cells Used for Treatment of Synthetic Wastewater. Water, Air, & Soil Pollution, 226(9), 300. [9] Safwat, S. M., Rozaik, E., & Abdel‐Halim, H. (2018). A comparative study on treatment of wastewaters with various biodegradability and various pH values using single‐chamber microbial fuel cells. Water and Environment Journal. [10] Safwat, S. M., & Rozaik, E. (2018). Growth Inhibition of Various Pathogenic Microorganisms Using Effective Microorganisms (EM). International Journal of Research and Engineering, 4(12), 283-286. [11] R.l. Irvine, p. (1995). Nitrogen removal in low-load single tank sequancing batch biofilm reactor . Sciencedirect. [12] Surampalli, r. Y. (1997). Nitrification, denitrification and phosphorus removal ina sequencingbatchreactors.Bioresource tech. [13] Smolders, g. J. (1994). Ph: key factor in biological phosphorus removal process. Water science and technology. [14] Kargi, f. U. (2002). Nutrient removal performance of a sequencing batch reactor as a function of the sludge age. J. Enzyme and microbial tech. [15] Jie, l. (2014). Impact of salinity on treatment of saline wastewater by sequencing batch biofilm reactor process. Springer. [16] Sen randall, b. F. (2007). Understanding the importance of aerobic mixing, biofilm thickness control and modeling on the success or failure of ifas systems for biological nutrient removal. [17] Niaki, s. R. (2000). Use of the advanced biological nutrient removal process in korean municipal wastewater treatment plants with low bods. [18] S.r, n. (2000). Use of the advanced biological nutrient removal process in korean municipal wastewater treatment plants with low bods. [19] Li, h. H. (2011). Removal of phenols, thiocyanate and ammonium from coal gasification wastewater using moving bed biofilm reactor.
  • 12. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 02 | Feb 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 211 [20] Hajipour, a. M. (2011). Aerobic thermophilic treatment of landfill leachate in moving-bed biofilm bioreactor. [21] S. H. Mirhossaini, h. G. (2010). Effect of influent cod on biological ammonia removal efficiency. [22] Ahmed nazem, w. E. (2014). The economical benefits of using biofilm sequencingbatchreactorfordairysequencingbatch reactor for dairy. [23] Dahu ding, c. F. (2011). Domestic sewage treatment in a sequencing batch biofilm reactor (sbbr) with an intelligent controlling system. [24] Vijay samuel, d. A. (2015). Wastewater treatment using attached growth batch reactor (agbr) technology. International journal of information research and review. [25] Dipesh c. Rajput, a. K. (2015). Performance of sequencing batch biofilm reactor to treat sewage. [26] Yunxiao jin, d. D. (2011). Performance of sequencing batch biofilm reactors with different control systems in treating synthetic municipal wastewater. Elsevier.