Crystallization is a separation process very commonly used in the industry of many different materials, from commercially very common chemicals to very specific ones. It also plays an important role in the pharmaceutical industry, as more than 90% of active pharmaceutical ingredients (API) are synthesized as a crystalline product. Crystallization may have a significant direct and indirect influence on the quality of a product; therefore, it is one of the most important purification and separation methods in the production of APIs.
Crystallization is a separation process very commonly used in the industry of many different materials, from commercially very common chemicals to very specific ones. It also plays an important role in the pharmaceutical industry, as more than 90% of active pharmaceutical ingredients (API) are synthesized as a crystalline product. Crystallization may have a significant direct and indirect influence on the quality of a product; therefore, it is one of the most important purification and separation methods in the production of APIs.
INCLUDES THE INTRODUCTION TO CRYSTALLIZATION, FOLLOWED BY MECHANISM LIKE SUPER SATURATION, NUCLEUS FORMATION, CRYSTAL GROWTH, IN DETAIL ACCOUNT HOMOGENOUS AND HETEROGENOUS NUCLEATION AS PRIMARY AND SECONDARY NUCLEATION.
Understanding the Importance of Crystallization Processes.pdfAlaquainc
The importance of crystallization processes is demonstrated by the way in which the molecular structure of an ice cube is altered by the addition of water. This water is not used up in melting the ice, but rather is absorbed by the ice.
INCLUDES THE INTRODUCTION TO CRYSTALLIZATION, FOLLOWED BY MECHANISM LIKE SUPER SATURATION, NUCLEUS FORMATION, CRYSTAL GROWTH, IN DETAIL ACCOUNT HOMOGENOUS AND HETEROGENOUS NUCLEATION AS PRIMARY AND SECONDARY NUCLEATION.
Understanding the Importance of Crystallization Processes.pdfAlaquainc
The importance of crystallization processes is demonstrated by the way in which the molecular structure of an ice cube is altered by the addition of water. This water is not used up in melting the ice, but rather is absorbed by the ice.
Download PPT by clicking on following link
http://pharmastuff.blogspot.com/2018/07/spherical-crystallization-ppt.html
Spherical crystallization is a particle design technique, by which crystallization and agglomeration can be carried out simultaneously in one step.
Improves flowability and compressibility.
Crystalline forms of a drug to be converted into different polymorphic form having better bioavailability.
For masking of the bitter taste of drug.
General guide lines for the spherical agglomeration of drugs
Chow et al postulated some general guide lines for the spherical agglomeration of drugs
• For compounds that are water soluble, a water-immiscible organic solvent is used as the external medium and salt solutions of high concentration without common ions can be used as the bridging liquid.
• For compounds that are soluble in one or more organic solvents water is employed as the external phase and a water-immiscible organic solvent as the bridging liquid.
For compounds that are only soluble in water-miscible organic solvents a saturated aqueous solution of the compound can serve as the external phase and an organic solvent mixture as the bridging solvent.
• For compounds that are insoluble in water or any organic solvents a water-immiscible organic solvent can act as the external phase and a 20% calcium chloride solution as the bridging liquid. In addition, a binding agent such as PVP or PEG is required for agglomeration since the powders are not sufficiently soluble in the bridging liquids to allow binding through recrystallization and fusion.
To prepare relatively stable and homogeneous mixtures of two immiscible liquids.
Permits administration of a liquid drug in the form of minute globules rather than in bulk.
Palatable administration of an otherwise distasteful oil by dispersing it in a sweetened, flavored aqueous vehicle.
Biphasic system
emulsions
Classification of emulsion
Theories of emulsification
The HLB system
Stability of Emulsion
Emulsion Manufacturing
Test for emulsions
Pharmaceutical applications of emulsions
Packaging of emulsions
Notes made by PU student:
INTRODUCTION TO DRUG AND DIFFERENT DOSAGE FORMS
Drug
Pharmaceutical Preparations Manufactured by Pharmaceutical Industry
Pharmaceutical Preparations Compounded Individually
SOLID DOSAGE FORMS
LIQUID DOSAGE FORMS
SEMI-SOLID DOSAGE FORM
NEW DRUG DELIVERY SYSTEMS
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2. Crystallization (Definition)
• Crystallization is the spontaneous
arrangement of the particles into a
repetitative orderly, i.e., regular
geometric patterns OR
• Crystallization is also a chemical solid-
liquid separation technique in which mass
transfer of a solute from the liquid solution
to a pure solid crystalline phase occurs.
3. •A crystal can be defined as a solid particle, which
is formed by the solidification (crystallization)
process (under suitable environment) in which
structural units are arranged by a fixed geometric
pattern or lattice.
4. •Crystal lattice is defined as an orderly
arrangement of particles in three – dimensional
space. The Three dimensional arrangement of
particle in a crystal is also known as space lattice
The smallest geometric portion, which repeat to
build up the whole Crystal, is called a unit cell.
•A crystal is bounded by plane surface called faces
The angle between the two perpendicular to the
intersecting faces is termed as the axial angle
Axial length can be defined as the distance
between the centre of two atoms.
5. •All crystals are constructed from repeating units
called unit cells. All unit cells in a specific crystal
are the same size and contain the same number of
molecules or ions arranged in the same way.
•There are seven primitive unit cells;
•cubic, hexagonal, trigonal(rhombohedral),
tetragonal, orthorhombic, monoclinic and
triclinic.
6.
7.
8. In chemical engineering crystallization occurs in a
crystallizer. Crystallization is therefore an aspect
of precipitation, obtained through a variation of
the solubility conditions of the solute in
the solvent, as compared to precipitation due to
chemical reaction.
There are two major events in the process of
crystallization
a. Nucleation
b. Crystal growth
9. A step where the solute molecules dispersed in
the solvent start to form clusters together.
These clusters become stable under the current
operating conditions.
However, when the clusters are not stable they
redissolve. Therefore, the clusters need to reach a
critical size in order to become stable nuclei.
It is at the stage of nucleation that the atoms
arrange in a defined and periodic manner that
defines the crystal growth.
10. •Nucleation is the initiation of a phase change in a
small region, such as the formation of a solid
crystal from a liquid solution.
•Total nucleation is the sum effect of two
categories of nucleation – primary and secondary.
11. Primary nucleation is the initial formation of a
crystal where there are no other crystals present
or where, if there are crystals present in the
system, they do not have any influence on the
process
Secondary Nucleation is attributable to fluid
shear, the other due to collisions between already
existing crystals with either a solid surface of the
crystallizer or with other crystals themselves.
12. •Once the first small crystal, the nucleus, forms
it acts as a convergence point for molecules of
solute touching – or adjacent to – the crystal so
that it increases its own dimension in successive
layers.
•The pattern of growth resembles the rings of an
onion, as shown in the picture, where each
colour indicates the same mass of solute; this
mass creates increasingly thin layers due to the
increasing surface area of the growing crystal.
13.
14.
15. In crystallization Processes nuclei formation
should be under control, since the number of
nuclei will control the size of the crystal.
Large crystals may be obtained as a result of slow
cooling of solutions.
Nucleation may be inhibited by the presence of
impurities, especially if of high molecular weight
in the solution.
16. 1. The applications of the crystallization
technique in the pharmaceutical industry as a
purification and separation process for the
isolation and synthesis of pure active
pharmaceutical ingredients (API)
2. Crystallization is practiced on all scales: from
the isolation of the first milligrams of a newly
synthesized substance in the research
laboratory to isolating products on the mulit-
million tone scale in industry.
17. •Bentley Textbook of Pharmaceutics, Eighth edition,
edited by E.A Rawlins, chapter 25 and 26, page
347-350, 351.
•Pharmaceutical Practice, Fourth Edition, edited by
Arthur J. Winfield, Judith Rees and Smith, Chapter
25.
•Handbook of Pharmacy, Embracing the theory and
the practice of pharmacy and Art of Dispensing
(1894), page 352.