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PHYSICAL PROPERTIES OF
BUILDING MATERIALSBUILDING MATERIALS
CONCRETE
Ingredient – cement, water, small
stones
Strength – cheap, fireproof &
weatherproof, molds any shape,
strong in compression
Weaknesses – cracks with
temperature changes weak intemperature changes, weak in
tension
Applications – early arch bridges &
domes
REINFORCED CONCRETE
Type – fine-grained concrete withType – fine-grained concrete with
high-strength steel
Ingredient – steel bars hidden in
concrete
Strength – low-cost, fireproof &
th f ld hweatherproof, molds any shape,
strong in compression & tension
Weaknesses – can crack as it cools
& hardens
Applications – bridges, dams,g
domes, buildings
BRICK
Type ordinary brickType – ordinary brick
Ingredient – burned clay
Strength – cheap, strong in
compressionp
Weaknesses – heavy weak inWeaknesses – heavy, weak in
tension
Applications – walls of early
skyscrapers and tunnelsskyscrapers and tunnels,
domes
CAST IRON
Type – cast ironType – cast iron
Ingredient – iron with lots of carbonIngredient iron with lots of carbon
Strength – molds to any shape,Strength molds to any shape,
strong in compression
Weaknesses – weaker than steel in
tension, breaks without warning
Applications – arch bridges,
cannons domescannons, domes
STEEL
Type – high-strength steelType – high-strength steel
Ingredient – iron with a touch ofIngredient iron with a touch of
carbon
Strength – one of the strongest
materials used in construction,
t i i & t istrong in compression & tension
Weaknesses rusts loses strengthWeaknesses – rusts, loses strength
in extremely high temperature
Applications – cables in
suspension bridges, buildingsg g
ALUMINUM
Type – aluminum alloyyp y
Ingredients – aluminum w/Ingredients – aluminum w/
magnesium & copper
Strength – lightweight,
d ’t t t idoesn’t rust, strong in
compression & tension
Weaknesses – expensive
Applications – airplane wings,Applications airplane wings,
boats, skyscrapers “skin”
WOOD
Strength cheapStrength – cheap,
lightweight, moderately
strong in compression &strong in compression &
tension
Weaknesses – rots, swells
and burn easilyand burn easily
Applications – bridges,
houses, 2 or 3-story
bldbldgs
PLASTIC
Type – high-strength plasticyp g g p
fabric
Ingredients – long chain of
moleculesmolecules
St th fl ibl li ht i htStrength – flexible, lightweight,
long lasting, strong in
compression & tensioncompression & tension
Weaknesses – expensive
Applications – tent structures,
inflatable roofs
Introduction to ConcreteIntroduction to Concrete
Concrete As A Material
• Concrete, literally, forms the basis of our
modern life:modern life:
– Roadways/transportation systems
– Infrastructure (bridges, dams, buildings)Infrastructure (bridges, dams, buildings)
– Harbor protection (flood walls)
– Water distribution (pipes & conduit)
– Any type of buildingsAny type of buildings
G d C l DGrand Coulee Dam
ConcreteConcrete
• The word “concrete” originates from the
Latin verb “concretus” which means toLatin verb concretus , which means to
grow together.
• It is a mixture of portland cement, water,
aggregates (Fine & Coarse) and in someaggregates (Fine & Coarse) and in some
cases admixtures.
• The cement and water form a paste that
hardens and bonds the aggregates togetherhardens and bonds the aggregates together.
• Concrete is often looked upon as “manp
made rock”.
REASONS WHY CONCRETE IS THE MOST
WIDELY USED MATERIAL:
• Concrete is one of
the cheapest and
most readilymost readily
available materials
Concrete can be• Concrete can be
formed into a
variety of shapes
and sizes
• Concrete possesses
excellent resistance
to water
Advantage of Concreteg
• We ha e the abilit to cast desired shapes• We have the ability to cast desired shapes
– Arches, piers, columns, shells, slabs, beams, etc…
• Properties can be tailored according to need
(strength, durability, etc.)( g y )
• Ability to resist high temperatures
– Will maintain structural integrity far longer thanWill maintain structural integrity far longer than
structural steel
• Does not require protective coatings• Does not require protective coatings
• Can be an architectural & structural member at the
tisame time
Properties of Quality Concrete
• Workability (ease of placement; resistance
to segregation; homogenous mass)to segregation; homogenous mass)
• Consistency (ability to flow)
• Durability
S h• Strength
• Chloride Penetration ResistanceChloride Penetration Resistance
• Abrasion Resistance
W k biliWorkability
• Workability is the property that determines the ease with
hi h f hl i d b l d d fi i h dwhich freshly mixed concrete can be placed and finished
without segregation.
• Workability is difficult to measure but redi-mix
companies usually have experience in determining thecompanies usually have experience in determining the
proper mix.
• Therefore, it is important to accurately describe what the
concrete is to be used for, and how it will be placed.
Durability
f bl i l d h i f
y
• If acceptable materials are used, the properties of
concrete, such as durability, wear resistance, and
strength depend on the cement mixture.
• A mixture with a sufficiently low ratio of water to• A mixture with a sufficiently low ratio of water to
cement plus entrained air, if specified, is the most
d i bldesirable.
• These properties--and thus the desired concrete
quality--can only be fully achieved through proper
placement and finishing, followed by prompt andplacement and finishing, followed by prompt and
effective curing.
Th N f CThe Nature of Concrete
• It is a composite material
• Aggregates are 65% - 80% of the volumeAggregates are 65% - 80% of the volume
– Fine aggregate: sand
Coarse aggregate: stone– Coarse aggregate: stone
C G l & li bi d• Cement: General term & applies to any binder
– Portland cement
– fly ash
W t• Water
Th P Of Th A tThe Purpose Of The Aggregates
• Large aggregates:
– provide density (fill space: cheap filler)provide density (fill space: cheap filler)
– provide strength (hard material)
• Fine aggregates:
fill small voids between large– fill small voids between large
aggregates (reduce volume changes)
– Increases strength of the cement binder
The Cement Matrix
• Cement:Cement:
– produces a crystalline
structurestructure
– binds aggregates together
Uses for cement:
Mortar = cement + sand + water
Plaster = cement + lime + sand + waterPlaster cement + lime + sand + water
Grout = cement + sand + considerable amount of water
Paste = cement + water
Water
• needed for two purposes:
– chemical reaction with cement
– workabilityworkability
• only 1/3 of the water is needed for chemical reaction
i i d h l• extra water remains in pores and holes
• results in porosity
• Good for preventing plastic shrinkage cracking and
workabilityworkability
• Bad for permeability, strength, durability.
CONSTRUCTION
STONES
TOPICSTOPICS
– Stone as a Construction MaterialStone as a Construction Material
– Classification of Stone
– Cutting and Dressing of Stones
– Construction of Stone Masonry– Construction of Stone Masonry
– Comparison between Brick and Stone
masonrymasonry
StoneStone
a natural, hard substance formed from
minerals and earth material which are
present in rocks.present in rocks.
Rock
the portion of the earth’s crust having no
definite shape and structuredefinite shape and structure
To qualify as a construction material, stoneTo qualify as a construction material, stone
should have the following qualities:should have the following qualities:should have the following qualities:should have the following qualities:
StrengthStrength:: MostMost typestypes ofof
stonestone havehave moremore thanthan
adequateadequate compressivecompressiveqq pp
strengthstrength.. TheThe shearshear
strengthstrength ofof stone,stone,st e gtst e gt oo sto e,sto e,
however,however, isis usuallyusually
aboutabout 11//1010 ofof itsitsaboutabout 11//1010 ofof itsits
compressivecompressive strengthstrength
HardnessHardness:: hardnesshardness isis importantimportant whenwhen stonestonepp
isis usedused forfor flooring,flooring, paving,paving, andand stairstair treadstreads..
D bilitD bilit R i tR i tDurabilityDurability:: ResistanceResistance
toto thethe weatheringweathering
effectseffects ofof rain,rain, wind,wind,
heat,heat, andand frostfrost
actionaction isis necessarynecessary
forfor exteriorexterior
stoneworkstonework
W k bilitW k bilit AA t ’t ’WorkabilityWorkability:: AA stone’sstone’s
hardnesshardness andand graingrain
texturetexture mustmust allowallow itit
toto bebe quarried,quarried, cutcut
andand shapedshaped
D itD it AA t ’t ’DensityDensity:: AA stone’sstone’s
porosityporosity affectsaffects itsits
abilityability toto withstandwithstand
frostfrost actionaction andand
stainingstaining
AppearanceAppearance: Appearance factors include: Appearance factors include
color, grain, and texturecolor, grain, and texture
CLASSIFICATION OF STONESCLASSIFICATION OF STONES
(according to geological origin):(according to geological origin):
Igneous rockIgneous rock
Sedimentary rockSedimentary rockyy
Metamorphic rocksMetamorphic rocksMetamorphic rocksMetamorphic rocks
IgneousIgneous rockrock isis formedformed asas aa resultresult ofof coolingcooling ofof thethe
moltenmolten rockrock toto solidsolid statestate -- ItIt isis nonporous,nonporous, hard,hard,
strongstrong andand durabledurable
IgneousIgneous rockrock alsoalso knownknown asas
primary,primary, unun--stratifiedstratified oror eruptiveeruptiveprimary,primary, unun stratifiedstratified oror eruptiveeruptive
rocksrocks
GraniteGranite:: Consists mainly ofConsists mainly of
quartz feldspar mica and otherquartz feldspar mica and otherquartz, feldspar, mica, and otherquartz, feldspar, mica, and other
colored minerals; colors includecolored minerals; colors include
black gray red pink brownblack gray red pink brownblack, gray, red, pink, brown,black, gray, red, pink, brown,
buff, and greenbuff, and green
Serpentine:Serpentine: Main ingredient isMain ingredient is
serpentine; color ranges fromserpentine; color ranges from
olive green to greenish black, isolive green to greenish black, is
fine grained and densefine grained and dense
BasaltBasalt:: Color ranges from grayColor ranges from gray
t bl k d i l f it bl k d i l f ito black; used mainly for pavingto black; used mainly for paving
stones and retaining wallsstones and retaining walls
GraniteGraniteGraniteGranite
NonNon--porous, hard,porous, hard,
strong, durablestrong, durable
C l RC l RColor RangeColor Range
Surface TexturesSurface TexturesSurface TexturesSurface Textures
SourcesSourcesSourcesSources
Primary UsesPrimary Uses
3535
Polished Surface
Rough Texture
3636
ShShape
Flat to Round
3737
TYPES OF BUILDING STONESTYPES OF BUILDING STONES
SerpentineSerpentine –– igneous withigneous withpp gg
mineral serpentine.mineral serpentine.
Typically olive green toTypically olive green toyp y gyp y g
greenish black butgreenish black but
impurities may color theimpurities may color thep yp y
rock.rock.
Used only for interiors due toUsed only for interiors due to
weatheringweathering
Sedimentary rockSedimentary rock is formed by the deposition ofis formed by the deposition of
sediment by water, wind or glacier, results insediment by water, wind or glacier, results in
sandstone, limestone and shalesandstone, limestone and shale
Sedimentary rocksSedimentary rocks are also known as aqueous orare also known as aqueous or
stratified rocksstratified rocks
Sandstone: Sedimentary rock composed of sand sized grainsSandstone: Sedimentary rock composed of sand sized grains
made of silica, iron oxide and clay - Colors include gray,
brown light brown buff russet red copper and purplebrown, light brown, buff, russet, red, copper, and purple
Limestone: Sedimentary rock composed of calcite andLimestone: Sedimentary rock composed of calcite and
dolomite - Three types: oolitic, dolomitic and crystalline -
Has high compressive strength - Used for building stones andHas high compressive strength Used for building stones and
for paneling
Shale: Derived from clays and silts; weak along planes and is
in thin laminations - High in limestone and color varies fromin thin laminations High in limestone and color varies from
black to red, yellow, and blue
TYPES OF BUILDING STONESTYPES OF BUILDING STONES
SandstoneSandstone –– class of rockclass of rock
of cemented silica grainsof cemented silica grains
with texture ranging fromwith texture ranging from
fifivery fine to very coarse.very fine to very coarse.
Colors vary from buff,Colors vary from buff,
d d li h bd d li h bred and light brown.red and light brown.
Porous where as 30% ofPorous where as 30% of
l d fl d fvolume composed of poresvolume composed of pores
TYPES OF BUILDING STONESTYPES OF BUILDING STONES
LimestoneLimestone –– sedimentarysedimentary
rock likerock like dolomitedolomite, no, no
cleavage lines, low incleavage lines, low in
absorption, smooth, uniformabsorption, smooth, uniform
in structure & composition.in structure & composition.
High compressive & tensileHigh compressive & tensile
strengthstrength
Used for:Used for:
wall & floor surfaceswall & floor surfaces
Limestone with Granite
4343
TYPES OF BUILDING STONESTYPES OF BUILDING STONES
TravertineTravertine –– sedimentarysedimentary
rockrock pleasingpleasing texturetexture withwithrock,rock, pleasingpleasing texturetexture withwith
smallsmall naturalnatural pocketspockets onon aa
cutcut surfacesurfacecutcut surfacesurface..
UsedUsed forfor::UsedUsed forfor::
interiorinterior decorativedecorative
stonestone
Metamorphic rocksMetamorphic rocks has undergone a change inhas undergone a change in
structure, texture, or composition due to thestructure, texture, or composition due to the
natural agencies, as heat and pressure,natural agencies, as heat and pressure,gg
especially when the rock becomes harderespecially when the rock becomes harder
and more crystalline, as marble and slateand more crystalline, as marble and slatey ,y ,
Metamorphic RockMetamorphic RockMetamorphic RockMetamorphic Rock
MarbleMarble
SlSlate
TYPES OF BUILDING STONESTYPES OF BUILDING STONES
MarbleMarble –– metamorphicmetamorphic
rock,rock, aa rere crystallizedcrystallized
limestonelimestone formingforming intointo
carraracarrara,, parianparian,, onyxonyx andand
vermontvermont..
UsedUsed forfor::
flooringflooring
llll && ll f if iwallwall && columncolumn facingfacing
Marble - Exterior Application
4848
TYPES OF BUILDING STONESTYPES OF BUILDING STONES
Slate RockSlate Rock ––
metamorphosis of claysmetamorphosis of claysmetamorphosis of claysmetamorphosis of clays
and shale's deposited inand shale's deposited in
layers. May be separatedlayers. May be separatedlayers. May be separatedlayers. May be separated
into thin, tough sheetsinto thin, tough sheets
calledcalled slatesslates . Colors are. Colors arecalledcalled slatesslates . Colors are. Colors are
black, green red, grey, orblack, green red, grey, or
purple.purple.purple.purple.
Used for:Used for:
flooringflooring
window sillswindow sills
stair treads & facingstair treads & facing
Slate Flooring
5050
Other Metamorphic Rocks Used InOther Metamorphic Rocks Used InOther Metamorphic Rocks Used InOther Metamorphic Rocks Used In
Stone MasonryStone Masonry
QuartziteQuartzite:: It is a variety ofIt is a variety of stonestone composed ofcomposed of
mainly granular quartz cemented by silica, colormainly granular quartz cemented by silica, color
varies from brown, buff, tan, ivory, red through grayvaries from brown, buff, tan, ivory, red through gray
SchistSchist:: Made of silica with smaller amounts of ironMade of silica with smaller amounts of iron
oxide and magnesium oxideoxide and magnesium oxide -- Color varies fromColor varies fromoxide and magnesium oxideoxide and magnesium oxide Color varies fromColor varies from
blue, green, brown, gold, white, gray, andblue, green, brown, gold, white, gray, and redred
STONE CONSTRUCTIONSTONE CONSTRUCTION
Largely used asLargely used as facingfacing for building material with steel and concrete frames.for building material with steel and concrete frames.
5252
Application Categories :Application Categories :Application Categories :Application Categories :
11 PanelingPaneling1.1. PanelingPaneling
2.2. AshlarsAshlars
3.3. RubbleworkRubblework
4.4. TrimTrim4.4. TrimTrim
PanelingPaneling –– thinthin slabsslabs ofof stonestone cutcut toto dimensiondimension
dd thi kthi k tt b kb k llll ddandand thicknessthickness toto covercover backback upup wallswalls andand
provideprovide finishedfinished exteriorexterior
RunningRunning BondBond -- aa masonrymasonry bondbond formedformed whenwhen allall unitsunits
areare laidlaid inin stretcherstretcher positionposition withwith aa halfhalf--unitunit overlapoverlapareare laidlaid inin stretcherstretcher position,position, withwith aa halfhalf unitunit overlapoverlap
Stack BondStack Bond -- aa masonry bond formed when there is nomasonry bond formed when there is no
overlapping of all units and all horizontal & verticaloverlapping of all units and all horizontal & vertical
joints are alignedjoints are aligned
Ashlar MasonryAshlar MasonryAshlar MasonryAshlar Masonry
In this type properly dressed stones areIn this type properly dressed stones are
used.used.
1.1. Ashlar fine or courseAshlar fine or course ashlarashlar masonrymasonry
R d dR d d hlhl2.2. Random coursedRandom coursed ashlarashlar masonrymasonry
3.3. Rough tooledRough tooled ashlarashlar masonrymasonry3.3. Rough tooledRough tooled ashlarashlar masonrymasonry
4.4. Rock or quarry facedRock or quarry faced ashlarashlar masonrymasonry
5.5. ChamferedChamfered ashlarashlar masonrymasonry
66 Block in course masonryBlock in course masonry6.6. Block in course masonryBlock in course masonry
7.7. Ashlar facingAshlar facing
AshlarsAshlars –– work requires the use of cut stonework requires the use of cut stone
that includes broken ashlars regularly /that includes broken ashlars regularly /that includes broken ashlars, regularly /that includes broken ashlars, regularly /
irregularly coursed.irregularly coursed.
CoursedCoursed AshlarAshlar --
AshlarAshlar masonrymasonryyy
laidlaid outout inin coursescourses
ofof equalequal heightheight;;
bl kbl k ff iiblocksblocks ofof variousvarious
sizessizes maymay bebe
combinedcombined toto makemakecombinedcombined toto makemake
upup thethe heightheight ofof
thethe coursecourse
RandomRandom AshlarAshlar -- AshlarAshlar
masonrymasonry laidlaid withoutwithoutyy
regularregular coursescourses butbut withwith
anan overalloverall effecteffect ofof
h i t lh i t l i t tii t tihorizontalhorizontal orientationorientation
DimensionDimension stonestone -- isis quarriedquarried andand squaredsquared stonestone
ii ii dd ff ifi difi d thi kthi k ddinin properproper sizesize andand ofof specifiedspecified thickness,thickness, usedused
commonlycommonly forfor wallwall panels,panels, cornices,cornices, copings,copings,
lintelslintels andand flooringflooringlintelslintels andand flooringflooring..
Rubble MasonryRubble MasonryRubble MasonryRubble Masonry
In this type undressed or roughly dressedIn this type undressed or roughly dressed
t dt dstones are usedstones are used
1.1. UnUn--coarsedcoarsed Rubble MasonryRubble Masonry
2.2. Random Rubble MasonryRandom Rubble Masonry
33 Coursed Rubble MasonryCoursed Rubble Masonry3.3. Coursed Rubble MasonryCoursed Rubble Masonry
4.4. Dry Rubble MasonryDry Rubble Masonry
RubbleRubble consistsconsists ofofRubbleRubble -- consistsconsists ofof
roughrough fragmentsfragments ofof
brokenbroken stonestone thatthatbrokenbroken stonestone thatthat
havehave atat leastleast oneone
goodgood faceface forforgoodgood faceface forfor
exposureexposure inin aa wallwall..
RubbleworkRubblework –– randomrandom && nono attemptattempt toto
producedproduced anan orderlyorderly coursecourse eithereitherproducedproduced anan orderlyorderly coursecourse eithereither
horizontalhorizontal oror verticalvertical.... SmallSmall spacesspaces areare
fill dfill d ithith llll ttfilledfilled withwith smallersmaller stonesstones..
CoursedCoursed RubbleRubble -- FieldstoneFieldstone oror
roughlyroughly dresseddressed stone,stone, withwith oror
withoutwithout mortar,mortar, assembledassembled toto givegive
aa effecteffect ofof coursescourses
FieldstoneFieldstone -- StoneStone foundfound onon thethe groundground (i(i..ee..,, notnot
quarriedquarried)) thatthat isis aa suitablesuitable sizesize andand shapeshape forfor useuse asasquarriedquarried)) thatthat isis aa suitablesuitable sizesize andand shapeshape forfor useuse asas
drywalldrywall oror rubblerubble masonrymasonry

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BUILDING MATERIALS 1

  • 1. PHYSICAL PROPERTIES OF BUILDING MATERIALSBUILDING MATERIALS
  • 2. CONCRETE Ingredient – cement, water, small stones Strength – cheap, fireproof & weatherproof, molds any shape, strong in compression Weaknesses – cracks with temperature changes weak intemperature changes, weak in tension Applications – early arch bridges & domes
  • 3. REINFORCED CONCRETE Type – fine-grained concrete withType – fine-grained concrete with high-strength steel Ingredient – steel bars hidden in concrete Strength – low-cost, fireproof & th f ld hweatherproof, molds any shape, strong in compression & tension Weaknesses – can crack as it cools & hardens Applications – bridges, dams,g domes, buildings
  • 4. BRICK Type ordinary brickType – ordinary brick Ingredient – burned clay Strength – cheap, strong in compressionp Weaknesses – heavy weak inWeaknesses – heavy, weak in tension Applications – walls of early skyscrapers and tunnelsskyscrapers and tunnels, domes
  • 5. CAST IRON Type – cast ironType – cast iron Ingredient – iron with lots of carbonIngredient iron with lots of carbon Strength – molds to any shape,Strength molds to any shape, strong in compression Weaknesses – weaker than steel in tension, breaks without warning Applications – arch bridges, cannons domescannons, domes
  • 6. STEEL Type – high-strength steelType – high-strength steel Ingredient – iron with a touch ofIngredient iron with a touch of carbon Strength – one of the strongest materials used in construction, t i i & t istrong in compression & tension Weaknesses rusts loses strengthWeaknesses – rusts, loses strength in extremely high temperature Applications – cables in suspension bridges, buildingsg g
  • 7. ALUMINUM Type – aluminum alloyyp y Ingredients – aluminum w/Ingredients – aluminum w/ magnesium & copper Strength – lightweight, d ’t t t idoesn’t rust, strong in compression & tension Weaknesses – expensive Applications – airplane wings,Applications airplane wings, boats, skyscrapers “skin”
  • 8. WOOD Strength cheapStrength – cheap, lightweight, moderately strong in compression &strong in compression & tension Weaknesses – rots, swells and burn easilyand burn easily Applications – bridges, houses, 2 or 3-story bldbldgs
  • 9. PLASTIC Type – high-strength plasticyp g g p fabric Ingredients – long chain of moleculesmolecules St th fl ibl li ht i htStrength – flexible, lightweight, long lasting, strong in compression & tensioncompression & tension Weaknesses – expensive Applications – tent structures, inflatable roofs
  • 11. Concrete As A Material • Concrete, literally, forms the basis of our modern life:modern life: – Roadways/transportation systems – Infrastructure (bridges, dams, buildings)Infrastructure (bridges, dams, buildings) – Harbor protection (flood walls) – Water distribution (pipes & conduit) – Any type of buildingsAny type of buildings
  • 12. G d C l DGrand Coulee Dam
  • 13. ConcreteConcrete • The word “concrete” originates from the Latin verb “concretus” which means toLatin verb concretus , which means to grow together. • It is a mixture of portland cement, water, aggregates (Fine & Coarse) and in someaggregates (Fine & Coarse) and in some cases admixtures. • The cement and water form a paste that hardens and bonds the aggregates togetherhardens and bonds the aggregates together. • Concrete is often looked upon as “manp made rock”.
  • 14. REASONS WHY CONCRETE IS THE MOST WIDELY USED MATERIAL: • Concrete is one of the cheapest and most readilymost readily available materials Concrete can be• Concrete can be formed into a variety of shapes and sizes • Concrete possesses excellent resistance to water
  • 15. Advantage of Concreteg • We ha e the abilit to cast desired shapes• We have the ability to cast desired shapes – Arches, piers, columns, shells, slabs, beams, etc… • Properties can be tailored according to need (strength, durability, etc.)( g y ) • Ability to resist high temperatures – Will maintain structural integrity far longer thanWill maintain structural integrity far longer than structural steel • Does not require protective coatings• Does not require protective coatings • Can be an architectural & structural member at the tisame time
  • 16. Properties of Quality Concrete • Workability (ease of placement; resistance to segregation; homogenous mass)to segregation; homogenous mass) • Consistency (ability to flow) • Durability S h• Strength • Chloride Penetration ResistanceChloride Penetration Resistance • Abrasion Resistance
  • 17. W k biliWorkability • Workability is the property that determines the ease with hi h f hl i d b l d d fi i h dwhich freshly mixed concrete can be placed and finished without segregation. • Workability is difficult to measure but redi-mix companies usually have experience in determining thecompanies usually have experience in determining the proper mix. • Therefore, it is important to accurately describe what the concrete is to be used for, and how it will be placed.
  • 18. Durability f bl i l d h i f y • If acceptable materials are used, the properties of concrete, such as durability, wear resistance, and strength depend on the cement mixture. • A mixture with a sufficiently low ratio of water to• A mixture with a sufficiently low ratio of water to cement plus entrained air, if specified, is the most d i bldesirable. • These properties--and thus the desired concrete quality--can only be fully achieved through proper placement and finishing, followed by prompt andplacement and finishing, followed by prompt and effective curing.
  • 19. Th N f CThe Nature of Concrete • It is a composite material • Aggregates are 65% - 80% of the volumeAggregates are 65% - 80% of the volume – Fine aggregate: sand Coarse aggregate: stone– Coarse aggregate: stone C G l & li bi d• Cement: General term & applies to any binder – Portland cement – fly ash W t• Water
  • 20. Th P Of Th A tThe Purpose Of The Aggregates • Large aggregates: – provide density (fill space: cheap filler)provide density (fill space: cheap filler) – provide strength (hard material) • Fine aggregates: fill small voids between large– fill small voids between large aggregates (reduce volume changes) – Increases strength of the cement binder
  • 21. The Cement Matrix • Cement:Cement: – produces a crystalline structurestructure – binds aggregates together Uses for cement: Mortar = cement + sand + water Plaster = cement + lime + sand + waterPlaster cement + lime + sand + water Grout = cement + sand + considerable amount of water Paste = cement + water
  • 22. Water • needed for two purposes: – chemical reaction with cement – workabilityworkability • only 1/3 of the water is needed for chemical reaction i i d h l• extra water remains in pores and holes • results in porosity • Good for preventing plastic shrinkage cracking and workabilityworkability • Bad for permeability, strength, durability.
  • 24. TOPICSTOPICS – Stone as a Construction MaterialStone as a Construction Material – Classification of Stone – Cutting and Dressing of Stones – Construction of Stone Masonry– Construction of Stone Masonry – Comparison between Brick and Stone masonrymasonry
  • 25. StoneStone a natural, hard substance formed from minerals and earth material which are present in rocks.present in rocks. Rock the portion of the earth’s crust having no definite shape and structuredefinite shape and structure
  • 26. To qualify as a construction material, stoneTo qualify as a construction material, stone should have the following qualities:should have the following qualities:should have the following qualities:should have the following qualities: StrengthStrength:: MostMost typestypes ofof stonestone havehave moremore thanthan adequateadequate compressivecompressiveqq pp strengthstrength.. TheThe shearshear strengthstrength ofof stone,stone,st e gtst e gt oo sto e,sto e, however,however, isis usuallyusually aboutabout 11//1010 ofof itsitsaboutabout 11//1010 ofof itsits compressivecompressive strengthstrength
  • 27. HardnessHardness:: hardnesshardness isis importantimportant whenwhen stonestonepp isis usedused forfor flooring,flooring, paving,paving, andand stairstair treadstreads..
  • 28. D bilitD bilit R i tR i tDurabilityDurability:: ResistanceResistance toto thethe weatheringweathering effectseffects ofof rain,rain, wind,wind, heat,heat, andand frostfrost actionaction isis necessarynecessary forfor exteriorexterior stoneworkstonework
  • 29. W k bilitW k bilit AA t ’t ’WorkabilityWorkability:: AA stone’sstone’s hardnesshardness andand graingrain texturetexture mustmust allowallow itit toto bebe quarried,quarried, cutcut andand shapedshaped
  • 30. D itD it AA t ’t ’DensityDensity:: AA stone’sstone’s porosityporosity affectsaffects itsits abilityability toto withstandwithstand frostfrost actionaction andand stainingstaining
  • 31. AppearanceAppearance: Appearance factors include: Appearance factors include color, grain, and texturecolor, grain, and texture
  • 32. CLASSIFICATION OF STONESCLASSIFICATION OF STONES (according to geological origin):(according to geological origin): Igneous rockIgneous rock Sedimentary rockSedimentary rockyy Metamorphic rocksMetamorphic rocksMetamorphic rocksMetamorphic rocks
  • 33. IgneousIgneous rockrock isis formedformed asas aa resultresult ofof coolingcooling ofof thethe moltenmolten rockrock toto solidsolid statestate -- ItIt isis nonporous,nonporous, hard,hard, strongstrong andand durabledurable IgneousIgneous rockrock alsoalso knownknown asas primary,primary, unun--stratifiedstratified oror eruptiveeruptiveprimary,primary, unun stratifiedstratified oror eruptiveeruptive rocksrocks
  • 34. GraniteGranite:: Consists mainly ofConsists mainly of quartz feldspar mica and otherquartz feldspar mica and otherquartz, feldspar, mica, and otherquartz, feldspar, mica, and other colored minerals; colors includecolored minerals; colors include black gray red pink brownblack gray red pink brownblack, gray, red, pink, brown,black, gray, red, pink, brown, buff, and greenbuff, and green Serpentine:Serpentine: Main ingredient isMain ingredient is serpentine; color ranges fromserpentine; color ranges from olive green to greenish black, isolive green to greenish black, is fine grained and densefine grained and dense BasaltBasalt:: Color ranges from grayColor ranges from gray t bl k d i l f it bl k d i l f ito black; used mainly for pavingto black; used mainly for paving stones and retaining wallsstones and retaining walls
  • 35. GraniteGraniteGraniteGranite NonNon--porous, hard,porous, hard, strong, durablestrong, durable C l RC l RColor RangeColor Range Surface TexturesSurface TexturesSurface TexturesSurface Textures SourcesSourcesSourcesSources Primary UsesPrimary Uses 3535
  • 38. TYPES OF BUILDING STONESTYPES OF BUILDING STONES SerpentineSerpentine –– igneous withigneous withpp gg mineral serpentine.mineral serpentine. Typically olive green toTypically olive green toyp y gyp y g greenish black butgreenish black but impurities may color theimpurities may color thep yp y rock.rock. Used only for interiors due toUsed only for interiors due to weatheringweathering
  • 39. Sedimentary rockSedimentary rock is formed by the deposition ofis formed by the deposition of sediment by water, wind or glacier, results insediment by water, wind or glacier, results in sandstone, limestone and shalesandstone, limestone and shale
  • 40. Sedimentary rocksSedimentary rocks are also known as aqueous orare also known as aqueous or stratified rocksstratified rocks Sandstone: Sedimentary rock composed of sand sized grainsSandstone: Sedimentary rock composed of sand sized grains made of silica, iron oxide and clay - Colors include gray, brown light brown buff russet red copper and purplebrown, light brown, buff, russet, red, copper, and purple Limestone: Sedimentary rock composed of calcite andLimestone: Sedimentary rock composed of calcite and dolomite - Three types: oolitic, dolomitic and crystalline - Has high compressive strength - Used for building stones andHas high compressive strength Used for building stones and for paneling Shale: Derived from clays and silts; weak along planes and is in thin laminations - High in limestone and color varies fromin thin laminations High in limestone and color varies from black to red, yellow, and blue
  • 41. TYPES OF BUILDING STONESTYPES OF BUILDING STONES SandstoneSandstone –– class of rockclass of rock of cemented silica grainsof cemented silica grains with texture ranging fromwith texture ranging from fifivery fine to very coarse.very fine to very coarse. Colors vary from buff,Colors vary from buff, d d li h bd d li h bred and light brown.red and light brown. Porous where as 30% ofPorous where as 30% of l d fl d fvolume composed of poresvolume composed of pores
  • 42. TYPES OF BUILDING STONESTYPES OF BUILDING STONES LimestoneLimestone –– sedimentarysedimentary rock likerock like dolomitedolomite, no, no cleavage lines, low incleavage lines, low in absorption, smooth, uniformabsorption, smooth, uniform in structure & composition.in structure & composition. High compressive & tensileHigh compressive & tensile strengthstrength Used for:Used for: wall & floor surfaceswall & floor surfaces
  • 44. TYPES OF BUILDING STONESTYPES OF BUILDING STONES TravertineTravertine –– sedimentarysedimentary rockrock pleasingpleasing texturetexture withwithrock,rock, pleasingpleasing texturetexture withwith smallsmall naturalnatural pocketspockets onon aa cutcut surfacesurfacecutcut surfacesurface.. UsedUsed forfor::UsedUsed forfor:: interiorinterior decorativedecorative stonestone
  • 45. Metamorphic rocksMetamorphic rocks has undergone a change inhas undergone a change in structure, texture, or composition due to thestructure, texture, or composition due to the natural agencies, as heat and pressure,natural agencies, as heat and pressure,gg especially when the rock becomes harderespecially when the rock becomes harder and more crystalline, as marble and slateand more crystalline, as marble and slatey ,y ,
  • 46. Metamorphic RockMetamorphic RockMetamorphic RockMetamorphic Rock MarbleMarble SlSlate
  • 47. TYPES OF BUILDING STONESTYPES OF BUILDING STONES MarbleMarble –– metamorphicmetamorphic rock,rock, aa rere crystallizedcrystallized limestonelimestone formingforming intointo carraracarrara,, parianparian,, onyxonyx andand vermontvermont.. UsedUsed forfor:: flooringflooring llll && ll f if iwallwall && columncolumn facingfacing
  • 48. Marble - Exterior Application 4848
  • 49. TYPES OF BUILDING STONESTYPES OF BUILDING STONES Slate RockSlate Rock –– metamorphosis of claysmetamorphosis of claysmetamorphosis of claysmetamorphosis of clays and shale's deposited inand shale's deposited in layers. May be separatedlayers. May be separatedlayers. May be separatedlayers. May be separated into thin, tough sheetsinto thin, tough sheets calledcalled slatesslates . Colors are. Colors arecalledcalled slatesslates . Colors are. Colors are black, green red, grey, orblack, green red, grey, or purple.purple.purple.purple. Used for:Used for: flooringflooring window sillswindow sills stair treads & facingstair treads & facing
  • 51. Other Metamorphic Rocks Used InOther Metamorphic Rocks Used InOther Metamorphic Rocks Used InOther Metamorphic Rocks Used In Stone MasonryStone Masonry QuartziteQuartzite:: It is a variety ofIt is a variety of stonestone composed ofcomposed of mainly granular quartz cemented by silica, colormainly granular quartz cemented by silica, color varies from brown, buff, tan, ivory, red through grayvaries from brown, buff, tan, ivory, red through gray SchistSchist:: Made of silica with smaller amounts of ironMade of silica with smaller amounts of iron oxide and magnesium oxideoxide and magnesium oxide -- Color varies fromColor varies fromoxide and magnesium oxideoxide and magnesium oxide Color varies fromColor varies from blue, green, brown, gold, white, gray, andblue, green, brown, gold, white, gray, and redred
  • 52. STONE CONSTRUCTIONSTONE CONSTRUCTION Largely used asLargely used as facingfacing for building material with steel and concrete frames.for building material with steel and concrete frames. 5252
  • 53. Application Categories :Application Categories :Application Categories :Application Categories : 11 PanelingPaneling1.1. PanelingPaneling 2.2. AshlarsAshlars 3.3. RubbleworkRubblework 4.4. TrimTrim4.4. TrimTrim
  • 54. PanelingPaneling –– thinthin slabsslabs ofof stonestone cutcut toto dimensiondimension dd thi kthi k tt b kb k llll ddandand thicknessthickness toto covercover backback upup wallswalls andand provideprovide finishedfinished exteriorexterior RunningRunning BondBond -- aa masonrymasonry bondbond formedformed whenwhen allall unitsunits areare laidlaid inin stretcherstretcher positionposition withwith aa halfhalf--unitunit overlapoverlapareare laidlaid inin stretcherstretcher position,position, withwith aa halfhalf unitunit overlapoverlap
  • 55. Stack BondStack Bond -- aa masonry bond formed when there is nomasonry bond formed when there is no overlapping of all units and all horizontal & verticaloverlapping of all units and all horizontal & vertical joints are alignedjoints are aligned
  • 56. Ashlar MasonryAshlar MasonryAshlar MasonryAshlar Masonry In this type properly dressed stones areIn this type properly dressed stones are used.used. 1.1. Ashlar fine or courseAshlar fine or course ashlarashlar masonrymasonry R d dR d d hlhl2.2. Random coursedRandom coursed ashlarashlar masonrymasonry 3.3. Rough tooledRough tooled ashlarashlar masonrymasonry3.3. Rough tooledRough tooled ashlarashlar masonrymasonry 4.4. Rock or quarry facedRock or quarry faced ashlarashlar masonrymasonry 5.5. ChamferedChamfered ashlarashlar masonrymasonry 66 Block in course masonryBlock in course masonry6.6. Block in course masonryBlock in course masonry 7.7. Ashlar facingAshlar facing
  • 57. AshlarsAshlars –– work requires the use of cut stonework requires the use of cut stone that includes broken ashlars regularly /that includes broken ashlars regularly /that includes broken ashlars, regularly /that includes broken ashlars, regularly / irregularly coursed.irregularly coursed. CoursedCoursed AshlarAshlar -- AshlarAshlar masonrymasonryyy laidlaid outout inin coursescourses ofof equalequal heightheight;; bl kbl k ff iiblocksblocks ofof variousvarious sizessizes maymay bebe combinedcombined toto makemakecombinedcombined toto makemake upup thethe heightheight ofof thethe coursecourse
  • 58. RandomRandom AshlarAshlar -- AshlarAshlar masonrymasonry laidlaid withoutwithoutyy regularregular coursescourses butbut withwith anan overalloverall effecteffect ofof h i t lh i t l i t tii t tihorizontalhorizontal orientationorientation
  • 59. DimensionDimension stonestone -- isis quarriedquarried andand squaredsquared stonestone ii ii dd ff ifi difi d thi kthi k ddinin properproper sizesize andand ofof specifiedspecified thickness,thickness, usedused commonlycommonly forfor wallwall panels,panels, cornices,cornices, copings,copings, lintelslintels andand flooringflooringlintelslintels andand flooringflooring..
  • 60. Rubble MasonryRubble MasonryRubble MasonryRubble Masonry In this type undressed or roughly dressedIn this type undressed or roughly dressed t dt dstones are usedstones are used 1.1. UnUn--coarsedcoarsed Rubble MasonryRubble Masonry 2.2. Random Rubble MasonryRandom Rubble Masonry 33 Coursed Rubble MasonryCoursed Rubble Masonry3.3. Coursed Rubble MasonryCoursed Rubble Masonry 4.4. Dry Rubble MasonryDry Rubble Masonry
  • 61. RubbleRubble consistsconsists ofofRubbleRubble -- consistsconsists ofof roughrough fragmentsfragments ofof brokenbroken stonestone thatthatbrokenbroken stonestone thatthat havehave atat leastleast oneone goodgood faceface forforgoodgood faceface forfor exposureexposure inin aa wallwall..
  • 62. RubbleworkRubblework –– randomrandom && nono attemptattempt toto producedproduced anan orderlyorderly coursecourse eithereitherproducedproduced anan orderlyorderly coursecourse eithereither horizontalhorizontal oror verticalvertical.... SmallSmall spacesspaces areare fill dfill d ithith llll ttfilledfilled withwith smallersmaller stonesstones.. CoursedCoursed RubbleRubble -- FieldstoneFieldstone oror roughlyroughly dresseddressed stone,stone, withwith oror withoutwithout mortar,mortar, assembledassembled toto givegive aa effecteffect ofof coursescourses
  • 63. FieldstoneFieldstone -- StoneStone foundfound onon thethe groundground (i(i..ee..,, notnot quarriedquarried)) thatthat isis aa suitablesuitable sizesize andand shapeshape forfor useuse asasquarriedquarried)) thatthat isis aa suitablesuitable sizesize andand shapeshape forfor useuse asas drywalldrywall oror rubblerubble masonrymasonry