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INTRODUCTION 
We know that in case of Internal Combustion (IC) engines, 
combustion of air and fuel 
takes place inside the engine cylinder and the products of 
combustion expand to produce 
reciprocating motion of the piston. This reciprocating motion of 
the piston is in turn 
converted into rotary motion of the crank shaft through 
connecting rod and crank. 
This rotary motion of the crank shaft is in turn used to drive 
the generators for generating 
power. 
We also know that there are 4-cycles of operations viz.: 
suction; compression; power 
generation and exhaust. 
These operations are performed either during the 2-strokes of 
piston or during 4-strokes 
of the piston and accordingly they are called as 2-stroke cycle 
engines and 4-stroke cycle 
engines. 
In case of petrol engines during suction operation, charge of 
air and petrol fuel will be 
taken in. During compression this charge is compressed by 
the upward moving piston. 
And just before the end of compression, the charge of air and 
petrol fuel will be ignited 
by means of the spark produced by means of for spark plug. 
And the ignition system 
does the function of producing the spark in case of spark 
ignition engines.
The Ignition System (Reasons for) 
To make a spark 
inside the engines 
cylinders which is 
strong enough to 
ignite the air/fuel 
mixture. In normal 
atmospheric 
conditions only 
about 600 Volts are 
needed to make a 
spark, however in 
the pressurised 
environment of the 
engines cylinders, 
8000 to 30,000 volts 
will be required. 
To ensure the spark 
happens at the right 
time for each 
cylinder going 
through the 4 Stroke 
Cycle i.e. just at the 
end of the 
compression stroke. 
The ignition system 
also has to change 
the time at which the 
spark occurs (the 
ignition timing) 
depending on 
engine operating 
conditions e.g. how 
fast the engine is
System Components 
The Battery provides 
the electricity (12 
Volts) for the Low 
Tension LT or Primary 
side of the ignition 
system. 
The Ignition Switch, 
this turns the system 
on and off by 
controlling the Low 
Tension/Primary side 
of the ignition system. 
The Ignition Coil, this 
transforms or boosts 
the Batteries 12 Volts 
up to a voltage strong 
enough to produce a 
spark in the engines 
cylinders. The Coil is 
connected to both the 
Low Tension (12 Volts) 
and High Tension HT 
(8000 to 30000 Volts) 
sides of the ignition 
system. 
The High Tension HT 
leads, these allow the 
spark from the coil to 
travel to the spark 
plugs 
Please note, the H.T 
Spark is produced 
when the coils primary 
The Distributor, this 
sends the HT spark 
form the ignition coil to 
the correct cylinder . It 
may also turn the coil 
on and off so that the 
coil can produce the 
HT spark at the correct 
time when required by 
the engine to start the 
air/fuel mixture 
burning. Inside the 
distributor in modern 
systems, a electronic 
device, called a ‘pick 
up ’(pulse generator) 
and ‘control module’ 
turns the coils primary 
winding on and off. 
The distributor may 
also change the 
ignition timing 
depending on engine 
requirements, it is 
driven by the engine at 
half crankshaft speed. 
The Spark Plugs, 
these screw into the 
combustion chamber 
and have two 
electrodes with a set 
gap between them 
which the spark has to
The Ignition Coil 
The ignition coil is switched off and by an 
electronic switch (pulse generator) and control 
unit as shown. When the coil is switched 
on,electricty(current) flows from the battery, 
through the ignition switch, through the several 
hundred turns of the thick coil primary 
windings, through the electronic switch and 
finally back to the battery. This sets up a magnetic 
field in the coil itself. When the primary current is 
switched off by the electronic switch, the magnetic 
field collapses through the several thousand 
turns of the fine secondary windings, 
producing a very high voltage (electrical pressure) 
in the form of a spark which is delivered by the 
H.T. circuit to the spark plug.
Block diagram of the Ignition 
System
Ignition Components - The Spark 
Plug 
Centre electrode receives 
coil voltage. 
Side electrode is grounded. 
Insulator prevents high 
voltages from shorting to 
ground. 
Termi 
nal 
Gap 
Insula 
tor 
Gask 
et 
Threa 
d 
Met 
al 
she 
ll 
Hex 
Centre 
electro 
de 
Side 
electro 
de 
Spark plug is located in the 
cylinder head, it ignites the air 
and fuel mixture. 
Has center and side 
electrodes, with an air 
gap between them. 
High voltage 
jumps the air gap, 
creating a spark. 
Next >
Ignition Timing 
A spark has to occur at precisely the right 
moment in an engine cycle, to ignite a 
pressurized mixture of air and fuel. 
This is known as ignition 
timing. 
Ignition timing changes 
with engine speed and 
load requirements. 
In theory, a spark 
should occur just after 
TDC (top dead center), 
as a piston starts 
downward on its power 
stroke. 
In practice, the air and fuel 
mixture has to burn for a 
finite length of time. 
Therefore, a spark has 
to occur before a piston 
reaches top dead 
center (BTDC). 
Next >
Base Ignition Timing 
Typically, a spark at idle speed will occur at 8 
degrees BTDC. 
This is known as base 
ignition timing. 
On contact breaker 
ignition systems, base 
timing is determined by 
the position of the contact 
breaker relative to the 
distributor cam and is 
affected by the gap 
between the contacts. 
On DI systems, the ICM 
determines base timing from 
speed sensor pulses. 
On DIS / EI systems, 
the ICM / ECU 
determines base timing 
from crankshaft pulses. 
Exhaust Inlet 
8°BTDC 
TDC 
Next >
Ignition Timing Change Due to 
Engine Speed 
Ignition timing has to advance, because as an engine 
speeds up, the point at which combustion occurs, comes 
around quicker. 
An ignition 
system 
must be 
able to 
advance 
and retard 
the spark, 
with regard 
to engine 
speed. 
Early DI systems use a centrifugal advance 
mechanism. 
Electronic and distributor less ignition systems calculate 
spark advance from sensor information. 
Next >
Ignition Timing Change Due to 
Engine Load 
Engine load and the mix of air and fuel affect burn 
time. 
A long burn time is 
required when the 
mixture is lean and 
engine load is light. 
A short burn time is 
required when the 
mixture is rich and 
engine load is heavy. 
An ignition system 
must be able to 
advance and retard 
the spark, with 
regard to engine 
load. 
Early DI systems use 
a vacuum advance 
mechanism. 
Electronic and distributor less ignition 
systems calculate spark advance from 
sensor information. Next >
IGNITION FUNCTION 
 Produces 30,000 volt spark across 
spark plug 
 Distributes high voltage spark to each 
spark plug in correct sequence 
 Times the spark so it occurs as piston 
is nearing top dead center 
 Varies spark timing with load, speed, 
and other conditions
BASIC IGNITION 
SYSTEM 
 Battery supplies 
power to entire 
system 
 Ignition Switch 
turns engine on 
or off 
 Coil transforms 
volts 
 Switching device 
triggers ignition 
coil 
 Spark Plug and 
wires distribute 
spark
PRIMARY CIRCUIT 
 Consists of low 
voltage wiring 
and 
components 
 Uses 
conventional 
type 
automotive 
primary wires 
 Controls when 
ignition will 
take place. 
(When coil 
fires)
SECONDARY CIRCUIT 
 Distributes 
current to 
individual 
cylinders to 
jump spark 
plug gap 
 Must have 
thicker, heavier 
insulation on 
wires 
 Typical voltage 
to jump gap - 
10K Volts
Ignition Parts 
BATTERY provides power for system. 
IGNITION SWITCH allows driver to turn ignition on IGNITION COIL changes battery voltage to 30,000V normal operation and has a potential to produce up SWITCHING DEVICE mechanical or electronic switch Ignition coil(Pick-up coil, Crank sensor, Cam sensor). 
SPARK PLUG uses high voltage from ignition coil in the combustion chamber. 
IGNITION SYSTEM WIRES connect components.
Objectives 
After studying this term paper, you should 
be able to 
Explain the function of ignition systems. 
Differentiate between battery and 
magneto ignition system 
 Know the basic ignition system. 
 You are able the component of ignition 
system –spark plug 
Appreciate the importance of ignition 
timing .
• COMPARISON BETWEEN BATTERY AND 
MAGNETO IGNITION SYSTEM 
• Battery Ignition Magneto 
Ignition 
• Battery is a must. No battery needed. 
• Battery supplies current Magneto produces the 
required current 
in primary circuit. for primary circuit. 
• A good spark is available During starting the 
quality of spark is poor 
at low speed due to slow speed 
• Occupies more space. Very much compact. 
• Recharging is a must in No such arrangement 
required 
case battery gets discharged 
• Mostly employed in car Used on motorcycles, 
scooters, etc. 
and bus for which it is 
required to crank the engine 
• Battery maintenance is required No battery 
maintenance problems
References: 
 http://www.google.co.in/url?sa=t&rct=j&q=ignition 
%20system%20pdf&source=web&cd=1&cad=rja 
&ved=0CCkQFjAA&url=http%3A%2F%2Fwww.ig 
nou.ac.in%2Fupload%2Funit%25204.pdf&ei=N7 
wTUufENsiXrAfn24EQ&usg=AFQjCNEqTMr1qLr 
KhrtETcfCqS2Fh88vIQ&bvm=bv.50952593,d.bm 
k 
 http://en.wikipedia.org/wiki/Ignition_system#Mode 
rn_ignition_systems 
 I.C Engines By V.Ganesan ,TMH Punlication.

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ignition system

  • 1. INTRODUCTION We know that in case of Internal Combustion (IC) engines, combustion of air and fuel takes place inside the engine cylinder and the products of combustion expand to produce reciprocating motion of the piston. This reciprocating motion of the piston is in turn converted into rotary motion of the crank shaft through connecting rod and crank. This rotary motion of the crank shaft is in turn used to drive the generators for generating power. We also know that there are 4-cycles of operations viz.: suction; compression; power generation and exhaust. These operations are performed either during the 2-strokes of piston or during 4-strokes of the piston and accordingly they are called as 2-stroke cycle engines and 4-stroke cycle engines. In case of petrol engines during suction operation, charge of air and petrol fuel will be taken in. During compression this charge is compressed by the upward moving piston. And just before the end of compression, the charge of air and petrol fuel will be ignited by means of the spark produced by means of for spark plug. And the ignition system does the function of producing the spark in case of spark ignition engines.
  • 2.
  • 3. The Ignition System (Reasons for) To make a spark inside the engines cylinders which is strong enough to ignite the air/fuel mixture. In normal atmospheric conditions only about 600 Volts are needed to make a spark, however in the pressurised environment of the engines cylinders, 8000 to 30,000 volts will be required. To ensure the spark happens at the right time for each cylinder going through the 4 Stroke Cycle i.e. just at the end of the compression stroke. The ignition system also has to change the time at which the spark occurs (the ignition timing) depending on engine operating conditions e.g. how fast the engine is
  • 4. System Components The Battery provides the electricity (12 Volts) for the Low Tension LT or Primary side of the ignition system. The Ignition Switch, this turns the system on and off by controlling the Low Tension/Primary side of the ignition system. The Ignition Coil, this transforms or boosts the Batteries 12 Volts up to a voltage strong enough to produce a spark in the engines cylinders. The Coil is connected to both the Low Tension (12 Volts) and High Tension HT (8000 to 30000 Volts) sides of the ignition system. The High Tension HT leads, these allow the spark from the coil to travel to the spark plugs Please note, the H.T Spark is produced when the coils primary The Distributor, this sends the HT spark form the ignition coil to the correct cylinder . It may also turn the coil on and off so that the coil can produce the HT spark at the correct time when required by the engine to start the air/fuel mixture burning. Inside the distributor in modern systems, a electronic device, called a ‘pick up ’(pulse generator) and ‘control module’ turns the coils primary winding on and off. The distributor may also change the ignition timing depending on engine requirements, it is driven by the engine at half crankshaft speed. The Spark Plugs, these screw into the combustion chamber and have two electrodes with a set gap between them which the spark has to
  • 5. The Ignition Coil The ignition coil is switched off and by an electronic switch (pulse generator) and control unit as shown. When the coil is switched on,electricty(current) flows from the battery, through the ignition switch, through the several hundred turns of the thick coil primary windings, through the electronic switch and finally back to the battery. This sets up a magnetic field in the coil itself. When the primary current is switched off by the electronic switch, the magnetic field collapses through the several thousand turns of the fine secondary windings, producing a very high voltage (electrical pressure) in the form of a spark which is delivered by the H.T. circuit to the spark plug.
  • 6.
  • 7. Block diagram of the Ignition System
  • 8. Ignition Components - The Spark Plug Centre electrode receives coil voltage. Side electrode is grounded. Insulator prevents high voltages from shorting to ground. Termi nal Gap Insula tor Gask et Threa d Met al she ll Hex Centre electro de Side electro de Spark plug is located in the cylinder head, it ignites the air and fuel mixture. Has center and side electrodes, with an air gap between them. High voltage jumps the air gap, creating a spark. Next >
  • 9. Ignition Timing A spark has to occur at precisely the right moment in an engine cycle, to ignite a pressurized mixture of air and fuel. This is known as ignition timing. Ignition timing changes with engine speed and load requirements. In theory, a spark should occur just after TDC (top dead center), as a piston starts downward on its power stroke. In practice, the air and fuel mixture has to burn for a finite length of time. Therefore, a spark has to occur before a piston reaches top dead center (BTDC). Next >
  • 10. Base Ignition Timing Typically, a spark at idle speed will occur at 8 degrees BTDC. This is known as base ignition timing. On contact breaker ignition systems, base timing is determined by the position of the contact breaker relative to the distributor cam and is affected by the gap between the contacts. On DI systems, the ICM determines base timing from speed sensor pulses. On DIS / EI systems, the ICM / ECU determines base timing from crankshaft pulses. Exhaust Inlet 8°BTDC TDC Next >
  • 11. Ignition Timing Change Due to Engine Speed Ignition timing has to advance, because as an engine speeds up, the point at which combustion occurs, comes around quicker. An ignition system must be able to advance and retard the spark, with regard to engine speed. Early DI systems use a centrifugal advance mechanism. Electronic and distributor less ignition systems calculate spark advance from sensor information. Next >
  • 12. Ignition Timing Change Due to Engine Load Engine load and the mix of air and fuel affect burn time. A long burn time is required when the mixture is lean and engine load is light. A short burn time is required when the mixture is rich and engine load is heavy. An ignition system must be able to advance and retard the spark, with regard to engine load. Early DI systems use a vacuum advance mechanism. Electronic and distributor less ignition systems calculate spark advance from sensor information. Next >
  • 13. IGNITION FUNCTION  Produces 30,000 volt spark across spark plug  Distributes high voltage spark to each spark plug in correct sequence  Times the spark so it occurs as piston is nearing top dead center  Varies spark timing with load, speed, and other conditions
  • 14. BASIC IGNITION SYSTEM  Battery supplies power to entire system  Ignition Switch turns engine on or off  Coil transforms volts  Switching device triggers ignition coil  Spark Plug and wires distribute spark
  • 15. PRIMARY CIRCUIT  Consists of low voltage wiring and components  Uses conventional type automotive primary wires  Controls when ignition will take place. (When coil fires)
  • 16. SECONDARY CIRCUIT  Distributes current to individual cylinders to jump spark plug gap  Must have thicker, heavier insulation on wires  Typical voltage to jump gap - 10K Volts
  • 17. Ignition Parts BATTERY provides power for system. IGNITION SWITCH allows driver to turn ignition on IGNITION COIL changes battery voltage to 30,000V normal operation and has a potential to produce up SWITCHING DEVICE mechanical or electronic switch Ignition coil(Pick-up coil, Crank sensor, Cam sensor). SPARK PLUG uses high voltage from ignition coil in the combustion chamber. IGNITION SYSTEM WIRES connect components.
  • 18. Objectives After studying this term paper, you should be able to Explain the function of ignition systems. Differentiate between battery and magneto ignition system  Know the basic ignition system.  You are able the component of ignition system –spark plug Appreciate the importance of ignition timing .
  • 19. • COMPARISON BETWEEN BATTERY AND MAGNETO IGNITION SYSTEM • Battery Ignition Magneto Ignition • Battery is a must. No battery needed. • Battery supplies current Magneto produces the required current in primary circuit. for primary circuit. • A good spark is available During starting the quality of spark is poor at low speed due to slow speed • Occupies more space. Very much compact. • Recharging is a must in No such arrangement required case battery gets discharged • Mostly employed in car Used on motorcycles, scooters, etc. and bus for which it is required to crank the engine • Battery maintenance is required No battery maintenance problems
  • 20. References:  http://www.google.co.in/url?sa=t&rct=j&q=ignition %20system%20pdf&source=web&cd=1&cad=rja &ved=0CCkQFjAA&url=http%3A%2F%2Fwww.ig nou.ac.in%2Fupload%2Funit%25204.pdf&ei=N7 wTUufENsiXrAfn24EQ&usg=AFQjCNEqTMr1qLr KhrtETcfCqS2Fh88vIQ&bvm=bv.50952593,d.bm k  http://en.wikipedia.org/wiki/Ignition_system#Mode rn_ignition_systems  I.C Engines By V.Ganesan ,TMH Punlication.