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Adiabatic deposition of
films/coatings and adiabatic
surface modification of
materials
Dr. Sergey Korenev
1
Content
1. Introduction.
2. Main principles of adiabatic
technologies.
3. Examples of applications.
4. Conclusion.

2
Goal and motivation

• Information about new method of
deposition of films and coatings and
surface modification of materials by pulsed
beams.

3
Main concept
ELECTRO-KINETIC TRANSFORMER
OF ENERGY
Energy storage
Capacitor
E = CU2/2

Potential
energy

Charge particle
transformer
E = N*mv2/2

Kinetic
energy

Object condensed
matter

Dissipation
of energy

Small size of particles, high speed,
penetration and depth of penetration
depends on kinetic energy
4
Definition of adiabatic processes for
materials
• The main parameter of this process ( technology) is
time:

tbeam  ttherm 

2h   C
2



where: tbeam is pulse duration of energy source, tthermal is
time of dissipation of energy – heating, h is depth of
penetration for energy source in irradiated sample;
,C, are respectively density, heat capacity and heat
conductivity of target.
5
Electrons

D

E U  I tp  N
[J ]


 [Gray]
m   Lopt  a  b [kg]

6
Example of adiabatic re-crystallization
of materials by e-beam
E-beam

Penetration of
beam: X =F ( W)

Beam
current
time

Sample
Temperature Absorbed e-beam
dose
gradient

Temperature
1

2
3

time

Distance

7
Re-crystallization
Semiconductor

HTSC

8
Ion beams
• The difference between electrons consists
in the different mass and different depth of
penetration of ions to matter.
• Types of ions: all periodical element table.

9
Pulsed ion/electron diode method for
deposition and modification of films
Substrate

Ion/Electron
Diode
Cathode/
Anode

Holder

Anode/
Cathode

Marx pulsed
high voltage
generator

Vacuum
system

Control and
monitoring
system

10
Voltage

tvoltage<tion
Ion current

Voltage

time

Main processes:

time

tvoltage>tion
Ion current

time

Full current of
diode

time

time

•Cleaning of surface of substrate by
first pulse ion beam as a result of
ions bombardment.
•Ion mixing of deposited layers with
substrate until the kinetic energy
ions will be enough for penetration.
Typically it is few tens –hundred
layers and depends on type of ion
and material of film.
*Deposition of films and growing of
film structure on the substrate
without heating.
11
Mixing of film and substrate

12
Economical question
1. Cost of equipment: $M 0.05-1.0
2. Efficiency: 75-80%.
3. Time of treatment: from single pulse to 510 minutes ( in compared with diffusion
process few hours).

Disadvantages:
1. Qualified operation.
13
Applications of adiabatic
technologies
• Metals and alloys.
• Semiconductors.
• Polymers and dielectrics.

14

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Adiabatic technologies

  • 1. Adiabatic deposition of films/coatings and adiabatic surface modification of materials Dr. Sergey Korenev 1
  • 2. Content 1. Introduction. 2. Main principles of adiabatic technologies. 3. Examples of applications. 4. Conclusion. 2
  • 3. Goal and motivation • Information about new method of deposition of films and coatings and surface modification of materials by pulsed beams. 3
  • 4. Main concept ELECTRO-KINETIC TRANSFORMER OF ENERGY Energy storage Capacitor E = CU2/2 Potential energy Charge particle transformer E = N*mv2/2 Kinetic energy Object condensed matter Dissipation of energy Small size of particles, high speed, penetration and depth of penetration depends on kinetic energy 4
  • 5. Definition of adiabatic processes for materials • The main parameter of this process ( technology) is time: tbeam  ttherm  2h   C 2  where: tbeam is pulse duration of energy source, tthermal is time of dissipation of energy – heating, h is depth of penetration for energy source in irradiated sample; ,C, are respectively density, heat capacity and heat conductivity of target. 5
  • 6. Electrons D E U  I tp  N [J ]    [Gray] m   Lopt  a  b [kg] 6
  • 7. Example of adiabatic re-crystallization of materials by e-beam E-beam Penetration of beam: X =F ( W) Beam current time Sample Temperature Absorbed e-beam dose gradient Temperature 1 2 3 time Distance 7
  • 9. Ion beams • The difference between electrons consists in the different mass and different depth of penetration of ions to matter. • Types of ions: all periodical element table. 9
  • 10. Pulsed ion/electron diode method for deposition and modification of films Substrate Ion/Electron Diode Cathode/ Anode Holder Anode/ Cathode Marx pulsed high voltage generator Vacuum system Control and monitoring system 10
  • 11. Voltage tvoltage<tion Ion current Voltage time Main processes: time tvoltage>tion Ion current time Full current of diode time time •Cleaning of surface of substrate by first pulse ion beam as a result of ions bombardment. •Ion mixing of deposited layers with substrate until the kinetic energy ions will be enough for penetration. Typically it is few tens –hundred layers and depends on type of ion and material of film. *Deposition of films and growing of film structure on the substrate without heating. 11
  • 12. Mixing of film and substrate 12
  • 13. Economical question 1. Cost of equipment: $M 0.05-1.0 2. Efficiency: 75-80%. 3. Time of treatment: from single pulse to 510 minutes ( in compared with diffusion process few hours). Disadvantages: 1. Qualified operation. 13
  • 14. Applications of adiabatic technologies • Metals and alloys. • Semiconductors. • Polymers and dielectrics. 14