There are two main types of production systems: continuous and intermittent. Continuous systems produce standardized outputs in large volumes and have dedicated machinery. They require unskilled labor and mechanized material handling. Intermittent systems produce a variety of outputs in smaller batches and require changing machine setups. They employ skilled labor and less mechanized material handling. Continuous systems include flow and mass production, while intermittent systems are batch, job order, and project based production.
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
Facility Layout
Introduction
Layout planning is determining the best physical arrangement of resources within a facility.
It may be defined as a technique of locating machines, processes and plant services within the factory so as to achieve the right quantity and quality of output at the lowest possible cost of manufacturing.
Objective of a good Layout
Provide enough production capacity.
Reduce material handling costs.
Reduce congestion that impedes the movement of people or material.
Reduce hazards to personnel.
Increase employee morale.
Reduce accidents.
Utilize available space effectively & efficiently.
Production Planning and Control
Objective of PPC
Classification/Functions of PPC
Levels of PPC
Factors determining Production Planning Procedures
Production Planning System
Factors Determining PC procedures
Facility Layout
Introduction
Layout planning is determining the best physical arrangement of resources within a facility.
It may be defined as a technique of locating machines, processes and plant services within the factory so as to achieve the right quantity and quality of output at the lowest possible cost of manufacturing.
Objective of a good Layout
Provide enough production capacity.
Reduce material handling costs.
Reduce congestion that impedes the movement of people or material.
Reduce hazards to personnel.
Increase employee morale.
Reduce accidents.
Utilize available space effectively & efficiently.
In this presentation, we will discuss production planning system, factors determining production control procedure, role of production planning and control in operations management, scope of production planning and control, its phases and principles. We will also talk about framework for strategy formulations and task control, PPC limitations, effectiveness, PPC in different systems, requirement of an effective PPC in a system and make or buy analysis.
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Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
In this presentation, we will discuss production planning system, factors determining production control procedure, role of production planning and control in operations management, scope of production planning and control, its phases and principles. We will also talk about framework for strategy formulations and task control, PPC limitations, effectiveness, PPC in different systems, requirement of an effective PPC in a system and make or buy analysis.
To know more about Welingkar School’s Distance Learning Program and courses offered, visit: http://www.welingkaronline.org/distance-learning/online-mba.html
Principles of Plant layout
Types of Plant layout
Process layout
Product layout
Cellular Manufacturing layout
fixed Position layout
Hybrid Layout
and their Advantages & disadvantages
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Implicitly or explicitly all competing businesses employ a strategy to select a mix
of marketing resources. Formulating such competitive strategies fundamentally
involves recognizing relationships between elements of the marketing mix (e.g.,
price and product quality), as well as assessing competitive and market conditions
(i.e., industry structure in the language of economics).
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2. PRODUCTION
A production process consists of
activities that are required in
transforming an input set (human
resources, raw materials, energy,
money,information, etc.) to valuable
outputs with the help of processors.
3. Production system
A production system converts inputs into
outputs with the help of processors
A generalised production system can be
represented as:-
INPUT PROCESSOR OUTPUT
(goods/services)
4. Types of production
systems
Classification on the basis of output
Three bases considered-
1. Variety
2. Uniformity
3. Volume per output type
o Two types -
a)continuous
b)intermittent
5. LOW HIGH
VARIETY
CONTINUOUS INTERMITTENT
FLOW MASS BATCH JOB PROJECTS
PRODUCTION PRODUCTION PRODUC- ORDER
TION
HIGH LOW
UNIFORMITY
HIGH LOW
VPOT
6. DIFFERENCE BETWEEN CONTINUOUS AND
INTERMITTENT SYSTEMS
ON THE BASIS OF MACHINERY
CONTINUOUS INTERMITTENT
1.SPECIFIC MACHINERY 1.GENERALISED MACHINERY
2.PERMANENT MACHINE 2.FREQUENT CHANGES IN
SETUP MACHINE SETUP
3.DUPLICATION OF 3.LESS MACHINES
MACHINES REQUIRED
7. ON THE BASIS OF MATERIAL
HANDLING AND LABOUR USE
CONTINUOUS INTERMITTENT
1.UNSKILLED AS WELL AS 1.HIGHLY SKILLED LABOUR
SMALL TEAM OF FORCE
SPECIALISED LABOUR
FORCE
2.MECHANIZED MATERIAL 2.NOT FEASIBLE TO
HANDLING EMPLOY MECHANIZED
HANDLING
3.MATERIAL HANDLING 3.MATERIAL HANDLING
COST IS LESS COST IS HIGHER
4.INVESTMENT IN 4.NEED FOR INVENTORY IS
INVENTORY IS HIGHER MINIMISED
8. ON THE BASIS OF OUTPUT
PRODUCED-
CONTINUOUS INTERMITTENT
1.FEW STANDARD PRODUCTS 1.WIDE RANGE OF PRODUCTS
IN LARGE QUANTITIES IN SMALL QUANTITIES
2.OUTPUT ON THE BASIS OF 2.OUTPUT ACCORDING TO
ANTICIPATION OF DEMAND ORDER RECEIVED
9. DIFFERENCES ON THE BASIS OF
MAINTENANCE AND CONTROL
EMPLOYED
CONTINUOUS INTERMITTENT
1.ABSENCE OF MAINTENNCE 1.NO DANGER OF STOPPAGE
MAY INTERRUPT WHOLE OF WHOLE LINE
PROCESS
2.CONTROLLING IS SIMPLER 2.CONTROLLING IS COMPLEX
10. TYPES OF CONTINUOUS
PRODUCTION SYSTEM
1.FLOW TYPE
Output cannot be segregated into different
units
High degree of uniformity
Output cannot be measured directly
Example-power plant
11. 2.MASS PRODUCTION
Straight line flow of materials
Output of one stge normally becomes
input for another
Output visible in form of identical units
Standardised output produced in large
quantities
PROBLEMS
1. Balancing of production lines
2. Machine maintenance
3. Raw materials supply
Example – sugar production
12. Types of intermittent
production systems
1.BATCH PRODUCTION SYSTEM-
Variety of products are made in small quantities
Various products compete for share of machines
Outputs are aggregated in form of batches
Batches may comprise of similar or dissimilar
outputs
PROBLEMS
1. Machine-job allocation problem
2. Determination of economic batch quantity
3. Scheduling and sequencing of operations
Example – electrical goods
13. 2.JOB-ORDER PRODUCTION SYSTEM
Does not has its own standard product
but accepts whatever customer orders
come in
Output identifiable in terms of specific
job order
Material flow is very complex
PROBLEMS
1. Determination of the sequence of
processing
Example – tailor shop
14. 3.PROJECT PRODUCTION SYSTEM
Project is a temporary endeavour
having a defined beginning and end
;undertaken to meet unique goals and
objectives
Project is non repetitive
This type of production system uses
resources on different projects
Product remains fixed and manpower
and facilities put work on it
PERT/CPM can be used for planning
and control in this case