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STERILIZATION
Mr. A.T. Sharma
Assistant Professor
Dept. of Pharmaceutics
Nanded Pharmacy College, Nanded
Sterilization
• Definition
• Methods
1. Physical methods
2. Chemical methods
Dry Heat Sterilization
• Sun light and drying
• Red heat
• Flaming
• Incineration
• Hot air oven
Moist Heat Sterilization
• Temperature below 100⁰C
Pasteurization:
- Holder method
- Flash method
• Temperature at 100⁰C
Tyndallization/ Intermittent or Fractional
sterilization
• Temperature above 100⁰C
Autoclave
Radiation
• Non-ionizing radiations (UV Radiations)
• Ionizing radiations (Cold sterilization)
- X-rays
- Gamma rays
- Cathode rays (Electron beam radiations)
Non-ionizing Radiations
• UV in region 2537A⁰
• UV radiation - Electromagnetic spectrum between
wavelength of 150-3900A⁰
• Aseptic areas and rooms, hospital OT, aseptic filling
rooms, sterile product preparation, food and dairy
industries, biological fluids like blood, vaccines
• Less penetration power – only surface sterilization
• UV lamps
• Absorbed by NA of cells – produce abnormal
nucleotides – interfere DNA replication
Ionizing Radiations
• X-rays, gamma rays, cathode rays
• Lethal to DNA
• High penetration power and energy
• Oxygen, protective compounds, sensitizing
agents, pH, freezing, moisture
X-rays: Expensive, difficult to utilize
- used to produce microbial mutants
Gamma rays:
• Similar to X-rays
• High energy and short wavelength
• Radio isotopes of 60Co
• Radiant energy hits DNA – ionization – death
• Sterilization of packaged food, medical instruments
Cathode rays:
• A high voltage potential established between a cathode
and an anode in an evacuated tube, cathode emits a
beam of electrons – cathode rays/electron beams
• Instrument – Electron accelerator
• Drugs, surgicals, antibiotics, vitamins, vaccines
Filters
• Asbestos filters/ Seitz filters
• Sintered glass filters (Fritted glass
filter/Morton filter)
• Filter candles (Ceramic/ Berkefield filter)
• Membrane filter (Millipore/ Ultra filter)
Seitz Filter
Sintered Glass Filter
Filters Candles
Membrane Filter
• Millipore grade, HA: 0.45µm ± 0.02µm
(65ml/min/sq.cm)
• Millipore grade, GS: 0.22µm ± 0.02µm
(22ml/min/sq.cm)
Gaseous Sterilization
• A chemical in gaseous or vapour state
• Materials which can not be sterilized by heat
• Toxic, unpleasant side effects
• Ethylene oxide
• Formaldehyde
• β-Propiolactone
Formaldehyde (HCHO)
• Conc. Solution of formaldehyde heated
• Formalin contains 37-40% formaldehyde
• 150 gm of pot. Permanganate in 280ml of formalin
– Every 1000 cu. Feet of room volume
• Close doors for 48 hours, RH – 70%, Temp. 22⁰C
• Combines vital organic nitrogen compounds –
Proteins and NA
• Poor penetrating power
• OT, hospital rooms, aseptic area, microbiology lab
β-Propiolactone
• Heterocyclic ring compound, colourless liquid,
b.p. – 155⁰C
• 25 times – Formaldehyde
• 4000 times – Ethylene oxide
• 50000 – Methyl bromide
• Conc. 2-5mg/litre
• Irritant, carcinogenic
Ethylene Oxide
• Colourless liquid, b.p. 10.8⁰C
• Highly inflammable, explosive when mixed with air
(more than 3% conc.)
• Non-inflammable – mixture with carbon dioxide and
fluorinated hydrocarbons (Freons)
• Effect – conc. Of gas, temp., moisture, time,
accessibility of MO
• Alkylation of amino, carboxyl, hydroxyl, sulphdryl
groups in enzymes and proteins
• Reacts with DNA and RNA
• Ethylene oxide ring splits and attaches with enzyme
Uses:
• Heat and moisture sensitive materials
• Medical and biological preparations, catgut,
plastic equipments, antibiotics, plaster
bandages, culture media, hospital beddings,
food stuff, heavy equipments, books,
clothings, soil
Terms Used for Expression of Resistance
• D-value: Time in minutes at any defined temperature
to destroy 90% viable micro-organisms.
- D115⁰C , D121⁰C
- Indicates efficiency of sterilization process
• Z-value: The number of degrees of temperature
change required to produce a 10-fold change in D-
value.
- Relates heat resistance of a micro-organism to
changes in temperature
• F-value: The number of minutes required to kill a
known population of MO in a given material under
specified conditions.
- Usually set at 12 D-values to give a 12 log
cycle reduction in microbial count
• Q10-value: The increase in reaction rate (killing rate)
brought about by a rise in temperature of 10⁰C.
- Moist heat: 14, Dry heat: 4, Chemicals: 2
• Inactivation Factor: The degree to which the viable
population of organisms is reduced by the treatment
applied.
- Obtained by dividing the initial viable count by the
final viable count
IF = 10t/D
Sterilization Monitors/Indicators
Physical Indicators:
• Moist heat – MPR/BPR
• Dry heat – Temp. record chart – Master temp.
Record
• Radio sterilization – Plastic dosimeters
• Gaseous method – Temp. probe, routine leak
test, gas conc., weight of gas, pressure, humidity
• Filtration – Bubble point pressure test
Chemical Indicators:
• Browne’s tube
• Witness tube
• Heat sensitive tapes
• Royce sachet
• Chemical dosimeters
Biological Indicators:
• Micro-organisms with suitable carrier
distributed through load

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Sterilization

  • 1. STERILIZATION Mr. A.T. Sharma Assistant Professor Dept. of Pharmaceutics Nanded Pharmacy College, Nanded
  • 2. Sterilization • Definition • Methods 1. Physical methods 2. Chemical methods
  • 3.
  • 4. Dry Heat Sterilization • Sun light and drying • Red heat • Flaming • Incineration • Hot air oven
  • 5. Moist Heat Sterilization • Temperature below 100⁰C Pasteurization: - Holder method - Flash method • Temperature at 100⁰C Tyndallization/ Intermittent or Fractional sterilization • Temperature above 100⁰C Autoclave
  • 6. Radiation • Non-ionizing radiations (UV Radiations) • Ionizing radiations (Cold sterilization) - X-rays - Gamma rays - Cathode rays (Electron beam radiations)
  • 7. Non-ionizing Radiations • UV in region 2537A⁰ • UV radiation - Electromagnetic spectrum between wavelength of 150-3900A⁰ • Aseptic areas and rooms, hospital OT, aseptic filling rooms, sterile product preparation, food and dairy industries, biological fluids like blood, vaccines • Less penetration power – only surface sterilization • UV lamps • Absorbed by NA of cells – produce abnormal nucleotides – interfere DNA replication
  • 8. Ionizing Radiations • X-rays, gamma rays, cathode rays • Lethal to DNA • High penetration power and energy • Oxygen, protective compounds, sensitizing agents, pH, freezing, moisture X-rays: Expensive, difficult to utilize - used to produce microbial mutants
  • 9. Gamma rays: • Similar to X-rays • High energy and short wavelength • Radio isotopes of 60Co • Radiant energy hits DNA – ionization – death • Sterilization of packaged food, medical instruments Cathode rays: • A high voltage potential established between a cathode and an anode in an evacuated tube, cathode emits a beam of electrons – cathode rays/electron beams • Instrument – Electron accelerator • Drugs, surgicals, antibiotics, vitamins, vaccines
  • 10. Filters • Asbestos filters/ Seitz filters • Sintered glass filters (Fritted glass filter/Morton filter) • Filter candles (Ceramic/ Berkefield filter) • Membrane filter (Millipore/ Ultra filter)
  • 14. Membrane Filter • Millipore grade, HA: 0.45µm ± 0.02µm (65ml/min/sq.cm) • Millipore grade, GS: 0.22µm ± 0.02µm (22ml/min/sq.cm)
  • 15.
  • 16. Gaseous Sterilization • A chemical in gaseous or vapour state • Materials which can not be sterilized by heat • Toxic, unpleasant side effects • Ethylene oxide • Formaldehyde • β-Propiolactone
  • 17. Formaldehyde (HCHO) • Conc. Solution of formaldehyde heated • Formalin contains 37-40% formaldehyde • 150 gm of pot. Permanganate in 280ml of formalin – Every 1000 cu. Feet of room volume • Close doors for 48 hours, RH – 70%, Temp. 22⁰C • Combines vital organic nitrogen compounds – Proteins and NA • Poor penetrating power • OT, hospital rooms, aseptic area, microbiology lab
  • 18. β-Propiolactone • Heterocyclic ring compound, colourless liquid, b.p. – 155⁰C • 25 times – Formaldehyde • 4000 times – Ethylene oxide • 50000 – Methyl bromide • Conc. 2-5mg/litre • Irritant, carcinogenic
  • 19. Ethylene Oxide • Colourless liquid, b.p. 10.8⁰C • Highly inflammable, explosive when mixed with air (more than 3% conc.) • Non-inflammable – mixture with carbon dioxide and fluorinated hydrocarbons (Freons) • Effect – conc. Of gas, temp., moisture, time, accessibility of MO • Alkylation of amino, carboxyl, hydroxyl, sulphdryl groups in enzymes and proteins • Reacts with DNA and RNA • Ethylene oxide ring splits and attaches with enzyme
  • 20. Uses: • Heat and moisture sensitive materials • Medical and biological preparations, catgut, plastic equipments, antibiotics, plaster bandages, culture media, hospital beddings, food stuff, heavy equipments, books, clothings, soil
  • 21. Terms Used for Expression of Resistance • D-value: Time in minutes at any defined temperature to destroy 90% viable micro-organisms. - D115⁰C , D121⁰C - Indicates efficiency of sterilization process • Z-value: The number of degrees of temperature change required to produce a 10-fold change in D- value. - Relates heat resistance of a micro-organism to changes in temperature
  • 22. • F-value: The number of minutes required to kill a known population of MO in a given material under specified conditions. - Usually set at 12 D-values to give a 12 log cycle reduction in microbial count • Q10-value: The increase in reaction rate (killing rate) brought about by a rise in temperature of 10⁰C. - Moist heat: 14, Dry heat: 4, Chemicals: 2 • Inactivation Factor: The degree to which the viable population of organisms is reduced by the treatment applied. - Obtained by dividing the initial viable count by the final viable count IF = 10t/D
  • 23. Sterilization Monitors/Indicators Physical Indicators: • Moist heat – MPR/BPR • Dry heat – Temp. record chart – Master temp. Record • Radio sterilization – Plastic dosimeters • Gaseous method – Temp. probe, routine leak test, gas conc., weight of gas, pressure, humidity • Filtration – Bubble point pressure test
  • 24. Chemical Indicators: • Browne’s tube • Witness tube • Heat sensitive tapes • Royce sachet • Chemical dosimeters Biological Indicators: • Micro-organisms with suitable carrier distributed through load