The document provides technical instructions for replacing components in the Samsung CLP-600 printer. It describes 20 steps for taking the printer cartridge apart and cleaning or replacing parts like the drum, developer roller, gears, and chip. Photos accompany each step to illustrate the process. The instructions are intended to guide replacement of parts with non-OEM alternatives supplied by Future Graphics.

1. CLP600TECH
Technical Instructions Overview Printers/OEM Info Tools & Supplies 1
CLP-600 Tools required:
CORPORATE The Samsung CLP-600 was introduced in CLP-600N #1 Phillips Screwdriver
LOS ANGELES, USA spring of 2006. The Samsung CLP-650 Small Flat Screwdriver
US 1 800 394.9900 CLP-600/650 is a follow-on product to CLP-650N Spring Hook
Int’l +1 818 837.8100 the Samsung CLP-500/550/510. Thumb Screws
FAX 1 800 394.9910 CLP-K600A – Black
Int’l +1 818 838.7047 (Capacity – 4K pages) Supplies Required:
The printer prints up to 21 ppm with a first CLP-C600A – Cyan DRUMPOWDERCPT
page out in less than 20 seconds. The (Capacity – 4K pages) Soft Lint-Free Cloth
ATLANTA, USA cartridge is an all-in-one design rated at CLP-M600A – Magenta Conductive Grease
US 1 877 676.4223 4000 pages for black and all colors. (Capacity – 4K pages) Anhydrous Isopropyl Alcohol
Int’l +1 770 516.9488 CLP-Y600A – Yellow Vacuum or dry Compressed Air
FAX 1 877 337.7976 (Capacity – 4K pages)
Int’l +1 770 516.7794
Photo 1
MIAMI, USA Step 1
US 1 800 595.429
Int’l +1 305 594.3396 Position cartridge with label facing you.
FAX 1 800 522.8640 Locate the drum axle spring on the cartridge
Int’l +1 305 594.3309
left side. Using a spring hook, remove the
spring from the axle. (See Photos 1, 2 & 3)
NEW YORK, USA
US 1 800 431.7884 Photo 3
Int’l +1 631 345.0121
FAX 1 800 431.8812 Photo 2
Int’l +1 631345.0690
TORONTO, CAN
CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX 1 877 772.6773
Int’l +1 905 712.9502
BUENOS AIRES, ARG
ARG 0810 444.2656
Photo 4
Int’l +011 4583.5900 Step 2
FAX +011 4584.3100
Locate the cartridge pins with the threaded
holes. Screw into the threaded holes the
MELBOURNE, AUS
thumb screws or comparable screw with a
AUS 1 800 003. 100
Int’l +62 03 9561.8102 M3 X 0.5 thread and at least 8mm in length.
FAX 1 800 004.302 Remove the pins and separate the cartridge.
Int’l +62 03 9561-7751
(See Photos 4, 5 & 6)
SYDNEY, AUS Photo 6
AUS 1 800 003.100
Int’l +62 02 9648.2630
FAX 1800 004.302 Photo 5
Int’l +62 02 9548.2635
MONTEVIDEO,URY
URY 02 902.7206
Int’l +5982 900.8358
FAX +5982 908.3816
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
REV: 6/04/07

2. 2 Samsung CLP600 Technical Instructions
Photo 10
Step 5
Remove the drum axle pushing the axial
Step 3 towards the gear side of the drum.
After separating the cartridge, Remove the drum and set aside in a light-
put aside the toner unit. protected area.
(See Photo 7) (See Photo 10)
Photo 11
Photo 7 Step 6
Remove PCR from saddle blocks.
Set PCR aside.
(See Photo 11)
Photo 12
Step 7
Remove the screws to the wiper blade
Step 4
and remove wiper blade. Clean waste
Position the waste unit with the
toner area using a vacuum or dry,
drum closest to you. Remove
compressed air.
the two E clips on each end of
(See Photo 12)
the drum axle.
(See Photos 8 & 9)
Photo 13
Step 8
Photo 8 Clean wiper blade with a soft, dry cloth or
dry, compressed air. Apply padding pow-
der DRUMPOWDERCPT to the blade
edge and reinstall wiper blade.
(See Photos 13 & 14)
Photo 14
Photo 9
Step 9
Clean PCR saddle blocks and PCR con-
tact with cotton swab and Anhydrous
Isopropyl Alcohol. Clean PCR using a dry,
soft, lint-free cloth.
NOTE: If needed, deionized water can be
used to clean the PCR.
Photo 15 (See Photos 15 & 16)
Photo 16

3. Samsung CLP600 Technical Instructions 3
Photo 17
Step 10
Apply conductive grease to the PCR con-
tact. Install PCR into saddle blocks. Step 15
(See Photos 17 & 18) Remove the two screws holding
the drive gear cover. Remove
Photo 18 drive gear cover. Remove the
four lower gears. Remove screw
for gear assembly. Remove gear
assembly.
(Sees Photos 25, 26 & 27)
Photo 19
Photo 25
Step 11
Clean drum using soft, dry cloth. Apply
padding powder DRUMPOWDERCPT to
Photo 20 the drum.
(See Photos 19 & 20)
Photo 26
Step 12
Position drum in the waste unit. Insert
Photo 21 rounded end of drum axle into the non-
gear side of the drum. Spin axle and be
careful not to damage the drum contacts.
Install E clips onto drum axle.
(See Photos 21 & 22)
Step 13
Set aside the waste unit. Protect the drum
from light exposure.
Photo 22 Photo 27
Step 14
Starting on the toner unit, remove the two
screws holding the contacts cover.
Remove the left side developer roller end
cap by separating end cap from cartridge
using a flat screwdriver.
(See Photos 23 & 24)
Photo 23
Photo 24

4. 4 Samsung CLP600 Technical Instructions
Photo 31
Step 17
Install developer roller spacers and drum
Step 16 bearings. Install developer roller into car-
Remove the developer roller. tridge. Insure that spacers are flush up
Remove drum bearings and against the developer roller.
spacers. Clean excess toner by (See Photos 31 & 32)
blowing dry, compressed air
over the developer roller. Finish
with a hand wipe using a dry, Photo 32
soft, lint-free cloth on the devel-
oper roller, drum bearings, and
spacers.
(See Photos 28, 29 & 30)
Photo 28
Photo 33
Step 18
Install gear assembly using the one screw.
Install the four gears.
(See Photos 33 & 34)
Photo 29
Photo 34
Photo 30
Photo 35
Step 19
Install gear cover using the two screws.
(See Photo 35)
Photo 36
Step 20
Install developer roller end cap.
(See Photo 36)

5. Samsung CLP600 Technical Instructions 5
Photo 37
Step 21
Clean the contacts in the contact cover.
Apply contact grease to the developer
roller and supply roller contacts. Reinstall Step 24
cover using the two screws. Place the toner and waste units
(See Photos 37, 38 & 39) together and install cartridge
pins. The long pin goes to the
gear side and the short pin is
used in the contact side.
Photo 38 Remove thumb screws from the
cartridge pins. Install drum axle
spring.
(Sees Photos 43 & 44)
Photo 43
Photo 39
Photo 40
Step 22
Remove fill plug, fill with toner, and Photo 44
replace fill plug. Check for leaks.
(See Photos 40 & 41)
Photo 41
Photo 42
Step 23
Returning to the waste unit, locate the
chip mounted in the back of the cartridge.
To remove the chip, gently push the chip Future Graphics (FG) is a distributor of com-
out of the holding area while lifting the patible replacement parts and products for
plastic bar. Replace OEM chip with after- imagining equipment. None of FG's products
are genuine OEM replacement parts and no
market chip. (See Photo 42)
affiliation or sponsorship is to be implied
between FG and any OEM.