The document provides technical instructions for remanufacturing HP P3005 toner cartridges. It outlines 41 steps to disassemble and reassemble the cartridge, including removing components like the drum, doctor blade, and mag roller. Tools and supplies needed are listed such as a drill, padding powder, and conductive grease. Photos accompany each step to illustrate the process. Brief specifications of the HP P3005 printer and commonality with prior HP 2400 cartridges are also mentioned.

1. HPP3005TECH
Technical Instructions Printers OEM Info Tools 1
CORPORATE Tools & Supplies Needed:
LOS ANGELES, USA HP P3005 Q7551A Tools required:
Black #1 Phillips Screwdriver
US 1 800 394.9900 HP P3005/d Small Flat Blade Screwdriver
Int’l +1 818 837.8100 (Standard Capacity – 6.5K pages)
FAX 1 800 394.9910
HP P3005/n Drill and Drill Bit-3/32”
Spring Hook, Pliers
Int’l +1 818 838.7047 HP P3005/dn Wire Cutters
Q7551X
HP P3005/x Black Supplies Required:
ATLANTA, USA
(High Capacity – 13K pages) Padding Powder
US 1 877 676.4223 Soft Lint-Free Cloth
Int’l +1 678 919.1189 Cotton Swabs
FAX 1 877 337.7976 Conductive Grease
Int’l +1 770 516.7794 Anhydrous Isopropyl Alcohol
MAGCLEANER
Vacuum or dry Compressed Air
KANSAS CITY, USA
US 1 913 871.1700
FAX 1 913 888.0626
Photo 1
MIAMI, USA Step 1
US 1 800 595.4297
Int’l +1 305 594.3396 Position cartridge with label facing you. Locate
FAX 1 800 522.8640 the cartridge pin covers. (See Photo 1)
Int’l +1 305 594.3309
NEW YORK, USA
US 1 800 431.7884
Int’l +1 631 588.7300
FAX 1 800 431.8812
Int’l +1 631 588.7333
TORONTO, CAN
CAN 1 877 848.0818
Int’l +1 905 712.9501
FAX 1 877 772.6773
Int’l +1 905 712.9502
BUENOS AIRES, ARG Photo 2
ARG 0810 444.2656 Step 2
Int’l +011 4583.5900
FAX +011 4584.3100 Using a drill with a 3/32” drill bit. (See Photo 2)
MELBOURNE, AUS
Drill a hole on the inside edge of the opening to
AUS 1 800 003. 100
Int’l +62 03 9561.8102 expose the end of the cartridge pin. (See Photo 3)
FAX 1 800 004.302
Int’l +62 03 9561-7751 Use a spring hook or comparable tool with angled
SYDNEY, AUS end to push the cartridge pin past the edge of the
AUS 1 800 003.100 cartridge. Pull the pin out using wire cutters.
Int’l +62 02 9648.2630 (See Photo 4)
FAX 1800 004.302
Int’l +62 02 9548.2635
Photo 4
MONTEVIDEO, URY
URY 02 902.2001
Photo 3
Int’l +5982 902.2001
FAX +5982 900.0858
JOHANNESBURG, S.A.
S.A. +27 11 974.6155
FAX +27 11 974.3593
SÃO PAULO, BRAZIL
Int’l +55 11 5524.8000
RAANANA, ISRAEL
ISR 09 760.12.39
Int’l +972 9760.12.39
ISR 052.38.555.82
Int’l +972 5238.555.82
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com
REV. 12/22/06

2. 2 HPP3005 Technical Instructions
Photo 8
Step 6
Remove PCR roller from saddle blocks.
Set PCR roller aside.
Step 3 (See Photo 8)
Separate the cartridge and put aside
the toner unit. (See Photo 5)
Photo 5
Photo 9
Step 7
Remove the screws to the wiper blade and
remove wiper blade. Clean waste toner area
using a vacuum or dry, compressed air.
(See Photo 9)
Step 4
Remove the drum axial and contact
cover. Carefully pull on the contact Photo 10
cover using a pliers removing the Step 8
drum axial and spring loaded contact Clean wiper blade with a soft, dry cloth.
cover. (See Photos 6 & 7) (See Photo 10)
NOTE: Be careful not to lose the con-
tact cover coil spring. Apply padding powder to the blade edge and
reinstall wiper blade.
(See Photo 11)
Photo 6
Photo 11
Step 9
Clean PCR saddle blocks with cotton swab
and Anhydrous Isopropyl Alcohol. Clean PCR
using a dry, soft, lint-free cloth. (See Photo 12)
NOTE: If needed, de-ionized water can be
used to clean the PCR. (See Photo 13)
Photo 7
Photo 13
Photo 12
Step 5
Remove the drum and set aside in a
light protected area.

3. HPP3005 Technical Instructions 3
Photo 14
Step 10
Apply conductive grease to the black PCR
saddle block. (See Photo 14)
Step 14
Install PCR into saddle blocks.
Starting on the toner unit, locate the
(See Photo 15)
cartridge handle and label to face
you. Remove the right side drum
shutter guide bar from the holder.
Remove the spring loaded guide
arm using small blade screw driver.
Photo 15
Remove left side guide bar from the
holder.
NOTE: Drum shutter must be
closed to remove guide arm. Do not
loose guide arm spring.
(See Photo 20)
Photo 20
Photo 16
Step 11
Clean drum using soft, dry cloth. (See Photo 16)
Apply padding powder to the drum.
(See Photo 17)
Photo 17
Step 15
Remove the two screws holding the
drive gear cover. Remove drive
gear cover and mag roller gear. Set
aside cover and gear for later.
(See Photo 21)
Photo 18
Step 12
Install the drum by inserting the drum axle and
contact cover into the contact side of the drum.
(See Photo 18)
Align contact cover and coil spring arm to the
PCR contact and arm locator slot. Rotate drum
to ensure smooth operation. Photo 21
(See Photo 19)
Remove excess padding powder using a soft,
Photo 19 dry cloth from the drum and PCR area. Move
contact cover to ensure correct spring opera-
tion.
Step 13
Set aside the waste unit. Protect the drum from
light exposure.

4. 4 HPP3005 Technical Instructions
Photo 24
Step 18
Clean mag roller using soft cloth and
MAGCLEANER.
Step 16 (See Photo 24)
Remove the two screws holding the
mag contact cover and remove Clean the spring contact with alcohol and a
cover. Remove the mag roller taking soft cloth or cotton swabs. Set aside mag roller
care not to damage the spring con- until later. (See Photo 25)
tact. Clean excess toner by blowing
dry, compressed air over the mag
roller. (See Photo 22)
Photo 25
Photo 22
Photo 26
Step 17 Step 19
Remove and inspect the green and Clean the contact side end cap with alcohol.
black bushings on the mag roller. (See Photo 26)
Replace the bushings if they are
worn or cracked. (See Photo 23) Inspect white bushing, if warn or damaged
replace bushing.
Add conductive grease to contact.
(See Photo 27)
Photo 23
Photo 27
Step 20
Remove the two screws holding the doctor
blade. (See Photo 28)
Clean using a soft, dry cloth.
(See Photo 29)
Photo 28
Photo 28
E-mail: info@futuregraphicsllc.com Website: www.futuregraphicsllc.com

5. HPP3005 Technical Instructions 5
Photo 30
Step 21
Fill toner hopper with HP P3005 type toner
through the mag roller opening. Use up to 340
grams of toner for the 51A cartridge and 600
Step 25
grams of toner for the 51X cartridge (prelimi- Install mag roller drive gear.
nary fill weights). (See Photo 36) Inspect gears in the
(See Photo 30) drive gear end cap, ensure they are
clean. Install drive gear end cap.
(See Photo 37)
Photo 31 Photo 36
Step 22
Replace the doctor blade using the two screws
and white end pieces.
(See Photo 31)
Photo 36
Photo 32
Step 23
Reassemble mag roller. (See Photo 32)
Black bushing is on the contact side and green
bushing is on the gear side. (See Photo 33)
Gear side mag roller arm has a bearing that
requires inspection and replacement if worn
or damaged. Place mag roller into toner unit.
(See Photo 34)
Photo 34
Photo 33
Photo 35
Step 24
Install contact end cap using the two mounting
screws. Be careful not to damage mag roller
spring contact. (See Photo 35)

6. HPP3005 Technical Instructions 6
Photo 38
Step 26
Install the drum cover onto the toner hopper.
(See Photo 38) Install metal arms on left and Step 41
right side into the hinge posts. (See Photo 39)
Set the spring in the cover arm and install arm Replace cartridge chip.
onto pin. Move shutter to engage spring. (See Photo 42)
(See Photo 40)
Photo 39 Photo 40 Photo 42
Photo 41
Step 40
Install the toner and waste units together and
install the cartridge pins. (See Photo 41)
HP P3005
The HP P3005 was introduced in October of 2006.
The HP P3005 is an updated HP 2400 with nearly identical
features and functions. The printer prints up to 35 ppm with
a first page out in less than 10 seconds.
The HP P3005 has a maximum duty cycle of 100,000 pages
per month. The two available cartridges share design and com-
ponents between the two products (HP 2400 and HP P3005).
This commonality will greatly aid your remanufacturing efforts if
you worked on the HP 2400 cartridges.